The present invention relates to drain cleaners, and specifically, to a feed mechanism of a drain cleaner.
Drain cleaners are used to clean dirt and debris out of drains or other conduits that collect debris in locations that are difficult to access. Drain cleaners typically have a cable or snake that is inserted into the drain to collect the debris. Some cables are manually fed into the drain, while others are driven into the drain by a motor.
In one embodiment, the invention provides a drain cleaner including a rotatable drum and a cable having a first portion housed within the drum and a second portion extending outwardly of the drum along a cable axis. The cable is rotatable about the cable axis. The drain cleaner also includes a cable feed mechanism for feeding the cable out of the rotatable drum in an axial direction along the cable axis. The cable feed mechanism includes a plurality of feed members selectively engagable with the cable, and a drive gear surrounding the plurality of feed members. The drive gear is engaged with the plurality of feed members. Rotation of the drive gear moves the plurality of feed members into engagement with the cable.
In another embodiment, the invention provides a drain cleaner including a rotatable drum and a cable having a first portion housed within the drum and a second portion extending outwardly of the drum along a cable axis. The cable is rotatable about the cable axis. The drain cleaner also includes a cable feed mechanism for feeding the cable in an axial direction along the cable axis. The cable feed mechanism includes a plurality of feed members selectively engagable with the cable. Engagement of the plurality of feed members with the cable feeds the cable along the cable axis. The cable feed mechanism also includes a drive gear concentrically surrounding the plurality of feed members and a collar concentrically surrounding the drive gear. The collar is rotatably fixed relative to the drive gear to change the feed direction by rotation of the drive gear and linearly movable relative to the drive gear to lock and unlock the drive gear from further rotation. Rotation of the collar moves the plurality of feed members into engagement with the cable.
In yet another embodiment, the invention provides a drain cleaner including a rotatable drum and a cable having a first portion housed within the drum and a second portion extending outwardly of the drum along a cable axis. The cable is rotatable about the cable axis. The drain cleaner also includes a plurality of feed members selectively engagable with the cable to feed the cable along the cable axis, and a drive gear surrounding the plurality of feed members. The drive gear is engaged with the plurality of feed members. Rotation of the drive gear rotates the plurality of feed members and moves the plurality of feed members into engagement with the cable. The drain cleaner further inclues a collar extending concentrically around the drive gear. The collar is rotatably fixed relative to the drive gear and is linearly movable relative to the drive gear. The collar includes a protrusion. The drain cleaner also includes a carrier supporting the plurality of feed members and the drive gear. The carrier includes a plurality of slots. Linear movement of the collar relative to the carrier selectively moves that protrusion into engagement with one of the plurality of slots.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways.
The body 14 includes a first housing 26 and a second housing 30. In the illustrated embodiment, the drum 18 is disposed between the first housing 26 and the second housing 30. The first housing 26 includes a motor compartment 34, a battery receptacle 38, a handle assembly 42, and a stand 46. The motor compartment 34 houses at least a portion of a motor 44 (
The drum 18 is coupled to the drive mechanism such that rotation of the motor 44 is transmitted to the drum 18 through the drive mechanism. The drive mechanism can include any suitable means to transmit force (e.g., rotation) from the motor 44 to the drum 18. For example, in the illustrated embodiment, the drive mechanism includes a shaft and a gear reduction that transmits rotational force of the motor 44 to the drum 18 to rotate the drum 18. This rotational force is then transmitted to the cable 22 to rotate the cable 22 within the drain.
The motor 44 is powered by a battery pack (not shown) that is at least partially housed in the battery receptacle 38. In some embodiments, the battery pack may be, for example, a rechargeable power tool battery pack, such as a 12V or 18V Li-ion battery pack. The battery receptacle 38 receives and supports the battery pack. The battery receptacle 38 includes terminals that electrically connect the battery pack to the motor 44. In other embodiments, the handle assembly 42 may support a power cord to electrically connect the motor 44 to an AC power source.
The handle assembly 42 extends rearwardly from the drum 18. The illustrated handle assembly 42 is disposed above the motor 44 compartment 34 and battery receptacle 38. The handle assembly 42 includes a grip that is configured to be grasped by a user for carrying and operating the drain cleaner 10. The handle assembly 42 supports a trigger adjacent the grip. The trigger is actuatable (e.g., depressible) by a user to selectively energize the motor 44 and, thereby, operate the drain cleaner 10. In other embodiments, the drain cleaner 10 may include other suitable actuators for selectively energizing the motor 44.
