The present disclosure relates to cable assembly dispenser systems and methods and, in particular, to cable assembly dispenser systems for efficient packaging and payout of cables.
Cables, e.g., patch cords, Category 5, Category 6, Category 6A, fiber optic cables, cables with plug and/or jack connectors, and the like, are generally used in a variety of settings to create electrical connections for communication between electronic devices, e.g., networking between switches, servers, data storage devices, and the like. In packaging/supplying cables to the trade, manufacturers generally package cables individually, e.g., in plastic packaging. Cables are generally also grouped together in large boxes when shipped from the manufacturer and can contain a variety of cables in each box. In addition, the site preparation prior to installation of cables generally requires an inventory of necessary cables to be allocated, the cables to be sorted, removed from their unit packaging, unbundled, and finally uncoiled in order to make the connection. Thus, large amounts of material are typically wasted in packaging cables and a large amount of time can be spent in identifying specific cable types when multiple cable types are implemented during the installation, thereby slowing the installation process and generally inconveniencing the installer. In an industry where large numbers of different cables may be required for installation at one time, individually removing each cable from the packaging and identifying whether the correct cable has been selected can lead to lengthy installation times.
Thus, a need exists for cable assembly dispenser systems that facilitate cost effective packaging and/or efficient cable access and installation in the field. These and other needs are addressed by the cable assembly dispenser systems and associated methods of the present disclosure.
In accordance with embodiments of the present disclosure, exemplary cable assembly delivery systems are provided that generally include at least one cable, a support element and a coupler element. The at least one cable generally includes an elongated cord and, optionally, a first connector mounted with respect to one end of the elongated cord. The support element can be configured and dimensioned to support the at least one cable thereon. The coupler element can detachably secure the at least one cable to the support element.
The at least one cable generally includes a second connector mounted with respect to an end of the elongated cord opposing the first connector. The first and second connector can be, e.g., a plug, a jack, and the like. In some embodiments, rather than including a second connector, the at least one cable includes a bare cable end at an end of the elongated cord opposing the first connector. In some embodiments, rather than including first and second connectors, the at least one cable can include first and second bare ends on opposing ends of the elongated cord. The support element can be fabricated from, e.g., a cardboard material, a plastic material, and the like. In some embodiments, the support element can be collapsible. Further, the support element can define, e.g., a planar surface, a stiff surface, combinations thereof, and the like. The coupler element can be one or more of, e.g., a wrapping, a cable tie, adhesive tape, a spring-loaded clip or clamp, and the like.
In accordance with embodiments of the present disclosure, exemplary methods of cable assembly delivery are provided that generally include providing at least one cable that includes an elongated cord and, optionally, a first connector mounted with respect to one end of the elongated cord. The methods generally include providing a support element configured and dimensioned to support the at least one cable thereon. The methods further include detachably securing the at least one cable to the support element with a coupler element.
In accordance with embodiments of the present disclosure, exemplary cable assembly dispenser systems are provided that generally include at least two cable assemblies. Each of the at least two cable assemblies generally includes a least one cable that includes an elongated cord. In some embodiments, each of the at least two cable assemblies includes at least one connector mounted with respect to the elongated cord. In some embodiments, each of the at least two cable assemblies includes at least one bare end at an end of the elongated cord. Each of the at least two cable assemblies also includes a support element configured and dimensioned to support the at least one cable thereon. The support element defines, e.g., a planar surface, a stiff surface, and the like. Each of the at least two cable assemblies further includes a coupler element for detachably securing the at least one cable to the support element.
The systems generally include a housing configured and dimensioned to receive the at least two cable assemblies, e.g., in a stacked configuration. The stacked configuration can be a vertically stacked configuration and/or a horizontally stacked configuration. The housing includes at least one opening for dispensing each of the at least two cable assemblies. In general, dispensing a first cable assembly of the at least two cable assemblies from the at least one opening repositions, e.g., automatically, manually, combinations thereof, and the like, a second cable assembly of the at least two cable assemblies adjacent to the at least one opening.
