1. Technical Field of the Invention
The invention relates in general to cable locking devices and methods.
2. Description of the Related Art
CADDY® SPEED LINK is an example of a system that provides a means to suspend static loads from ceilings, structures, and sub-structures. Such a system is shown and described in co-owned U.S. Pat. Nos. 7,039,987, 7,150,078, and 7,346,962, which are incorporated herein by reference in their entireties.
Possible shortcomings of prior systems include: locking device is too large and too noticeable from a distance; locking device requires a key to release and adjust the cable; cable slips down in service after our locking device is installed. In addition, the current cable locking devices often do not generate enough load ratings for seismic applications.
According to aspects of the invention, a cable locking device has one or more of the following characteristics: integral unlocking mechanism for keyless application—general and seismic applications; integral locking mechanism for safety reason—general and seismic applications; cable biting mechanism to generate higher cable load ratings for single barrel locking devices as well as seismic cable locking devices—general and seismic applications; single barrel locking device—general and seismic applications; single barrel locking device riveted with several different mounting brackets and beam clamps—general application only; single barrel locking device riveted or crimped with several different toggles—general application only; beam clamp equipped with newly developed plunger set—general application only; single barrel locking device with decking mounting or wall mounting angle bracket for general and seismic applications; and special single barrel locking devices with newly developed plunge set to hang electric conduit boxes, lighting fixtures and struts—general application only.
According to another aspect of the invention, a locking device includes: a body having a bore therein; a plunger set partially within the bore; and a spring within the bore pressing the plunger toward one end of the bore. The plunger set includes multiple plunger parts having teeth on inner surfaces for gripping a cable placed between the plunger parts.
According to yet another aspect of the invention, a method of securing a cable includes the steps of: running the cable through a bore in a housing of a locking device, and between plunger sets (pieces) that are partially in the bore; pressing against the plunger sets with a spring that is in the bore, wherein the pressing presses the plunger sets toward one another; and engaging the cable with teeth on inner surfaces of the plunger pieces.
According to still another aspect of the invention, a locking device includes: a body having a bore therein; a plunger set partially within the bore; and a spring within the bore pressing the plunger toward one end of the bore. The plunger set includes multiple plunger parts having gripping surfaces on inner surfaces for gripping a cable and or wire placed between the plunger parts.
To the accomplishment of the foregoing and related ends, the invention comprises the features hereinafter fully described and particularly pointed out in the claims. The following description and the annexed drawings set forth in detail certain illustrative embodiments of the invention. These embodiments are indicative, however, of but a few of the various ways in which the principles of the invention may be employed. Other objects, advantages and novel features of the invention will become apparent from the following detailed description of the invention when considered in conjunction with the drawings.
The annexed drawings, which are not necessarily according to scale, show various aspects of the invention.
In order to meet all above requirements, a locking device has any of various configurations, such as those shown in the figures and described below. Locking devices in accordance with these embodiments have characteristics such as slick and elegant shape as well as easy to grab; small envelop size; keyless (integral unlocking mechanism); fire rating (all steel parts); higher load rating capacity—such as increasing the cable contact areas using the fishhook teeth; and a simple concept with a small number of parts for a low product cost.
A locking device includes a main housing with one or more plunger sets therein for gripping a cable. The plunger sets each have two or more pieces or parts, for example plunger halves, that are partially within a bore in the main housing. The plunger halves or pieces have teeth on inner surfaces, for gripping a cable that runs through the bore, between the plunger halves or pieces. A spring within the bore biases the plunger set to one side of the bore, a location in which the plunger halves or pieces are pressed together, causing the inner surface teeth to bite into the cable to secure the cable. A nut is threadedly connected to a threaded outer surface of the plunger halves, outside of the bore, to allow the plunger set to be moved within the bore, to allow disengagement of the cable from the teeth.
Referring to
The bores 20 and 22 are internally tapered bore of the housing 12 that enclose portions of the two pieces of each of the plunger sets 14 and 16. Gripping surfaces, such as using internal fishhook teeth, such as the teeth 30, are located on inside surface of on two halves 24 and 26 of the plunger set 14. The teeth 30 are used for biting and locking a cable 32, as seen in
The tooth edges 48 may be sharp edges configured to bite into the cable 32 when the plunger pieces 24 and 26 are pressed inward against the cable 32. As best seen in
It will be appreciated that the available types of gripping surfaces extend beyond use of teeth. For example the gripping surfaces may include friction-enhancing textured patterns. Examples of such patterns include cross-hatched patterns of raised ridges, parallel series of raised ridges in a circumferential direction, and raised protrusions in any of a variety of patterns.
