This application is based on and claims priority under 35 U.S.C. § 119 to Japanese Patent Application No. JP2018-125718 filed Jul. 2, 2018, the content of which is incorporated herein in its entirety by reference.
This invention relates to a cable harness comprising a coaxial cable and a connector.
For example, this type of cable harness is disclosed in JP2013-84498A (Patent Document 1), the content of which is incorporated herein by reference.
Referring to
In general, a braided shield is often used as an outer conductor of a coaxial cable. The braided shield is formed of a plurality of braided conductive threads which are hard to be separated from one another when sandwiched between two members as shown in Patent Document 1. Instead of this braided shield, a spiral shield is sometimes used as an outer conductor of a coaxial cable. The spiral shield is formed of a plurality of wires which are combined so as to extend spirally. The outer diameter of the coaxial cable with the spiral shield can be reduced in comparison with that of the coaxial cable with the braided shield, while the wires of the spiral shield are relatively easy to be separated from one another. In particular, when the spiral shield is exposed and sandwiched, the wires thereof might be unevenly separated from one another, so that transmission characteristics might be degraded.
It is therefore an object of the present invention to provide a cable harness having transmission characteristics hard to be degraded even if an outer conductor of a coaxial cable of the cable harness is formed of a spiral shield.
An aspect of the present invention provides a cable harness comprising a coaxial cable and a connector. The coaxial cable comprises a center conductor, a first insulator covering the center conductor, an outer conductor covering the first insulator and a second insulator covering the outer conductor. The outer conductor is formed of a plurality of wires and has a non-exposed portion and a partially-exposed portion. The partially-exposed portion is located forward of the non-exposed portion in a front-rear direction. The partially-exposed portion is formed with a connection portion. The second insulator has an annular cover and a partial cover. The partial cover is located forward of the annular cover. The annular cover entirely covers circumference of the non-exposed portion in a perpendicular plane perpendicular to the front-rear direction. In the perpendicular plane, the partial cover covers the partially-exposed portion while at least the connection portion is exposed. The connector comprises a first conductor, a second conductor and a holding member. The first conductor and the second conductor are insulated from each other. The holding member holds the first conductor. The first conductor is connected to the center conductor. The second conductor has a pressure-holding portion. The pressure-holding portion presses the partial cover to hold the partial cover and is connected to the connection portion in a perpendicular direction perpendicular to the front-rear direction.
The outer conductor of the coaxial cable according to an aspect of the present invention is formed of a plurality of the wires and has the partially-exposed portion that is formed with the connection portion connected to the connector. The partially-exposed portion is partially covered by the partial cover of the second insulator while the connection portion is exposed. The partial cover partially covers the wires of the outer conductor, so that the wires are prevented from being unevenly separated from one another. As a result, transmission characteristics are hard to be degraded. Thus, an aspect of the present invention provides the cable harness having transmission characteristics hard to be degraded even if the outer conductor of its coaxial cable is formed of a spiral shield.
An appreciation of the objectives of the present invention and a more complete understanding of its structure may be had by studying the following description of the preferred embodiment and by referring to the accompanying drawings.
While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that the drawings and detailed description thereto are not intended to limit the invention to the particular form disclosed, but on the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the present invention as defined by the appended claims.
As shown in
As shown in
The connector 70 comprises a signal contact (first conductor) 82 made of conductor, a ground member (second conductor) 72 and a holding member 80 made of resin. The first conductor 82 and the second conductor 72 are insulated from each other. When the cable harness 10 is used, the first conductor 82 works as a signal contact, and the second conductor 72 is grounded.
The holding member 80 holds the first conductor 82. According to the present embodiment, the first conductor 82 is embedded in the holding member 80 via insert-molding and held by the holding member 80. However, the present invention is not limited thereto. For example, the first conductor 82 may be press-fit into and held by the holding member 80.
Referring to
Referring to
Referring to
Referring to
The pressure-holding portion 74 of the present embodiment is provided with two projecting portions 746 and 748 each of which is long in the Y-direction. In detail, the upper holding portion 742 of the pressure-holding portion 74 partially projects downward, or in the negative Z-direction, so that the upper projecting portion 746 is formed. Similarly, the lower holding portion 744 of the pressure-holding portion 74 partially projects upward, or in the positive Z-direction, so that the lower projecting portion 748 is formed. Thus, the pressure-holding portion 74 is provided with the upper projecting portion 746 and the lower projecting portion 748.
