Cable end connector assembly

Information

  • Patent Grant
  • 6648676
  • Patent Number
    6,648,676
  • Date Filed
    Tuesday, December 24, 2002
    22 years ago
  • Date Issued
    Tuesday, November 18, 2003
    21 years ago
Abstract
A cable end connector assembly (100) comprises an insulative housing (2), a plurality of power contacts (31) and signal contacts (32), a spacer device (4), a plurality of wires (5), a cable (6), an over-molding cover (7), a panel (1), and a pair of screws (8). The signal contacts and power contacts are mounted in the housing. The spacer device is inserted into the housing and engages with the signal and power contacts. Each wire has a conductor electrically connecting a corresponding power contact. The cable has a plurality of conductors each electrically connecting a corresponding signal contact. The cover is over-molded with and encloses a rear end of the housing and the wires and the cable. The panel mates with the mating section of the housing, and the screws extend through the housing and the panel.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to an electrical connector assembly, particularity to a cable end connector including power and signal members for transmitting power and signals, wherein the connector can achieve a good electrical connection with a complementary connector




2. Description of Related Art




Serial Advanced Technology Attachment (SATA) is a high speed interface between storage devices (such as hard disks, CD-ROMs, and DVDs) and a mother board. Because of the numerous advantages of Serial ATA, It is developed as a replacement for Parallel ATA and Ultra ATA.




Generally, a conventional electrical cable end according the SATA, the power and the signal cable end are separately assembled to two connectors which are used to respectively mate with complementary connectors on the mother board. Such a connecting operation is laborious and inconvenient. Furthermore, to form two separate connectors on each of the cable end and on the mother board is expensive, which is disadvantage from the point of view of cost. It is desired to provide a new cable end connector connecting the power cable end and signal cable end together for mating with the complementary connector at the same time so that manufacturing and assembling process can be simplified and cost can be reduced.




SUMMARY OF THE INVENTION




An object, therefore, of the present invention is to provide a cable end connector assembly integrally terminating power and signal members for transmitting power and signals to a complementary connector on a mother board.




Another object of the present invention is to provide a cable end connector with an over-molding cover to protect the soldering termination.




In order to achieve the objects set forth, a cable end connector assembly comprises an insulative housing, a plurality of signal and power contacts, a spacer device, a plurality of wires, a cable, an over-molding cover, a panel, and a pair of screws.




The housing has a base, a mating section extends forwardly from the base, the mating section defines a receiving space therein adapted for receiving a mating portion of the complementary connector. The signal contacts and power contacts are mounted in the housing. The spacer device is inserted into the housing and engages with the signal and power contacts. Each wire has a conductor electrically connecting a corresponding power contact. The cable has a plurality of conductors each electrically connecting a corresponding signal contact. The cover is over-molded with and encloses a rear end of the housing and the wires and the cable. A panel mates with the mating section of the housing, and a pair of screws extend through the housing and the panel.




Other objects, advantages and novel features of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an exploded, perspective view of a cable end connector assembly in accordance with the present invention;





FIG. 2

is a view similar to

FIG. 1

, but taken from a rear aspect;





FIG. 3

is an assembled view of the cable end connector assembly with a over-molding cover, a panel and a pair of nuts thereof being removed.





FIG. 4

is a view similar to

FIG. 3

, but taken from a rear aspect;





FIG. 5

is a fully assembled view of the cable end connector assembly; and





FIG. 6

is a view similar to

FIG. 5

, but taken from a rear aspect.











DETAILED DESCRIPTION OF THE INVENTION




Referring to FIG.


1


and

FIG. 2

, a cable end connector assembly


100


in accordance with the present invention is a typical standard Serial ATA connectors. However, in alternative embodiments, the electrical connectors could be provided as other than Serial ATA electrical connectors. The cable end connector


100


comprises a panel


1


, an insulative housing


2


, a contact insert


3


, a spacer device


4


, a plurality of wires


5


, a cable


6


, an over-molding cover


7


, and a pair of screws


8


. The panel


1


defines a rectangular slot


10


and a pair of holes


11


beside the rectangular slot


10


.




Referring to

FIGS. 1-3

, the insulative housing


2


comprises a rectangular base


21


, a mating section


22


extending forwardly from the base


21


. The base


21


has a rear portion


23


. The base


21


defines two receiving spaces


211


,


212


for receiving the mating portions of a complementary connector (not shown). The mating section


22


defines a plurality passageways


26


extending rearwardly through the base


21


. The rear portion


23


defines a pair of recesses


231


,


232


therein. A pair of flanges


24


formed at the lateral sides of the base


21


. Each of the flanges


24


defines a positioning hole


240


therein. The base


21


further forms guides


25


at each of opposite lateral sides thereof for guiding the cable end connector


100


to mate with the complementary connector.




Referring to

FIG. 2

, the contact insert


3


comprises a plurality power and signal contacts


31


,


32


for transmitting power and signals. Each power contact


31


comprises an engaging portion


311


received into a corresponding passageway


26


, a connecting portion


312


connecting the engaging portion


311


, and a tail portion


313


extending rearwardly from the connecting portion


32


. Each signal contact


32


comprises an engaging portion


321


, and a tail portion


323


extending rearwardly from the engaging portion


321


.




Referring to

FIGS. 1

,


2


,


4


and


5


, the spacer device


4


comprises a first spacer


41


, and a second spacer


42


. The first spacer


41


is inserted into the recess


231


of the insulative housing


2


and located below the connecting portion


312


of the power contacts


31


. The tail portions


323


of the signal contacts


32


extend through the second spacer


42


. The second spacer


42


engages in the recess


232


. The tail portions


313


,


323


of power contacts


31


and signal contacts


32


connect the wires


5


and the cable


6


, respectively.




