This application claims priority to Japanese Patent Application No. 2023-038133 filed on Mar. 10, 2023, incorporated herein by reference in its entirety.
The present disclosure relates to a cable attachment structure for a vehicle.
The clamp disclosed in Japanese Unexamined Utility Model Application Publication No. 3-1413 (JP 3-1413 U) is a cylinder that can be vertically divided, and a ferrite core is held and stored in a storage section at a center portion of the cylinder. Further, the clamp has a vinyl wire or cable outlet and a slit for clamping the vinyl wire or cable in each of the tapered portions at both ends of the cylinder.
A vehicle that can be driven by an electric motor is equipped with a storage battery (battery), and the electric motor is provided with an inverter device. The inverter device is connected to the battery by a cable and converts high voltage (high voltage in the vehicle) direct current (DC) power supplied from the battery into alternating current (AC) power.
On the other hand, electromagnetic compatibility (EMC) is also required for the vehicle, and suppression of not only electromagnetic susceptibility (EMS) but also electromagnetic interference (EMI) is required. In the vehicle, radiated noise (electromagnetic noise, electromagnetic energy) that causes EMI is radiated when a common mode current is generated in the cable connecting the battery and the electric motor (inverter device).
To suppress radiated noise caused by such common mode current, it is common to use a ferrite core in the cable. However, since the ferrite core is more expensive than other parts and affects the ease of assembling the cable to the vehicle, there is room for improvement in suppressing radiated noise (EMI) in the vehicle.
The present disclosure has been made in view of the above fact, and an object of the present disclosure is to provide a cable attachment structure that can suppress costs due to suppression of radiated noise.
In order to achieve the above object, a cable attachment structure of claim 1 includes:
In the cable attachment structure according to claim 1, the storage battery and the powered device are connected by the cable. The cable includes the shield on the outer peripheral portion so that the shield shields the wire inside of the cable. The powered device is operated by power supplied through the wire, thereby generating the common mode current in the cable.
Here, the voltage suppressing portion is provided between the cable that is passed through the connection port of the casing and the casing, and suppresses the common mode voltage that causes the common mode current in the powered device. Accordingly, it is possible to suppress the common mode current that causes conduction noise, and to suppress radiated noise.
In the cable attachment structure according to claim 2, in claim 1, the powered device is an inverter device that supplies power to an electric motor used as a driving source for traveling of a vehicle.
According to the present disclosure, since the common mode voltage is suppressed, it is possible to suppress radiated noise without using a ferrite core. Accordingly, the present disclosure has the effect of effectively suppressing increases in component costs and assembly costs due to suppression of radiated noise.
Features, advantages, and technical and industrial significance of exemplary embodiments of the disclosure will be described below with reference to the accompanying drawings, in which like signs denote like elements, and wherein:
Hereinafter, an embodiment of the disclosure will be described with reference to drawings.
This embodiment includes the following aspects.
The cable attachment structure according to the first aspect is
In the second aspect, the cable attachment structure according to the third aspect includes:
The casing has a mounting bolt erected across the connection port of the cable,
The cable has a connector on the inverter device side that connects the electric wire to the inverter device by being attached to the connection port,
The voltage suppressing section is
In the second or third aspect, the cable attachment structure according to the fourth aspect includes:
The casing has a mounting bolt erected at a peripheral edge of the cable connection port,
In the voltage suppressing portion, a connection terminal to which the shield of the cable is connected is fastened and fixed to the mounting bolt.
In the third or fourth aspect, the cable attachment structure according to the fifth aspect includes:
The casing includes a casing main body with one side open, and a lid body that closes the opening surface of the casing main body,
The mounting bolt is used for fastening and fixing the lid to the housing body.
The cable attachment structure according to the sixth aspect includes, in any one of the second to fifth aspects,
The voltage suppressor is used to connect the cable to the inverter device of the electric motor mounted at the rear of the vehicle.
As shown in
The vehicle 10 includes a motor 14F on the front side of the vehicle and a motor 14R on the rear side of the vehicle as the motors 14. In the vehicle 10, a motor 14F is mounted together with the engine 12 on the front side of the body 18, a motor 14R is mounted on the rear side of the body 18, and a battery 16 as a storage battery is mounted on the center part of the body 18 in the longitudinal direction of the vehicle.
The battery 16 stores high-voltage DC power (60 V or more in terms of DC voltage in a vehicle, for example, 200 V to 300 V). Furthermore, the motors 14 (14F, 14R) are AC motors driven by AC power (for example, three-phase AC power). Therefore, each of the motors 14 (14F, 14R) is integrated with an inverter device 20 (20F, 20R) for converting DC power into AC power. The inverter device 20 (20F, 20R) functions as a power-supplied device in this embodiment.
