The invention relates to an apparatus for fitting cable grommets onto a cable, including a loose material container holding a plurality of loose cable grommets, a conveyor configured to separate the cable grommets located in the loose material container and to convey them to a mounting location, as well as a mounting device configured to mount the conveyed cable grommets onto the cable.
In the manufacture of cables and/or cable harnesses, cable grommets frequently must be fitted. In this case, the cable grommets are mounted on cable by a known mounting tool. In order to permit efficient production, both the cable and the cable grommets are continuously conveyed to the mounting location and/or the mounting tool. To accomplish this, a loose material container is conventionally filled with cable grommets to be processed, and from there the cable grommets may be removed as required. Certain separating devices are known from the prior art, these separating devices removing the cable grommets from the loose material container and supplying them to the mounting tool in an ordered manner, that is, in sequence.
For example, prior patent EP 1 689049 B1 discloses a device for fitting grommets to electrical cables. It consists of a base module for carrying both a grommet module and a grommet fitting module, the grommet module providing the grommets to be fitted in the correct position relative to the grommet fitting module, and the grommet fitting module fitting the cables with the grommets. In this example, the grommet module consisting of a grommet store and a conveying device is attachable to the base module in a pluggable manner.
A drawback with this prior solution is that the drum conveyer employed is relatively bulky and thus the machine for fitting the grommets requires a relatively large footprint.
In addition to the disclosure in EP 1689049 B1 for fitting grommets to electrical cables, devices are also known that have a suction-blowing conveyor for separating and conveying cable grommets. However, such conveyors are relatively noisy and require a comparatively large amount of energy for operation.
The present invention relates to provision of improved apparatus for fitting cable grommets onto a cable, in particular apparatus that is compact, quiet and energy-efficient. Advantages may be derived by providing an apparatus in which the conveying device includes:
a continuous, annular conveyor protruding into the loose material container, as well as,
a receiver for receiving the cable grommets, this receiver being arranged on the conveyor on the inside of an annular ring.
Compared to a prior suction-blowing conveyor, for example, the present separator has the advantage of considerably reduced noise development and considerably reduced energy consumption. Furthermore, when compared to the prior a drum conveyor, the present separator has the advantage of a considerably reduced space requirement. Accordingly, the present separator is particularly well-suited to a cable grommet fitting apparatus. Additional advantages of versions and developments of the invention shall be evident or revealed from the present description, in conjunction with the drawings.
It is advantageous if at least one roller is arranged on the inside of a ring formed by the conveyor, and around which roller the conveyor is guided. Advantageously, therefore, a frictional force may be kept low when the conveyor is moved. Additionally, the aforementioned roller may be provided as a counter-roller of a drive roller pressing onto the conveyor from the outside, so that the drive force is efficiently transmitted to the conveyor.
Advantageously, a plurality of rollers may be arranged on the inside of the ring formed by the conveyor, so that the conveyor is guided around these rollers, with at least two of the rollers being arranged on the inside of the ring formed by the conveyor and being vertically spaced apart. In this arrangement, a frictional force of conveyor movement may be reduced even further relative to the aforementioned variant.
Advantageously, at least one of these rollers may be driven and configured as a friction roller and/or as a friction wheel. The drive may be implemented particularly easily in this variant, as only one smooth and/or weakly structured conveyor and a smooth and/or weakly structured drive roller are required. Additionally, the drive roller is able to slip in the event of overload, so that damage to the drive motor or a gear mechanism located between the drive roller and the drive motor may be avoided.