The wires


5


comprise a plurality of conductors


51


electrically connecting the tail portions


313


of the power contacts


31


. A plurality of outer insulative covers


511


enclose the conductors


51


, respectively.




The cable


6


comprises a plurality of conductors


61


extending forwardly beyond a front end thereof and connecting the tail portions


323


of signal contacts


32


.




Referring to

FIGS. 1

,


2


,


5


and


6


, the cover


7


is over-molded to the housing


2


and the wires


5


and the cable


6


. The cover


7


is made of PVC and comprises a rectangular body


71


, a rear portion


72


extending rearwardly from the body


71


. A plurality of channels


74


,


75


are defined in a front portion of the cover


7


and holder portions


76


,


77


are formed in a rear portion at the cover


7


. The rear portion


72


of the cover


7


defines opening portions


78


,


79


therethrough for receiving the front ends of the plurality of wires


5


and the cable


6


.




The pair of screws


8


is mounted in the corresponding positioning holes


240


of the flanges


24


and the holes of the panel


1


. The screws


8


are used for threadedly fastening the cable end connector


100


with the complementary connector when the two connectors are mated together.




Referring to

FIGS. 1

,


2


,


5


and


6


, in assembly, the contact insert


3


is first assembled into the housing


2


along a rear-to-front direction. The engaging portions


311


,


321


of the power contacts


31


and signal contacts


32


are received into the passageways


26


, respectively. The tail portions


313


,


323


are exposed outside the housing


2


. The first spacer


41


is inserted into the recess


231


and located below the connecting portions


312


of power contacts


31


. The second spacer


42


is inserted into the recess


232


with the tail portions


323


of the signal contacts


32


fitting through the second spacer


42


. The spacers


41


,


42


prevent molten PVC from flowing into the mating portion


22


via the recesses


231


,


232


when the cover


7


is over-molded to the housing


2


and the wires


5


and the cable


6


.




The conductors


51


,


61


of the wires


5


and the cable


6


are soldered to the corresponding tail portions


313


,


323


of the contacts


31


,


32


. The cover


7


is then over-mold to the rear portion


23


of the housing


2


with the front end of the wires


5


and the cable


6


received in the opening portions


78


,


79


, respectively. The panel


1


engages with the housing


2


; the mating section


22


of the housing


2


is received in the rectangular slot


10


of panel


1


. The pair of holes


11


corresponds to the positioning holes


240


of the flanges


24


. The screws


8


extend through the positioning holes


240


of the flanges


24


and the holes


11


of the panel


1


.




It is to be understood, however, that even though numerous characteristics and advantages of the present invention have been set forth in the foregoing description, together with details of the structure and function of the invention, the disclosure is illustrative only, and changes may be made in detail, especially in matters of shape, size, and arrangement of parts within the principles of the invention to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.



Claims
  • 1. A cable end connector assembly comprising: an insulative housing having a base, a mating section extending forwardly from the base, the mating section defining a receiving space therein adapted for receiving a mating portion of the complementary connector: a plurality of signal contacts and power contacts mounted in the housing; a spacer device inserted into the housing engaging with the signal and power contacts; a plurality of wires, each wire having a conductor electrically connecting a corresponding power contact; a cable having a plurality of conductors each electrically connecting a corresponding signal contact; a cover over-molded with and enclosing a rear end of the housing and the wires and the cable; a panel mating with the mating section of the housing; and a pair of screws extending through the housing and the panel; wherein the spacer device comprises a first spacer located below the power contacts, and a second spacer fitting with the signal contacts.
  • 2. The cable end connector assembly as claimed in claim 1, wherein the housing further defines a plurality of passageways therethrough for receiving the contacts therein.
  • 3. The cable end connector as claimed in claim 1, wherein the housing further defines two recesses receiving the spacers.
  • 4. The cable end connector as claimed in claim 1, wherein the housing further forms a pair of flanges at opposite lateral sides of the housing, each flange defining a positioning hole therein.
  • 5. The cable end connector as claimed in claim 1, wherein the housing further comprises a pair of guides at opposite lateral sides thereof for guiding the cable end connector to mate with a complementary connector.
  • 6. The cable end connector as claimed in claim 1, wherein each wire comprises an outer insulative cover enclosing a corresponding conductor.
  • 7. The cable end connector as claimed in claim 1, wherein the over-molding cover comprises opening portions for receiving the front ends of the wires and the cable.
  • 8. The cable end connector as claimed in claim 1, wherein the panel defines a slot receiving the mating portion of the housing and further defines a pair of holes therein.
  • 9. The cable end connector as claimed in claim 8, wherein the pair of screws engaging with and extending through the positioning holes of flanges and the holes of the panel.
  • 10. A cable connector assembly comprising:an unitary insulative housing defining a lengthwise direction and a vertical direction perpendicular to each other, said housing including two ports each with a plurality of contacts therein, each of said contacts including a straight rearwardly extending tail; two vertical spacers corresponding to said two ports and mounted on a rear face of the housing to seal said rear face except with a plurality of slits through which the tails extend rearwardly; a plurality of discrete wires mechanically and electrically connected to the corresponding tails; a unitary cover over-molded on the tails and front portions of the wires; and a unitary panel secured to a front portion of the housing with openings through which said two ports extend forwardly; wherein both said cover and said panel define dimensions along said lengthwise and vertical directions similar to those of said housing.
  • 11. The assembly as claimed in claim 10, wherein said housing and said panel are fastened to each other by screws.
CROSS-REFERENCE TO RELATED APPLICATION

This patent application is related to a contemporaneously filed application Ser. No. 10/330,236 entitled “CABLE CONNECTOR ASSEMBLY” and invented by the same inventor and assigned to the same assignee as the present application.

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