The inverter device 20 (20F, 20R) is connected to the battery 16 by a wire harness 22 (22F, 22R) as a cable. In vehicle 10, battery 16 and inverter device 20F are electrically connected by wire harness 22F, and battery 16 and inverter device 20R are electrically connected by wire harness 22R.
The wire harness 22 (22F, 22R) has a substantially circular cross section (or may be substantially elliptical), and the wire harness 22 has two electric wires 24 arranged as core wires at the axial center (radially inner portion), a shield 26 is arranged on the outer periphery. The electric wire 24 has a conducting wire covered with an insulating resin. Further, the shield 26 is formed into a substantially cylindrical (tubular) shape having flexibility. In the wire harness 22 (22F, 22R), a shield 26 is covered with an insulating resin forming the outer periphery, an insulating resin is interposed between the shield 26 and two electric wires 24 inside the shield 26, and the wire The harness 22 is a two-core shielded cable.
The shield 26 of the wire harness 22 can be formed into a tube shape by braiding a required number of conducting wires. Further, the shield 26 may have various known configurations, such as one formed into a tube shape by spirally winding a band-shaped conductive metal foil such as copper foil. In the wire harness 22, the shield 26 covers the entire outer circumference and length of the electric wires 24 at the axial center, so that the electric wires 24 can be magnetically shielded from the outside of the wire harness 22.
In each of the wire harnesses 22F and 22R, one of the two electric wires 24 is used as a P wire, and the other is used as an N wire. In the wire harness 22F, the electric wire 24 serving as a P wire electrically connects the positive electrode of the battery 16 and a positive electrode of the inverter device 20F, and the electric wire 24 serving as an N wire electrically connects the negative electrode of the battery 16. It is electrically connected to the negative electrode of the inverter device 20F. In addition, in the wire harness 22R, the electric wire 24 serving as a P line electrically connects the positive electrode (positive electrode) of the battery 16 and a positive electrode of the inverter device 20R, and the electric wire 24 serving as an N line electrically connects the negative electrode (negative electrode) of the battery 16 and the negative electrode of the inverter device 20R are electrically connected.
In the vehicle 10 configured in this manner, the electric power of the battery 16 is supplied (power fed) to the inverter device 20F through the wire harness 22F, and is supplied (power fed) to the inverter device 20R through the wire harness 22R. As a result, in the vehicle 10, the inverter devices 20F and 20R each convert the DC power of the battery 16 into AC power and supply the AC power to the motors 14F and 14R. In the vehicle 10, the front shaft 28F and the rear shaft 28R are rotationally driven by power being supplied to the motors 14F and 14R, and the vehicle 10 runs.
In this vehicle 10, the metal casings in which the engine 12, motors 14F, 14R, battery 16, and inverter devices 20F, 20R are housed are grounded to the body 18 (see broken lines in
Further, in the vehicle 10, the shield 26 of the wire harness 22F is grounded to the body 18 on each of the battery 16 side and the inverter device 20F side. Furthermore, in the vehicle 10, the shield 26 of the wire harness 22R is grounded to the body 18 on each of the battery 16 side and the inverter device 20R side.
On the other hand, in the wire harness 22 (22F, 22R), common mode current (primary common mode current) flows through the two electric wires 24 because they are connected to the inverter device 20 (20F, 20R), and the primary common mode current A current corresponding to the current flows through the shield 26. In the vehicle 10, both ends of the shield 26 in the wire harness 22 are grounded to the body 18, thereby forming a loop-shaped path through which current flows between the body 18 and the shield 26. For this reason, in the vehicle 10, a secondary common mode current corresponding to the primary common mode current flows through this loop-shaped path. As a result, electromagnetic noise (radiated noise) that becomes EMI (electromagnetic interference) is emitted from the vehicle 10.
Here, if the primary common mode current is I1, the secondary common mode voltage generated in the shield 26 by the primary common mode current is V2, and the transfer impedance of the wire harness 22 is Zt, then the transfer impedance Zt of the wire harness 22 is as follows: It is expressed by equation (1).
Zt=V
2
/I
1 (1)
Also, let Z be the transfer impedance between the body 18 and the shield 26 for the secondary common mode current I2. At this time, if the value of the secondary common mode current I2 is approximately 1 (A), the value of the transfer impedance Z and the value of the secondary common mode voltage V2 are values that can be considered to be approximately the same. As a result, the secondary common mode current I2 that causes conduction noise is expressed by the following equation (2).
