Cable connector assembly

Information

  • Patent Grant
  • 6383025
  • Patent Number
    6,383,025
  • Date Filed
    Wednesday, October 10, 2001
    23 years ago
  • Date Issued
    Tuesday, May 7, 2002
    22 years ago
Abstract
A cable connector assembly includes an electrical connector (1), a wire-securing element (20) and a cable (30). The connector has an insulative housing (11), a plurality of electrical contacts (130) secured therein, and a metallic shield (12). The housing has a securing portion (1192) in each of opposite side walls (119) thereof. Each securing portion includes an upper horizontal slot (1193) and a vertical slot (1194) forming a t-shaped cross. The cable includes a plurality of signal wires (31) and a pair of ground wires (33). The shield has a pair of inwardly extending fastening projections (121). A signal conductor (32) of each signal wire electrically connects with a corresponding electrical contact. A ground conductor (34) of each ground wire is located into the corresponding vertical slot. Part of the ground conductor is pressed into the corresponding horizontal slot by the corresponding fastening projection of the shield.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to cable connector assemblies, and more particularly to grounding structures of cable connector assemblies.




2. Description of the Related Art




A cable is commonly used between different electrical devices for connecting the devices and transmitting electrical signals therebetween. Typically, an electrical connector must secure an end portion of a cable such that a multiplicity of wires of the cable electrically connects with corresponding terminals of the connector. A conventional cable connector assembly is thereby made, for mating with electrical devices and providing electrical signal transmission.




To eliminate electromagnetic interference (EMI) and ensure stable signal transmission between a cable and an electrical connector, a shield of the electrical connector is commonly grounded. Grounding of a shield can be attained by a variety of means. One means is to solder the shield directly to electrical paths on a printed circuit board (PCB). An example of this means is disclosed in U.S. Pat. No. 5,772,466. However, solder used in this process is an alloy typically comprising tin and lead. When the alloy is heated and melted, it can be detrimental to an operator's health and can pollute the surrounding environment. Furthermore, it is difficult to unsolder the shield from the PCB should that be required later on.




Another means of grounding a shield is to settle grounding terminals in the connector housing, and connect the grounding terminals with the shield. An example of this means is disclosed in U.S. Pat. No. 5,228,872. However, this means also requires soldering of the grounding terminals to electrical paths on a PCB. This can be detrimental to an operator's health, and can pollute the surrounding environment. Furthermore, it is difficult to unsolder the shield from PCB should that be required later on.




In view of the above, a new cable connector assembly having an improved grounding structure is desired.




SUMMARY OF THE INVENTION




An object of the present invention is to provide a cable connector assembly wherein stable grounding of an electrical connector of the assembly is achieved without soldering.




Another object of the present invention is to provide a cable connector assembly having a grounding structure which connects between a cable of the assembly and an electrical connector of the assembly.




To fulfill the above objects, a cable connector assembly in accordance with the present invention comprises an electrical connector, a wire-securing element and a cable. The connector comprises an insulative housing, a plurality of electrical contacts secured therein, and a metallic shield. The housing has a receiving space for receiving a corresponding plug connector, and two securing portions for engaging with the shield. Each contact has a contact portion at a front end, an elastic engaging portion at a rear end, and a connecting portion between the contact portion and the engaging portion. The cable includes a plurality of signal wires and a pair of ground wires. Each signal wire and each ground wire respectively have an internal signal conductor and an internal ground conductor. Each signal conductor electrically connects with the engaging portion of a corresponding electrical contact. A pair of fastening projections extends inwardly from opposite side panels of the shield.




The securing portions are formed on opposite external side walls of the housing. Each securing portion comprises an upper horizontal slot and a vertical slot forming a t-shaped cross. The ground conductor of each ground wire is located in the corresponding vertical slot. Part of the ground conductor is pressed and secured into the corresponding horizontal slot by a corresponding fastening projection of the shield. Accordingly, the shield is connected with the ground wires, and any electrical charge that develops on the shield is dissipated out through the ground wires. Thus components enclosed within the shield are protected from EMI.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an exploded view of a cable connector assembly in accordance with a preferred embodiment of the present invention.