According to the present embodiment, the two projecting portions 746 and 748, namely the upper projecting portion 746 and the lower projecting portion 748, have shapes same as each other. In particular, each of the upper projecting portion 746 and the lower projecting portion 748 has a first length in the X-direction and a second length in the Y-direction. In each of the upper projecting portion 746 and the lower projecting portion 748, the second length is longer than the first length. Moreover, the two projecting portions 746 and 748 are located at positions same as each other in the X-direction and located across the coaxial cable 20 from each other in the Z-direction. As described later, the aforementioned structure of the pressure-holding portion 74 including the projecting portions 746 and 748 can be variously modified.
Referring to
Referring to
According to the present embodiment, the first insulator 40 covers circumference of the center conductor 30 in the YZ-plane, and the outer conductor 50 covers circumference of the first insulator 40 in the YZ-plane. The outer conductor 50 has circumference 50C that is the farthest part from the center conductor 30 in the YZ-plane. The circumference 50C is located on a circle about the center conductor 30 in the YZ-plane. The second insulator 60 covers the circumference 50C of the outer conductor 50 in the YZ-plane.
As can be seen from
Referring to
The outer conductor 50 is formed of a plurality of wires 50S (conductive wires). The wires 50S of the present embodiment are combined to extend spirally, so that the one outer conductor 50 is formed. In other words, the outer conductor 50 of the present embodiment is a spiral shield. However, the present invention is not limited thereto. For example, each of the wires 50S may extend linearly along the X-direction.
Referring to
Referring to
The second insulator 60 of the present embodiment has an annular cover 62, a partial cover 64 and an additional annular cover 66. The partial cover 64 is located forward of the annular cover 62 in the X-direction, and the additional annular cover 66 is located forward of the partial cover 64 in the X-direction. The partial cover 64 extends forward from a front end of the annular cover 62, and the additional annular cover 66 extends forward from a front end of the partial cover 64.
The annular cover 62 of the second insulator 60 entirely covers the circumference 50C of the non-exposed portion 52 of the outer conductor 50 in the YZ-plane. The additional annular cover 66 entirely covers the circumference 50C of the additional non-exposed portion 56 in the YZ-plane. In contrast, the partial cover 64 covers a part of the circumference 50C of the partially-exposed portion 54 in the YZ-plane. In detail, the partially-exposed portion 54 has a cross-section that is perpendicular to the X-direction, and this cross-section is not entirely but partially exposed from the partial cover 64 regardless of the position thereof in the X-direction.
More specifically, referring to
Referring to
According to the present embodiment, the connection portions 542 and 544 include an upper connection portion 542 and a lower connection portion 544. The upper connection portion 542 is located on an upper part of the partially-exposed portion 54, and the lower connection portion 544 is located on a lower part of the partially-exposed portion 54. According to the present embodiment, in the YZ-plane, the partial cover 64 covers the partially-exposed portion 54 while only the upper connection portion 542 and the lower connection portion 544 are exposed.
According to the present embodiment, the two long holes 642 have shapes same as each other, so that the two connection portions 542 and 544 have shapes same as each other. Moreover, the two connection portions 542 and 544 are located at positions same as each other in the X-direction and are located at opposite sides of the partially-exposed portion 54 in the Z-direction, respectively. However, the structure of the partially-exposed portion 54 including the connection portions 542 and 544 is not limited to the present embodiment but can be variously modified.
For example, the two connection portions 542 and 544 may have shapes different from each other and may be located at positions different from each other in the X-direction. The partially-exposed portion 54 may have an additional part exposed outward in addition to the two connection portions 542 and 544. In other words, in the YZ-plane, the partial cover 64 may cover the partially-exposed portion 54 while at least the upper connection portion 542 and the lower connection portion 544 are exposed. Instead, the partially-exposed portion 54 may have only one exposed portion that exposed outward. For example, the partially-exposed portion 54 is formed with only the connection portion 542. Thus, in the YZ-plane, the partial cover 64 may cover the partially-exposed portion 54 while only the connection portion 542 is exposed. Moreover, in the YZ-plane, the partial cover 64 may cover the partially-exposed portion 54 while at least the connection portion 542 is exposed.
Hereafter, explanation will be made about a connection mechanism between the connector 70 and the coaxial cable 20.