It may also be further advantageous if at least one of the rollers be driven and configured as a spiked roller, spiked wheel and/or spiked cylinder or gearwheel. In this manner, a positive connection may be created with the conveyor. In this case, it may be advantageous that the contact forces of the roller on the conveyor are not required to be as high as with a friction wheel. Thus the mounting of the roller may be designed as less robust. Also, due to reduced bearing forces, smaller drive motors may be employed. With reduced contact forces, the risk of injury may also be reduced if an operator of the machine should inadvertently come between the conveyor and the drive roller. Additionally, via the positive connection a movement of the drive roller may be assigned directly and specifically to a movement of the conveyor. This provides advantages if a position of the conveyor is to be determined, for example, from the signal of a step motor or rotation sensor. It should also be mentioned that with a positive drive connection, a contamination of the drive roller or the belt, even oil contamination, is not as easily able to cause a malfunction of the machine.
In order to produce this positive drive connection, for example, the spikes of a spiked roller may engage in recesses in an annular conveyor, in a relation somewhat similar to that between a drive roller of a film projector and the recesses in film material. In this case, the spiked roller may be arranged inside, or even outside, the ring formed by the conveyor. Alternatively, the positive connection may also be produced by a gearwheel which engages in a toothed portion of the conveyor. To this end, such gearwheel may be at least partially configured in the manner of a toothed belt. The gearwheel may be arranged as the toothed portion of the conveyor inside, or even outside, the ring formed by the conveyor.
It may be particularly advantageous if:
instead of the at least one driven roller in engagement with the conveyor, a drive roller in engagement with a continuous, annular drive is provided, and,
the annular drive is at least partially in engagement with the conveyor on the outside of the conveyor ring.
In this manner, the drive is displaced on the side of the conveyor on which no grommet receivers are arranged, namely on the outside of the ring of the conveyor. However, high frictional forces may be transmitted in this manner. A positive connection between the drive roller and conveyor—albeit conceivable in principle—is generally not necessary. In this variant, the separating device may potentially be designed to be of simpler construction. For example, a narrow drive belt may be combined with a broader conveyor.
It may also be advantageous if a further roller is arranged relative to a driven roller in engagement with a conveyor, or relative to a drive roller engaged with a continuous, annular drive. In this manner, the contact pressure of a drive roller on the conveyor/drive may be increased and/or the conveyor/drive may be guided in an improved manner via the drive roller. The additional roller may, in this case, be either freewheeling or also driven.
It may also be particularly advantageous if the conveyor is guided in a rail, so that rollers arranged inside the ring formed by the conveyor, via which the conveyor is guided, may be dispensed with. In particular, when such rollers are eliminated, practically the entire width of the conveyor may be used for the grommet receiver, as a bearing surface for rollers does need not be provided.
It may also be advantageous if a horizontal or oblique conveying portion that protrudes into the inside of the aforementioned ring is provided. In such variant, the cable grommets fall, in the region of the upper dead center point of the conveyor, onto the additional conveying portion and are transported thereby to the mounting point already in separated form. Advantageously, one or more of the group of: a conveyor belt, a slide, or a vibrator; are provided as this conveying portion. The conveying portion most suitable may be provided, depending on the type of cable grommets to be separated and the transport path to the mounting point.
It is also advantageous if one or more of the group of: a belt, strap, cable, or chain; are provided as the conveyor. Depending on the type of receivers that are fastened to the conveyor, and depending on the type of drive, the conveyor that appears most suitable may be provided in this variant.
It is also advantageous if one or more of the group of: a blade, fork, pin, or plate; are provided for grommet receiver. Depending on the type of cable grommets to be separated, the receivers that appear most suitable may be provided in this variant.
Finally, it may be advantageous if the conveyor includes a belt of resilient plastics or rubber with blades made of plastic arranged thereon. It may be particularly advantageous in this case if the blades are adhesively bonded or riveted to the belt. In this manner, the belt may be produced in a simple manner and/or even a conventional belt actually originally intended for a different purpose may be arranged with the blades or plates. If the belt is of rubber or resilient plastics, it is additionally possible to compensate for tolerances of the belt or the mounting thereof.
It should be understood that the previously indicated versions, variants, and developments of the invention may be combined in any manner. It should be pointed out that the variants set forth only represent a proportion of the many possibilities for the invention and should not be used to limit the field of application of the invention.