I
2
=V
2
/Z (2)
Therefore, conduction noise becomes stronger as the secondary common mode current I2 becomes larger, and becomes weaker as the secondary common mode current I2becomes smaller. As a result, the secondary common mode current I2 can be suppressed by reducing the transfer impedance Z or the secondary common mode voltage V2, thereby suppressing the conduction noise radiated from the vehicle 10. Radiated noise can be suppressed.
From this point on, in this embodiment, a voltage suppression structure (voltage suppression section) for suppressing the secondary common mode voltage V2 and suppressing the secondary common mode current I2 is provided between the inverter device 20 and the wire harness 22.
In the vehicle 10, the basic configurations of the inverter device 20F and the inverter device 20R, and the basic configurations of the wire harness 22F and the wire harness 22R are the same. Below, in each of the first and second embodiments, the voltage suppressing unit applied to the cable mounting structure will be explained using the inverter device 20R and wire harness 22R on the motor 14R side mounted on the rear side of the vehicle as examples.
In the vehicle 10, the inverter device 20R is housed in a metal (for example, aluminum) casing 30 serving as a housing. The main part of the casing 30 has a substantially rectangular box shape, and the casing 30 includes a casing body 32 as a casing main body opened upward, and a lid for closing the opening surface of the casing body 32. It is equipped with a body (not shown). Note that a known general configuration can be applied to the inverter device 20R, and illustrations and descriptions of circuit boards and the like that constitute the inverter device 20R arranged inside the casing body 32 are omitted below.
A connection port 34 for connecting the wire harness 22R is formed on the vehicle front side of the casing body 32, and the connection port 34 is penetrated in the front-rear direction and opened upward. In the first embodiment, a voltage suppressing portion 36 is formed in the connection port 34.
Stud bolts 38 as mounting bolts are arranged on the upper surface of the casing body 32, and the stud bolts 38 are arranged in pairs with the connection port 34 in between. In the casing 30, the stud bolt 38 is used to fasten and fix the lid to the casing body 32.
On the other hand, when attaching the wire harness 22R to the inverter device 20R, necessary terminal processing is performed. In the terminal treatment of the wire harness 22R, for example, the resin on the outer periphery is peeled off and the shield 26 pulled out is twisted to form a wire of a required length (a conductive wire or electric wire of a required length may be connected), and the wire is A terminal (for example, a flag terminal or a round terminal) (not shown) is crimped and connected to the tip of the shape (soldering or the like may be used). Further, the shield 26 pulled out from the wire harness 22R has an intermediate portion covered with an insulating tube 40 such as a heat shrink tube, and a distal end portion connected to the casing body 32 etc. and connected to the body 18 (grounded).
Further, a connector 42 is used to connect the wire harness 22R to the inverter device 20R. The connector 42 is formed by resin molding, and the outer peripheral surface of the connector 42 is covered with a housing 44 made of conductive metal.
In the wire harness 22R, each of the electric wires 24 is connected to a predetermined position in the connector 42, the connector 42 is inserted into the connection port 34 of the casing body 32, and the wire harness 22R is attached to the socket 46 in the casing body 32. Thereby, the electric wires 24 of the wire harness 22R are electrically connected to the circuit board of the inverter device 20R.
A bracket 50 is used for the voltage suppressing portion 36. The bracket 50 is formed of a conductive metal into a strip shape with a required thickness and length, and through holes (not shown) into which the stud bolts 38 are inserted are formed at both longitudinal ends of the bracket 50. The bracket 50 is disposed on the casing body 32 by inserting the stud bolts 38 into the respective through holes at both ends, and is fastened and fixed to the casing body 32 by fastening nuts 52 that are screwed into each of the stud bolts 38. By being fastened and fixed to the casing body 32, the bracket 50 is brought into surface contact with the upper surface of the casing body 32 and the housing 44 of the connector 42, and is brought into a conductive state. Thereby, the wire harness 22R is held on the casing body 32 by the bracket 50.
Further, the voltage suppressing portion 36 uses a grounding wire (grounding wire) 54 which is a conductive wire coated with resin. The grounding wire 54 has a terminal (for example, a flag terminal 56) crimped and connected to one end with the required length. The grounding wire 54 is fastened and fixed by a fastening nut 52 with the flag terminal 56 being stacked on the bracket 50 and the stud bolt 38 being inserted. Further, the grounding wire 54 is electrically connected to the body 18 at its end opposite to the flag terminal 56. As a result, in the voltage suppressing portion 36, the housing 44 of the connector 42, the casing body 32, and the peripheral edges of the connection port 34 of the lid body are earthed (grounded) via the bracket 50 and the grounding wire 54.