In some embodiments, the systems include a mechanism, e.g., a spring-loaded mechanism, for repositioning the second cable assembly of the at least two cable assemblies adjacent to the at least one opening. The mechanism can impart and maintain a force on the second cable assembly in a direction of a position aligned with the at least one opening. In some embodiments, the mechanism automatically repositions the second cable assembly of the at least two cable assemblies adjacent to the at least one opening. In some embodiments, the mechanism is actuated manually to reposition the second cable assembly of the at least two cable assemblies adjacent to the at least one opening. In some embodiments, rather than or in combination with the spring mechanism, removing one cable assembly from the opening can automatically reposition the second or subsequent cable assembly adjacent to the opening due to gravity.
In some embodiments, the systems include a mechanism, e.g., a spring-loaded mechanism, for at least partially dispensing the first cable assembly of the at least two cable assemblies from the at least one opening when the first cable assembly is positioned in a position aligned with the at least one opening. The mechanism imparts a force in a direction of the at least one opening. In some embodiments, the systems include a counter positioned on the housing for sensing and indicating a number of cable assemblies remaining in the housing.
In accordance with embodiments of the present disclosure, exemplary methods of cable assembly dispensing are provided that generally include providing at least two cable assemblies. Each of the at least two cable assemblies includes at least one cable that includes an elongated cord. Each of the at least two cable assemblies further includes a support element configured and dimensioned to support the at least one cable thereon. The methods include providing a housing configured and dimensioned to receive the at least two cable assemblies, e.g., in a stacked configuration. The housing includes at least one opening for dispensing each of the at least two cable assemblies. The methods include dispensing a first cable assembly of the at least two cable assemblies from the at least one opening of the housing. The methods further include repositioning, e.g., automatically, manually, and the like, a second cable assembly of the at least two cable assemblies adjacent to the at least one opening.
In some embodiments, repositioning the second cable assembly of the at least two cable assemblies adjacent to the at least one opening includes imparting a force with a mechanism, e.g., a spring-loaded mechanism, on the second cable assembly in a direction of a position aligned with the at least one opening. In some embodiments, repositioning the second cable assembly of the at least two cable assemblies adjacent to the at least one opening includes imparting a force, e.g., a gravitation force, separate from or in combination with a force imparted by the mechanism. In some embodiments, dispensing the first cable assembly of the at least two cable assemblies from the at least one opening includes imparting a force with a mechanism, e.g., a spring-loaded mechanism, on the first cable assembly in a direction of the at least one opening to at least partially dispense the first cable assembly from the at least one opening.
In accordance with embodiments of the present disclosure, exemplary cable assembly dispensing systems are provided that generally include at least two cable assemblies. Each of the at least two cable assemblies includes an elongated cord. The systems generally include a housing configured and dimensioned to receive the at least two cable assemblies, e.g., in a stacked configuration. The housing includes at least one opening for dispensing each of the at least two cable assemblies. Dispensing a first cable assembly of the at least two cable assemblies from the at least one opening of the housing repositions, e.g., automatically, manually, and the like, a second cable assembly of the at least two cable assemblies adjacent to the at least one opening.
Each of the at least two cable assemblies can include a binding element for binding the elongated cord relative to itself and/or the first connector. Each of the at least two cable assemblies can include a support element configured and dimensioned to support one of the at least two cable assemblies thereon. The system generally includes a coupler element for detachably coupling one of the at least two cable assemblies to the support element.
Other objects and features will become apparent from the following detailed description considered in conjunction with the accompanying drawings. It is to be understood, however, that the drawings are designed as an illustration only and not as a definition of the limits of the invention.
To assist those of skill in the art in making and using the disclosed cable dispensers and associated systems and methods, reference is made to the accompanying figures, wherein:
With reference to
The cable assembly 200 can include a support element 210, e.g., a cardboard support element, a plastic support element, and the like. The support element 210 can be configured and dimensioned to support the cable 202 thereon. In particular, the support element 210 can be configured as, e.g., rectangular, square, circular, oval, and the like, as long as the support element 210 completely supports the cable assembly 202 thereon. In some embodiments, the support element 210 can define a substantially planar surface. In other embodiments, the support element 210 can define a curved surface. For example, the support element 210 can define a central groove configured and dimensioned to receive therein the cable 202 to ensure that the cable 202 does not fall off the support element 210. In some embodiments, the support element 210 can include side walls for housing the cable 202 to ensure that the cable 202 does not fall off the support element 210.