FIG. 2

is a perspective view of an insulative housing of an electrical connector of the cable connector assembly of FIG.


1


.





FIG. 3

is a enlarged view of the encircled portion III of FIG.


1


.





FIG. 4

is an assembled view of FIG.


1


.





FIG. 5

is similar to

FIG. 4

, but viewed from a rear aspect.





FIG. 6

is a cross-sectional view of the cable connector assembly

FIG. 5

, taken along line VI—VI of

FIG. 5

, and showing part of a shield of the electrical connector connecting with a grounding wire of the cable connector assembly.





FIG. 7

is a cross-sectional view of the cable connector assembly of

FIG. 5

, taken along line VII—VII of

FIG. 5

, and showing an electrical terminal of the electrical connector connecting with a signal wire of the cable connector assembly.











DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to

FIG. 1

, a cable connector assembly in accordance with a preferred embodiment of the present invention includes an electrical connector


1


, a wire-securing element


20


and a cable


30


. In the preferred embodiment, the electrical connector comprises an insulative housing


11


, a metallic shield


12


, a terminal module


13


, two LED devices


14


and two locating slabs


15


.




Referring particularly to

FIGS. 1 and 2

, the housing


11


of the connector


1


has a front wall


111


, a back wall


112


, a top wall


113


, a bottom wall


114


, two external side walls


119


, and a receiving space


115


. The receiving space


115


extends through the front wall


111


and the back wall


112


, for receiving a corresponding RJ-45 modular plug.




A plurality of slots


116


is defined in the housing


11


in communication with a rear of the receiving space


115


, for accommodating part of the terminal module


13


. A receiving opening


110


is defined at a rear of and in communication with the slots


116


, for accommodating the wire-securing element


20


. A rectangular stop bar


1140


is formed at a front, lower end of the housing


11


and below the receiving space


115


. A pair of notches


1141


is defined in lower portions of opposite ends of the stop bar


1140


respectively. A pair of grooves


1142


is defined in the housing


11


generally at opposite sides of a lower extremity of the first receiving space


115


. Each groove


1142


extends from the back wall


112


to a point near to but rearward of the stop bar


1140


. A pair of vertical rectangular recesses


1171


is respectively defined in the side walls


112


. Each recess


1171


is in communication with the receiving opening


110


, and the recesses


1171


oppose each other across the receiving opening


110


. Two locking tabs


1174


are thereby formed in the back wall


112


, adjacent rear extremities of the vertical recesses


1171


respectively. A polygonal cutout


1172


is defined below and in communication with each vertical recess


1171


. A depression


1173


is defined through the bottom wall


114


at a rear of and in communication with each groove


1142


, and below the corresponding cutout


1172


. Two channels


118


are defined in the top wall


113


from the front wall


111


to the back wall


112


, for accommodating the LED devices


14


therein. A pair of vertical ribs


1191


is formed on each external side wall


119


(see FIG.


3


), for securing the cable connector assembly to other electrical devices. A pair of securing portions


1192


is respectively formed at junctions of the side walls


119


and the bottom wall


114


, rearwardly of the vertical ribs


1191


. In the preferred embodiment, each securing portion


1192


comprises an upper horizontal slot


1193


and a vertical slot


1194


both defined in an outside of the side wall


119


, and a horizontal slot


1195


defined in an outside of the bottom wall


114


. The upper horizontal slot


1193


and vertical slot


1194


form a t-shaped cross. The lower horizontal slot


1195


extends perpendicularly inwardly from the outside of the side wall


119


, in communication with a bottommost portion of the vertical slot


1194


.




Referring to

FIGS. 1

,


3


and


5


, the shield


12


is formed from a metal sheet. A pair of fastening projections


121


extends inwardly from opposite side panels


120


of the shield


12


respectively, for engaging in the securing portions


1192


of the housing


11


.