Referring to
Referring to
Referring to
In detail, the partial cover 64 not only prevents uneven separation of the wires 50S outside the connection portions 542 and 544 but also restricts movements of the wires 50S along the circumference 50C inside the connection portions 542 and 544. As a result, the center wires 30S of the center conductor 30 are substantially uniformly shielded so that transmission characteristics are hard to be degraded. Thus, the present embodiment provides the cable harness 10 having transmission characteristics hard to be degraded even if the outer conductor 50 of the coaxial cable 20 is formed of a spiral shield.
According to the present embodiment, the partial cover 64 of the second insulator 60 is sandwiched and pressed by the upper holding portion 742 and the lower holding portion 744 of the pressure-holding portion 74 on opposite sides thereof in the perpendicular direction (Z-direction). The perpendicular direction of the present embodiment is the upper-lower direction (Z-direction). The pressure-holding portion 74 vertically sandwiches and presses the partial cover 64 to hold the partial cover 64 and is connected to the upper connection portion 542 and the lower connection portion 544 in the Z-direction. In detail, the upper holding portion 742 and the lower holding portion 744 of the pressure-holding portion 74 are connected to the upper connection portion 542 and the lower connection portion 544, respectively. However, the present invention is not limited thereto. For example, the perpendicular direction, along which the pressure-holding portion 74 sandwiches and presses the partial cover 64, may be identical to the lateral direction (Y-direction) that is a projecting direction of the mating portion 70F (see
The pressure-holding portion 74 of the present embodiment includes two holding portions, namely the upper holding portion 742 and the lower holding portion 744, which are connected to the two connection portions 542 and 544 of the outer conductor 50, respectively. The two holding portions are located to be 180° rotational symmetry about the center conductor 30 of the coaxial cable 20 in the YZ-plane. However, the present invention is not limited thereto. For example, the positional relation between the two holding portions in the YZ-plane is not limited to 180° rotational symmetry. In a case where the outer conductor 50 has only the upper connection portion 542, the pressure-holding portion 74 may include only the upper holding portion 742. Instead, the pressure-holding portion 74 may include three or more of the holding portions that are connected to the outer conductor 50.
The projecting portions 746 and 748 of the present embodiment project inward in the perpendicular direction (Z-direction) and are connected to the connection portions 542 and 544, respectively. In detail, the upper projecting portion 746 of the upper holding portion 742 projects downward while passing through the upper one of the long holes 642 of the partial cover 64 and is connected to the upper connection portion 542. The lower projecting portion 748 of the lower holding portion 744 projects upward while passing through the lower one of the long holes 642 of the partial cover 64 and is connected to the lower connection portion 544.
According to the present embodiment, since the upper projecting portion 746 and the lower projecting portion 748 are provided so as to project inward in the perpendicular direction (Z-direction) as described above, the pressure-holding portion 74 can be reliably connected to the outer conductor 50 even in a case where the second insulator 60 is thick. However, the present invention is not limited thereto. For example, in another case where the second insulator 60 is relatively thin or each of the connection portions 542 and 544 has relatively large exposed area, the upper holding portion 742 and the lower holding portion 744 can be pressed against and directly connected to the upper connection portion 542 and the lower connection portion 544, respectively, even if the upper projecting portion 746 and the lower projecting portion 748 are not provided. Thus, each of the upper projecting portion 746 and the lower projecting portion 748 may be provided as necessary.
Referring to
Referring to
Referring to
Referring to
The cable harness 10 of the present embodiment can be further variously modified in addition to the already described modifications. For example, comparing
Comparing
Except for the aforementioned differences, the coaxial cable 20A has the structure similar to that of the coaxial cable 20. For example, the partially-exposed portion 54A is formed with two connection portions 542A and 544A. The connection portions 542A and 544A include the upper connection portion 542A and the lower connection portion 544A. The partial cover 64A is formed with, instead of the two long holes 642, two cuts 642A each of which is long in the X-direction. Each of the cuts 642A opens forward. The connection portions 542A and 544A are exposed from the partial cover 64A through the two cuts 642A, respectively. Thus, in the YZ-plane, the partial cover 64A covers the partially-exposed portion 54A while at least the connection portions 542A and 544A are exposed.
Referring to
While there has been described what is believed to be the preferred embodiment of the invention, those skilled in the art will recognize that other and further modifications may be made thereto without departing from the spirit of the invention, and it is intended to claim all such embodiments that fall within the true scope of the invention.
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