At least one coupler element 216, e.g., a wrapping, a cable tie, adhesive tape, a spring-loaded clip or clamp, and the like, can be used to detachably secure the cable 202 to the support element 210. The wrapping can be a plastic wrapping. In some embodiments, the wrapping can be transparent. In embodiments implementing a cable tie, the support element 210 can include one or more holes passing the thickness of the support element 210 to allow passage of the cable tie therethrough for detachably securing the cable 202 to the support element 210.
With reference to
Packaging the cable assemblies 200 with only the support element 210, a coupler element 216 and, optionally, a binding element 218, can decrease costs associated with production of the cable assemblies 200 and reduce installation times by necessitating less materials to be removed for installation of the cable 202. For example, once dispensed from the dispenser 300, the cable assembly 200 can be unwound or uncoiled by removing the coupler element 216 and, optionally, tearing or breaking the binding element 218. Thus, rather than removing cables 202 from multiple packaging materials, the cable 202 can be ready for installation within a shorter period of time by necessitating a lesser amount of materials to be removed to unwind the cable 202.
Still with reference to
The housing 302 includes at least one opening 316, e.g., an exit slot, for dispensing each of the cable assemblies 200 individually from the interior space 304. In particular, the opening 316 can be located near the bottom wall 310 of the housing 302 and can be substantially aligned with the first position 306a for a cable assembly 200. The opening 316 can be configured and dimensioned to allow the passage of one cable assembly 200 at a time when the cable assembly 200 positioned in position 306a is pulled out of the housing 316 in the direction A as shown in
When a cable assembly 200 positioned in the first position 306a inside the housing 302 is dispensed and/or pulled out of the opening 316, a cable assembly 200′ positioned immediately above the dispensed cable assembly 200 in the second position 306b can be automatically repositioned into the first position 306a adjacent to the opening 316. In particular, when a cable assembly 200 positioned in the first position 306a inside the housing 302 is dispensed and/or pulled out of the housing 302, all of the cable assemblies 200 positioned above the cable assembly 200 recently dispensed automatically move down one position in a direction B within the housing 302. For example, with reference to
In some embodiments, the dispenser 300 can include a spring-loaded mechanism 320, e.g., a spring-loaded surface, secured to the interior surface of the top wall 308. The mechanism 320 can impart a force in the direction B, e.g., in the direction of the bottom wall 310, on the cable assemblies 200 located within the housing 302. Thus, when a cable assembly 200 positioned in the first position 306a inside the housing 302 is dispensed and/or pulled out of the opening 316 in the housing 302, the mechanism 320 can impart a force onto the cable assemblies 200 remaining in the housing 302 to force and/or aid the movement of the cable assemblies 200 in the direction B such that the subsequent cable assembly 200 is positioned in the first position 306a and ready for dispensing. Although illustrated above the cable assembly 200′ for clarity, it should be understood that the mechanism 320 can be positioned against and provide a force to the top cable assembly 200 in the stack of cable assemblies 200 within the dispenser 300.
In some embodiments, rather than automatically moving the subsequent cable assembly 200 from the second position 306b to the first position 306a when the cable assembly 200 has been dispensed from the first position 306a, the mechanism 320 can be manually actuated by a user with, e.g., a switch, to force the subsequent cable assembly 200 in the B direction. In some embodiments, rather than a using a mechanism 320, the cable assemblies 200 remaining in the housing 302 can be moved in the direction B by gravitational forces due to the weight of the stacked cable assemblies 200.
In some embodiments, the dispenser 300 can include an alternative spring-loaded mechanism 322, e.g., a spring-loaded surface. The mechanism 322 can be secured to the rear wall 314 of the dispenser and can impart a force in the direction A, e.g., in the direction of the opening 316, on the cable assembly 200 positioned in the first position 306a. Thus, when a cable assembly 200 is moved down from the second position 306b to the first position 306a inside the housing 302, the mechanism 322 can automatically force and/or aid in at least partially dispensing the cable assembly 200 out of the opening 316. In some embodiments, rather than automatically dispending the cable assembly 200 out of the opening 316, the mechanism 322 can be manually actuated by a user with, e.g., a switch, to at least partially dispense the cable assembly 200 out of the opening 316. Once the cable assembly 200 has been partially dispensed from the opening 316, the mechanism 322 can automatically reset to a position adjacent to the rear wall 314 to permit the subsequent cable assembly 200 to be moved down into the first position 306a.