The terminal module


13


comprises an insulative base board


133


, and a plurality of contacts


130


insert molded therein. The base board


133


is made of suitable insulative material such as plastic. Each contact


130


includes a contact portion


131


, a connecting portion (see

FIG. 7

) secured into the base board


133


, and an elastic engaging portion


132


. The contact portion


131


extends rearwardly and upwardly from a front end of the connecting portion


134


, at an acute angle therefrom. The elastic engaging portion


132


extends substantially vertically upwardly from a rear end of the connecting portion


134


. Each contact portion


131


has a terminal


1311


at a distal end thereof. A pair of lugs


1331


extends forwardly from opposite sides of a front portion of the base board


133


, for engaging in the notches


1141


of the housing


11


. A pair of engaging bars


1332


is formed on opposite sides of the base board


133


respectively, for engaging in the grooves


1142


of the housing


11


.




The wire-securing element


20


has a terraced base


21


, a plurality of L-shaped receiving grooves


22


, and a plurality of vertical through holes


23


. The receiving grooves


22


are defined in a front portion and a top portion of the base


21


, for receiving the engaging portions


132


of the terminal module


13


. The through holes


23


are defined in a rear portion of the base


21


, and are respectively in communication with rear extremities of the receiving grooves


22


. A pair of arms


24


extends from opposite sides of the base


21


respectively, for engaging in the vertical recesses


1171


of the housing


11


. A latching end


25


is outwardly and downwardly formed at a bottom portion of each arm


24


, for engaging in the corresponding cutout


1172


of the housing


11


.




The cable


30


comprises a plurality of signal wires


31


, and a pair of ground wires


33


. Each signal wire


31


has an internal signal conductor


32


. Each ground wire


33


has an internal ground conductor


34


. The signal wires


31


are located into the wire-securing element


20


. The ground wires


33


are located into the securing portions


1192


of the housing


11


.




In assembly, the terminal module


13


is inserted into the housing


11


from outside the back wall


112


of the housing


11


. The contact portions


131


of the contacts


130


of the terminal module


13


are received in the receiving space


115


of the housing


11


. The terminals


1311


of the contacts


13


are engaged in the slots


116


, and the engaging portions


132


of the contacts


130


are exposed in the receiving opening


110


of the housing


11


. At the same time, the base board


133


of the terminal module


13


abuts the stop bar


1140


of the housing


11


. The lugs


1331


and the engaging bar


1332


of the terminal module


13


are respectively fittingly engaged in the notches


1141


and the grooves


1142


of the housing


11


. The LED devices


14


are then inserted into the channels


118


of the housing


11


. The locating slabs


15


are inserted into the channels


118


, to locate the LED devices


14


therein.




Referring to

FIGS. 5

,


6


and


7


, the cable


30


is then assembled into the electrical connector


1


. Sheaths of the signal wires


31


and the ground wires


33


of the cable


30


are removed to expose the signal conductors


32


and the ground conductors


34


therein. The signal wires


31


are inserted into the through holes


23


of the wire-securing element


20


from a lower end thereof, such that end portions of the signal wires


31


and the exposed signal conductors


32


protrude out beyond upper ends of the through holes


23


. The exposed signal conductors


32


are then accommodated in the receiving grooves


22


of the wire-securing element


20


.