The stand 46 extends downwardly from the body 14, generally beneath the handle assembly 42. The stand 46 provides a relatively flat surface for the drain cleaner 10 to rest on in an upright position. The stand 46 allows the drain cleaner 10 to remain upright with or without a battery pack connected to the battery receptacle 38.
The second housing 30 extends forwardly of the drum 18. The drum 18 is rotatably supported between the first housing 26 and the second housing 30 to thereby drive rotation of the cable 22. The second housing 30 includes a pommel handle 50. The second housing 30 also supports a cable feed mechanism 54. The pommel handle 50 provides the user with additional control of the drain cleaner 10 during operation. The cable feed mechanism 54 drives linear movement of the cable 22 into and out of the drum 18. Accordingly, the rotation of the drum 18 drives rotation of the cable 22 to break up clogs inside the drain, while the cable feed mechanism 54 drives linear movement of the cable 22 into and out of the drain.
With reference to
The feed members 58 are movable to multiple feed positions, including a neutral feed position (
In the illustrated embodiment, the cable feed mechanism 54 includes three feed members 58. However, in other embodiments, the cable feed mechanism 54 may include a greater or fewer number of feed members 58. Each feed member 58 includes a driven gear 74 and a roller 78. Each driven gear 74 has a plurality of teeth 82 arranged around the perimeter of the driven gear 74. In the illustrated embodiment, the teeth 82 extend around the entire circumference of the driven gear 74; however, in other embodiments the teeth 82 may only be disposed along a portion of the driven gear 74. Each driven gear 74 is rotatable about an individual gear axis 86 (
The rollers 78 of each feed member 58 are positioned adjacent the respective driven gear 74 along the respective gear axis 86. However, each roller 78 is oriented at an oblique angle relative to the respective gear axis 86. More specifically, the rollers 78 extend from the driven gears 74 at an off-axis angle. In the illustrated embodiment, the end of each roller 78 forms a disk 90 that can selectively engage the cable 22. In other embodiments, the rollers 78 can be different shapes and/or sizes.
The rollers 78 are rotatable about the respective gear axes 86 to the different feed positions. For example, when the rollers 78 are in the neutral position, as shown in
When in the forward feed position, the disks 90 of the rollers 78 are oriented to engage the cable 22 at a first angle, which feeds the cable 22 forward out of the drum 18.
The feed members 58 are rotated to different feed positions by the drive gear 62. Referring to
In addition, the drive gear 62 includes two channels 106 on the outer perimeter 94. In the illustrated embodiment, the channels 106 are arranged on opposite sides of the drive gear 62. In other embodiments, the drive gear 62 may include fewer or more channels 106 on the outer perimeter 94, and the channels 106 may be arranged differently. The channels 106 are engaged by the collar 66 so that the collar 66 and the drive gear 62 rotate together about the cable axis 24. In other embodiments, the drive gear 62 may be another type of gear or may not surround the feed members 58.
The feed members 58 and the drive gear 62 are supported by the carrier 70. With reference to
With reference to
The drive gear 62 is rotated to the different feed positions by rotation of the collar 66. With reference to
The protrusions 146 can slide in an axial direction within the channels 106 of the drive gear 62. In addition, the protrusions 146 are elongated, such that when the collar 66 is moved axially relative to the drive gear 62, a portion of the protrusion 146 continues to remain engaged with the channels 106. This allows the collar 66 to move in a linear direction relative to the drive gear 62 while remaining rotatably fixed relative to the drive gear 62. In other words, the collar 66 and the drive gear 62 rotate about the cable axis 24 as a single unit. However, the collar 66 can slide linearly, along the cable axis 24, while the drive gear 62 remains stationary. Nevertheless, the protrusions 146 of the collar 66 remain continuously engaged with the channels 106 of the drive gear 62.