In some embodiments, rather than positioning and/or dispensing only one cable assembly 200 at a time, the dispenser 300 can include, e.g., a switch, to allow selection of the number of cable assemblies 200 to be positioned in the first position 306a or to be dispensed from the opening 316. For example, the first position 306a and the opening 316 can be dimensioned to receive one or more cable assemblies 200 at one time. Thus, if a user requires more than one cable assembly 200 for installation, rather than dispensing each cable assembly 200 individually, several cable assemblies 200 can be dispensed at one time.
When a portion or all of the cable assemblies 200 have been dispensed from the dispenser 300, the dispenser 300 can be reused by refilling the dispenser 300 with additional cable assemblies 200. The outer surfaces of the housing 302 can include information about the cable assemblies 200 within the housing 302, e.g., logos, the cable type, the connector type, the number of cables in the dispenser 300, and the like. In some embodiments, the housing 302 can be fabricated from, e.g., a plastic material, a glass material, a metal material, and the like. In some embodiments, the housing 302 can be collapsible. In some embodiments, the housing 302 can be translucent. In addition, the dispenser 300 can include a counter 324 on an outer surface of the housing 302 for sensing and indicating the number of cable assemblies 200 remaining in the housing 302. The counter 324 can be reset when the dispenser 300 is refilled with additional cable assemblies 200. The system 100 can therefore be used for effectively and/or efficiently packaging, organizing, identifying, accessing and/or dispensing a variety of cables.
Turning now to
Packaging the cable assemblies 500 without the support element 210 can further decrease costs associated with production of the cable assemblies 500 and reduce installation times by necessitating less materials to be removed for installation of the cable 202. For example, once dispensed from the dispenser 300, the cable assembly 500 can be unwound or uncoiled by tearing or breaking the binding element 218. Thus, rather than removing cables 202 from multiple packaging materials, the cable 202 can be ready for installation within a shorter period of time by necessitating a lesser amount of materials to be removed to unwind the cable 202.
Similar to system 100, the cable assemblies 500 of system 400 can be vertically stacked within the housing 302 of the dispenser 300 such that when a cable assembly 500 positioned in the first position 306a is dispensed and/or pulled out of the opening 316 in the housing 302 in the direction B, any cable assemblies 500 positioned above the dispensed cable assembly 500 automatically move down one position in the direction B toward the bottom wall 310 and adjacent to the opening 316. For example, the cable assembly 500 was positioned in the first position 306a of the housing 302 and was pulled out of the opening 316 in the direction A. The cable assembly 500′ was positioned directly above cable assembly 500 in the housing 302. Thus, when cable assembly 500 is pulled out of the housing 302, the cable assembly 500′ automatically moves in the direction B from the second position 306b to the first position 306a adjacent to the opening 316.
In some embodiments, a spring-loaded mechanism 320 can be used to force the cable assembly 500′ in the direction B. In some embodiments, the mechanism 320 can be actuated manually by a user with, e.g., a switch. In some embodiments, the cable assembly 500′ can be forced in the direction B only by a gravitational force. The repositioning of the cable assemblies 500 located above the dispensed cable assembly 500 advantageously positions the next available cable assembly 500 to be dispensed, thereby decreasing installation times. As discussed above, the dispenser 300 can include a spring-loaded mechanism 322 aligned with the first position 306a and the opening 316 to at least partially dispense the cable assembly 500 from the housing 302 when the cable assembly 500 is repositioned into the first position 306a. In some embodiments, the dispenser 300 includes a counter 324 on an outer surface of the housing 302 for sensing and indicating the number of cable assemblies 500 remaining in the housing 302. The system 400 can therefore be used for effectively and/or efficiently packaging, organizing, identifying, accessing and/or dispensing a variety of cables.
While exemplary embodiments have been described herein, it is expressly noted that these embodiments should not be construed as limiting, but rather that additions and modifications to what is expressly described herein also are included within the scope of the invention. Moreover, it is to be understood that the features of the various embodiments described herein are not mutually exclusive and can exist in various combinations and permutations, even if such combinations or permutations are not made express herein, without departing from the spirit and scope of the invention.
The present application claims priority to a U.S. provisional patent application entitled “Cable Assembly Delivery System and Associated Methods,” filed with the U.S. Patent and Trademark Office on Mar. 15, 2013, and assigned Ser. No. 61/793,395. The entire content of the foregoing provisional patent application is incorporated herein by reference.
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