The pre-assembled wire-securing element


20


is then pressed upwardly into the housing


11


from outside the bottom wall


114


of the housing


11


. The arms


24


of the wire-securing element


20


are initially received in and guided along the depressions


1173


of the housing


11


. The arms


24


engage in the vertical recesses


1171


of the housing


11


, and are locked therein by the locking tabs


1174


of the housing


11


. The latching ends


25


of the wire-securing element


20


engage in the polygonal cutouts


1172


of the housing


11


. When the wire-securing element


20


together with the signal wires


31


is secured to the housing


11


, the engaging portions


132


of the contacts


130


extend into the receiving grooves


22


to electrically engage with the exposed signal conductors


32


of the signal wires


31


. The contacts


130


and the signal wires


31


are thereby electrically connected together. Referring to

FIG. 5

, the ground wires


33


of the cable


30


are located into the lower horizontal slots


1195


and into portions of the vertical slots


1194


that are below the upper horizontal slots


1193


. The exposed ground conductors


34


are located into the upper horizontal slots


1193


and portions of the vertical slots


1194


that are above the upper horizontal slots


1193


. The fastening projections


121


of shield


12


are inserted into the upper horizontal slots


1193


, such that portions of the exposed ground conductors


34


are pressed and secured into the upper horizontal slots


1193


by the fastening projections


121


. Accordingly, the shield


12


is connected with the ground wires


33


, and any electrical charge that develops on the shield


12


can be dissipated out through the ground wires


33


. Thus components enclosed within the shield


12


are protected from EMI.




It is to be understood, however, that even though numerous characteristics and advantages of the present invention have been set forth in the foregoing description, together with details of the structure and function of the invention, the disclosure is illustrative only, and changes may be made in detail, especially in matters of shape, size, and arrangement of parts within the principles of the invention to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.



Claims
  • 1. A cable connector assembly, comprising:an insulative housing having at least one securing portion, a receiving space being defined in the housing, and a receiving opening being defined in a rear of the housing; a plurality of electrical contacts fixed in the housing, each of the contacts comprising a connecting portion, a contact portion extending rearwardly and upwardly from a front end of the connecting portion at an acute angle therefrom, and an engaging portion extending from a rear end of the connecting portion; a cable including a plurality of signal wires and at least one ground wire, each of the signal wires having a signal conductor therein, each of the signal conductors electrically connecting with the engaging portion of a corresponding electrical contact, each of the at least one ground wire having a ground conductor therein; and a conductive shield, covering the housing and connecting with the ground conductor of the at least one ground wire, the ground conductor being located in the at least one securing portion of the housing; wherein the at least one securing portion of the housing is located in at least one of opposite sides of the housing, and each of the at least one securing portion includes a horizontal slot and a vertical slot forming a t-shaped cross.
  • 2. The cable connector assembly as claimed in claim 1, wherein each of the at least one securing portion of the housing further includes another horizontal slot defined in a bottom wall of the housing and being in communication with the vertical slot.
  • 3. The cable connector assembly as claimed in claim 1, wherein at least one fastening projection is formed on at least one of opposite side panels of the shield, and the at least one fastening projection extends into the horizontal slot of the at least one securing portion and presses the ground conductor into the said horizontal slot, such that the at least one fastening projection and the ground conductor are secured in the at least one securing portion.
  • 4. The cable connector assembly as claimed in claim 1, further comprising a wire-securing element inserted into the receiving opening of the housing, the wire-securing element including a base and a plurality of receiving grooves defined in a front portion of the base, the receiving grooves receiving at least parts of the engaging portions of the contacts.
  • 5. The cable connector assembly as claimed in claim 4, wherein the signal wires are secured between the wire-securing element and the housing, and the signal conductors are located in the receiving grooves of the wire-securing element.
  • 6. An electrical cable connector assembly, comprising:an insulative housing defining a receiving space therein; a contact module fixed in the housing, the contact module having a plurality of contacts, each of the contacts having a contact portion upwardly and rearwardly extending in the receiving space for electrically engaging with a mating connector, each of the contacts further having an engaging portion; a cable including a plurality of signal wires, each of the signal wires electrically connecting with the engaging portion of each of the contacts, the cable further including at least one ground wire having a ground conductor extending in a slot defined in a side wall of the housing; and a shield enclosing the housing for providing electromagnetic interference protection to the connector, the shield having a projection extending into the slot in the side wall to provide secure engagement with the ground conductor whereby the ground conductor is fixed in the slot and electrically connects with the shield.
Priority Claims (1)
Number Date Country Kind
090206478 Apr 2001 TW
US Referenced Citations (3)
Number Name Date Kind
6183281 Wu et al. Feb 2001 B1
6273753 Ko Aug 2001 B1
6319070 Tan Nov 2001 B1