In the voltage suppressing portion 36 of the first embodiment configured in this manner, the housing 44 of the connector 42 to which the wire harness 22R is attached is grounded via the bracket 50 and the grounding wire 54. Further, in the voltage suppressing portion 36, the periphery of the connection port 34 of the casing body 32 is grounded via a bracket 50 and a grounding wire 54. Thereby, the voltage suppressing portion 36 can suppress the secondary common mode voltage V2 and suppress the appearance of conduction impedance, so that emission of radiation noise (electromagnetic noise) can be suppressed.
In the second embodiment, a voltage suppressing portion 60 is used in place of the voltage suppressing portion 36 of the first embodiment, and the voltage suppressing portion 60 is formed around the connection port 34 of the casing body 32. In the voltage suppressing portion 60, a terminal (for example, a flag terminal 62) is crimped and connected to the tip of the shield 26 drawn out from the wire harness 22R.
In the voltage suppressing portion 60, without using the bracket 50, one of the stud bolts 38 installed upright at the peripheral edge of the connection port 34 is inserted into the round hole of the flag terminal 62 of the shield 26, and the casing is tightened with the fastening nut 52. It is fastened and fixed in a state where it is in surface contact with the upper surface of the body 32. Further, in the voltage suppressing portion 60, a flag terminal 56 of a grounding wire 54 is fastened and fixed to the other side of the stud bolt 38, and the other side of the grounding wire 54 opposite to the flag terminal 56 is connected to the body 18.
In the voltage suppressing portion 60 of the second embodiment configured as described above, the shield 26 of the wire harness 22R is fastened and fixed to one of the stud bolts 38 of the casing body 32, so that the area around the connection port 34 of the casing 30 is electrically connected to. Further, in the voltage suppressing portion 60, the grounding wire 54 is fastened and fixed to the other stud bolt 38, so that the peripheral edge of the connection port 34 of the shield 26 and the casing 30 is grounded.
As a result, the voltage suppressing portion 60 can suppress the generation of a potential difference between the peripheral part of the connection port 34 of the casing body 32 and the shield 26 of the wire harness 22R and the body 18, so that the secondary common mode voltage V2 can be suppressed. Therefore, the voltage suppressing portion 60 can suppress the appearance of the transfer impedance Z that causes conduction noise, and can suppress the radiation noise radiated from the vehicle 10. In the second embodiment, the connector 42 is attached to the wire harness 22R, but the wire harness 22F is connected to the inverter device 20R by inserting the electric wires 24 from the connection port 34 without attaching the connector 42.
Here,
In
Generally, in a wire harness, the higher the transfer impedance, the more the radiated noise increases. As shown in graphs b and c of
On the other hand,
Graph A in
As shown in
Furthermore, in the vehicle 10 equipped with the engine 12, the radiated noise emitted from the vehicle body is stronger on the rear side of the vehicle than on the front side of the vehicle, and the intensity of the radiated noise emitted from the front side of the vehicle is set in advance. Even if the target value is met, the radiation noise radiated from the rear side of the vehicle exceeds the target value, and the radiation noise radiated as a whole exceeds the target value. From here,
As shown in
In this way, the voltage suppressing portions 36 and 60 are provided to suppress the common mode voltage that causes a common mode current between the wire harness 22R and the inverter device 20R. Thereby, radiation noise caused by conduction noise can be suppressed without using a ferrite core that suppresses conduction noise by increasing conduction impedance.
Furthermore, when using a ferrite core, it is necessary to manufacture an assembly in which the ferrite core is attached to the wire harness 22 in advance, and to assemble the assembly when assembling the vehicle. On the other hand, by not using a ferrite core, when manufacturing the vehicle 10, it is possible to suppress an increase in the cost for the ferrite core, the number of assembly steps, and the number of work steps, and the manufacturing cost of the vehicle 10 can be suppressed.
Generally, in a vehicle 10 equipped with motors 14F and 14R, the radiation noise at the rear of the vehicle is stronger than at the front of the vehicle. By applying voltage suppressing portion 36, 60 in attaching the wire harness 22R to the inverter device 20R, the radiation noise of the vehicle 10 can be effectively suppressed.
Note that in the first embodiment, the voltage suppressing portion 36 was formed, and in the second embodiment, the voltage suppressing section was formed, but when attaching the wire harness 22 to the inverter device 20, a configuration in which the voltage suppressing portions 36 and 60 are combined may be applied.
Moreover, in this embodiment described above, the inverter device 20R was provided in the motor 14R, and the wire harness 22R was connected via the voltage suppressing portions 36 and 60. However, the voltage suppressor may be used to attach a cable to an inverter device of a motor on the front side of the vehicle.
Number | Date | Country | Kind |
---|---|---|---|
2023-038133 | Mar 2023 | JP | national |