The protrusions 146 are selectively engagable with the slots 122 on the carrier 70 when the collar 66 is slid axially. Moving the collar 66 axially into the forward slot 122A or the reverse slot 122B maintains the collar 66, and thereby drive gear 62 and the feed members 58, in the forward feed position or the reverse feed position, respectively. Moving the collar 66 axially into the neutral slot 122C “locks” the cable 22 to inhibit the cable 22 from moving axially in either direction. More specifically, the collar 66 is maintained in an axial position within the slots 122 of the carrier 70 by recesses 174 on the arms 130 that engage with protrusions 178 (
As shown in
Referring back to
In operation, the motor 44 drives rotation of the drum 18, which rotates the cable 22 about the cable axis 24. Because the cable feed mechanism 54 is biased towards the neutral position, the feed members 58 are disengaged from the cable 22 when no outside force is exerted on the cable feed mechanism 54. As such, the cable 22 will continue to rotate about the cable axis 24, but will not move linearly along the cable axis 24. A user can adjust the cable feed mechanism 54 to feed the cable 22 linearly along the cable axis 24. Specifically, a user can rotate the collar 66 to drive the cable 22 into or out of the drum 18. Rotation of the collar 66 rotates the drive gear 62, which in turn, rotates the feed members 58 to the different feed positions. The collar 66 can be rotated in a first direction to move the feed members 58 into the forward feed position in order to feed the cable 22 out of the drum 18 and into the drain. The collar 66 can also be rotated in a second direction to move the feed members 58 into the reverse feed position in order to feed the cable 22 into the drum 18 and out of the drain.
Because the cable feed mechanism 54 is biased towards the neutral position, the user continues to hold the collar 66 in the rotated position (i.e., the forward feed position and the reverse feed position) in order to keep feeding the cable 22 linearly along the cable axis 24. When the collar 66 is released from one of the rotated positions the cable feed mechanism 54 is biased back towards the neutral position and the rollers 78 are disengaged from the cable 22.
To maintain the collar 66, and thereby the drive gear 62 and the feed members 58, in one of the rotated positions, the collar 66 is slid axially into engagement with one of the slots 122 on the plate 114 of the carrier 70. Specifically, the collar 66 is rotated about the cable axis 24 to align with the desired slot 122 and then slid linearly along the cable axis 24 to engage with the desired slot 122. For example, the collar 66 can be rotated in a first direction (e.g., clockwise) to align the protrusion 146 with the forward slot 122A. Moving the collar 66 axially so the protrusion 146 of the collar 66 engages with the forward slot 122A of the carrier 70 maintains the collar 66 in the forward feed position. Moving the collar 66 axially also moves the protrusions 178 on the housing 30 into engagement with the recesses 174 on the arms 130 closer to the cylindrical portion 126 so that the collar 66 is releasably held in engagement with the forward slot 122A.
The collar 66 can also be rotated in a second direction (e.g., counter-clockwise) to align the protrusion 146 with the reverse slot 122B. Moving the collar 66 axially so the protrusion 146 of the collar 66 engages with the reverse slot 122B of the carrier 70 maintains the collar 66 in the reverse feed position. Moving the collar 66 axially also moves the protrusions 178 on the housing 30 into engagement with the recesses 174 on the arms 130 closer to the cylindrical portion 126 so that the collar 66 is releasably held in engagement with the reverse slot 122B.
When the collar 66 is in the neutral position, the protrusion 146 and the neutral slot 122C are aligned. Sliding the collar 66 into engagement with the neutral slot 122C locks the cable 22 and prohibits the cable 22 from moving axially in either direction. Moving the collar 66 axially also moves the protrusions 178 on the housing 30 into engagement with the recesses 174 on the arms 130 closer to the cylindrical portion 126 so that the collar 66 is releasably held in engagement with the neutral slot 122C.
Accordingly, the invention provides a feed control mechanism that allows a user to control the linear movement of the cable 22 in a variety of different ways. The user can feed the cable 22 forwards or in reverse. The user can also manually maintain the feeding direction by holding the collar 66 in a rotated position, or can slide the collar 66 into one of the slots 122 so that the cable 22 is automatically maintained in a certain feeding direction. In addition, the user can lock the cable 22 in place to inhibit any linear movement of the cable 22.
The embodiment described above and illustrated in the figures are presented by way of example only and are not intended as a limitation upon the concepts and principles of the present invention. As such, it will be appreciated that various changes in the elements and their configuration and arrangement are possible without departing from the spirit and scope of the present invention. Various features and advantages of the invention are set forth in the following claims.