The present invention is explained in more detail hereinafter with reference to exemplary embodiments depicted in the enclosed figures of drawings, in which:
FIG. 1—schematically depicts a simplified version of apparatus according to the invention;
FIG. 2—depicts a practical embodiment of an apparatus according to the invention, obliquely from the front;
FIG. 3—depicts the apparatus of
FIG. 4—depicts the apparatus of
FIG. 5—schematically depicts a represented conveyor belt driven via an internal drive roller;
FIG. 6—schematically depicts a perforated conveyor belt driven via one or more internal spiked roller;
FIG. 7—schematically depicts a conveyor belt driven via an internal additional roller;
FIG. 8—schematically depicts a conveyor belt driven via an external additional roller;
FIG. 9—schematically depicts a conveyor belt with an internal and external additional roller;
FIG. 10—depicts a sub-assembly of the apparatus according to the invention with a conveyor belt, obliquely from the rear;
FIG. 11—depicts the subassembly of
FIG. 12—depicts the subassembly of
FIG. 13—schematically depicts a conveyor belt driven via a sprocket arrangement, with blades provided as the grommet receivers and a guide rail;
FIG. 14—schematically depicts a conveyor belt driven by a drive roller and counter-roller arrangement;
FIG. 15—shows another version of a conveyor in form of a chain with grommet receiving plates each screwed to one of the elements of said chain; and,
FIG. 16—schematically depicts a version with fork-shaped grommet receivers on a continuous belt conveyor.
In the figures of the drawings, parts which are the same and similar are provided with the same reference numerals, and functionally similar elements and features—provided nothing different is set forth—are provided with the same reference numerals but with different indices.
Any reference in this specification to “one embodiment,” “an embodiment,” “one version,” “a version,” “a variant,” and “one variant,” should be understood to mean that a particular feature, structure, or characteristic described in connection with the version, variant, or embodiment is included in at least one such version, variant, or embodiment of the disclosure. Appearances of phrases “in one embodiment”, “in one version,” “in one variant,” and the like in various places in the specification are not necessarily all referring to the same variant, version, or embodiment, nor are separate or alternative versions, variants or embodiments mutually exclusive of other versions, variants, or embodiments. Moreover, various features are described which may be exhibited by some versions, variants, or embodiments and not by others. Similarly, various requirements are described which may be requirements for some versions, variants, or embodiments but not others. Furthermore, as used throughout this specification, the terms ‘a’, ‘an’, ‘at least,’ ‘at least one’ do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item, and the term ‘a plurality’ denotes the presence of more than one referenced items.
The apparatus as schematically depicted includes a continuous, annular conveyor 4, a plurality of rollers 5 around which the conveyor 4 is guided, grommet receivers 6 receiving the cable grommets 2, as well as a second conveyor, as slide 7 with conveying portion located slightly obliquely to the horizontal that protrudes inside the ring formed by the conveyor 4. The rollers 5 (in this case two in number) are arranged on the inside of the aforementioned ring and spaced vertically apart. In this case, at least one of the rollers 5 is driven. The grommet receivers 6 are arranged on the conveyor 4 on the inside of the ring. To this end, the rollers 5 have a recess so that the grommet receivers 6 are also able to move past the rollers 5. Naturally, additional guide rollers and/or drive rollers are also possible on the outside of the ring (see also
When the conveyor 4 is driven by the rollers 5, the grommet receivers 6 are moved through the loose material container 3 and at the same time pick up the cable grommets 2. These cable grommets 2 are lifted upwards, fall in the region of the upper dead center point of the conveyor 4 onto the slide 7, and roll forward to the mounting location. Here they are mounted onto a cable (not shown) by a grommet mounter 8. Naturally, it is also conceivable for the cable grommets 2 to be conveyed in a different position, for example lying flat, to the mounting tool 8.
Instead of the belt depicted here, for example also straps, cables or chains may be considered as the conveyor 4. Instead of the plates shown here, for example also blades, forks or pins may be considered as grommet receivers 6. Instead of the slide 7, which as depicted in the example of
It should be understood that instead of the driven roller 5 depicted in
Furthermore, in this example, the previously-referred to horizontal or oblique conveying portion is an extent of a vibrator rail 13 as the second conveyor, this vibrator rail 13 positioned slightly obliquely relative to the horizontal and protruding inside the ring formed by the annular conveyor 4. The vibrator rail 13 is in this case driven by a vibrator motor 14, which sets the vibrator rail 13 in vibration and promotes the conveyance of cable grommets 2.
The function of versions of apparatus according to
Advantageously, the loose material container 3 and the conveyor arrangement 4,5,6 may form a subassembly. As a result, the conveyor arrangement 4,5,6 may be optimally adapted to the cable grommets 2 located in the respective loose material container 3. For example, round cable grommets 2 may require a different receiver 6 as opposed to rectangular cable grommets; likewise, thin cable grommets may require a different receiver 6 as opposed to thick cable grommets, etc. Preferably, therefore, loose material containers 3 provided with a specific type of cable grommet 2 are combined with a conveying arrangement 4,5,6 specifically adapted to these specific cable grommets 2. Advantageously, in this way, the loose material containers 3 do not need to be emptied when resetting a machine. In this manner, inadvertent combination of poorly matched components and resulting gaps in the conveyed stream associated therewith as well as the jamming of cable grommets 2 associated therewith, are also effectively avoided.
Considering this subassembly of the loose material container 3 and the conveyor assembly 4,5,6 further, it should be understood that the drive belt 10 and the drive motor 11 naturally may also be parts of this subassembly, so that when resetting the apparatus 1b, it is possible to dispense with a setup of the drive belt 10. It is also conceivable, however, for example, for the conveyor 4 to be driven via a friction wheel 5e,5f (see
Considering
Finally,
While the rollers 5e,5f in
Further considering
Another version of conveyor 4 is depicted in
As has been indicated, the variants explicitly set forth only represent a proportion of the many possibilities for the invention and should not be used to limit the field of application of the invention. For the person skilled in the art, it should be straightforward to adapt the invention to requirements, based on the considerations shown here, without departing from the protected scope of the invention. Moreover, reference is made to the fact that parts of the apparatuses shown in the figures may also form the basis for independent inventions. It should also be understood in the context of the preceding discussion that the present invention is not limited in any manner to the described and drawings-depicted implementations, but may be realized in many forms and dimensions without abandoning the region of protection of the invention. For example, in implementations of the invention the materials that may be employed and also, as well, the dimensions of particular elements, may be according to the demands of a particular construction. Thus, in closing, it should be noted that the invention is not limited to the abovementioned versions and exemplary working examples. Further developments, modifications and combinations are also within the scope of the appended patent claims and are placed in the possession of the person skilled in the art from the present disclosure. Accordingly, the techniques and structures described and illustrated herein should be understood to be illustrative and exemplary, and not necessarily limiting upon the scope of the present invention. The scope of the present invention is defined by the appended claims, including known equivalents and unforeseeable equivalents at the time of filing of this application.
Number | Date | Country | Kind |
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10166167 | Jun 2010 | EP | regional |
This application is a Continuation-In-Part (CIP) of copending PCT International application no. PCT/IB2011/052252 filed on May 24, 2011 and published as WO2011/158145A1 on Dec. 22, 2011, which in turn claims benefit of priority to prior European (EPO) application no. EP10166167 filed on Jun. 16, 2010; the entirety of parent PCT International application no. PCT/IB2011/052252 is hereby expressly incorporated herein by reference, in its entirety and as to all its parts, for all intents and purposes, as if set forth identically in full herein.
Number | Date | Country | |
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Parent | PCT/IB2011/052252 | May 2011 | US |
Child | 13711645 | US |