The plunger sets 14 and 16 are biased into a locking position within the bores 20 and 22 by conical compression coil springs 54 and 56, which are enclosed in the bores 20 and 22 by back plates 60 and 62. The back plates 60 and 62 are press fit and staked into the housing 12 to encase the springs 54 and 56, or alternatively may be threaded into the housing 12. The respective springs 54 and 56 are located between the plunger sets 14 and 16, and the back plates 60 and 62. On one side the springs 54 and 56 press against plunger surfaces 64 and 66 of the plunger sets 14 and 16. Alternatively, the springs 54 and 56 may press against washers on top of the parts of the plunger sets 14 and 16. On the opposite sides the springs 54 and 56 press against back plate inner surfaces 70 and 72. The back plates 60 and 62 have respective central holes 74 and 76 to allow cables or rods to pass therethrough. Inward-bent back plate lips 80 and 82 surround the holes 74 and 76 and protrude inward from the inner surfaces 70 and 72, aiding in securing the spring ends in contact with the back plate inner surfaces 70 and 72.
As noted above, the bores 20 and 22 vary in diameter from wide ends 100 and 102 to narrow ends 104 and 106. The back plates 60 and 62 close off the wide ends 100 and 102. The plunger sets 14 and 16 are located at the narrow ends 104 and 106. The springs 54 and 56 bias the plunger sets 14 and 16 to move away from the wide ends 100 and 102. There inner surfaces 110 and 112 of the bores 20 and 22 engage smooth outer surface portions 114 and 116 of the plunger halves or parts (such as the plunger halves 24 and 26) of the plunger sets 14 and 16. The surface portions 114 and 116 may have a shape that corresponds to part of the shape of the inner surfaces 110 and 112. Thus when the plunger sets 14 and 16 are pressed toward the narrow ends 104 and 106, the plunger sets 14 and 16 may be in contact with the inner surfaces 110 and 112 along a significant portion of the inner surfaces 110 and 112. The pressing of the plunger set outer surfaces 114 and 116 against the bore inner surfaces 110 and 112 causes an inward pressure against the plunger pieces, resulting in the biting of the teeth 30 into the cable 32.
Knurled nuts 130 and 132 are threaded onto the opposite ends of the plunger sets 14 and 16, serving as positive locking devices for safety reasons. The plunger sets 14 and 16 have externally threaded necks 134 and 136 on their plunger pieces, configured for engaging the internal threads of the knurled nuts 130 and 132. The externally threaded long necks 134 and 136 on two halves of each of the plunger sets 14 and 16, the knurled nuts 130 and 132, and the compression springs 54 and 56 are assembled into the tapered bores 20 and 22 of the housing 12, and create an integral unlocking mechanism. By pushing on the knurled nuts 130 and 132, the spring biasing of the plunger sets 14 and 16 is overcome. This disengages the plunger sets 14 and 16 from the narrow bore ends 104 and 106. This allows separation in a radial direction of the plunger pieces of the plunger sets 14 and 16. This disengages the teeth 30 from the cable or cables 32, allowing movement of the cable or cables 32 within the bores 20 and 22. After the cable or cables 32 are positioned as desired, the knurled nuts 130 and 132 may be threaded further along the externally threaded necks 134 and 136 of the plunger sets 14 and 16, bringing the knurled nuts 130 and 132 against the main body 12. This prevents accidental disengagement of the plunger sets 14 and 16 by accidental depression of the knurled nuts 130 and 132.
In one direction, shown in particular in
When the cable 32 is/are installed into the internal tapered plunger bores 20 and 22, the cable 32 force open the two pieces of each of the plunger sets 14 and 16. At the same time, the cable 32 pushes the plunger sets 14 and 16, which in turn push the springs 54 and 56. Therefore the cable 32 pass through the internal plunger teeth 30. Whenever the cable installer stops pushing the cable after the cable 32 is passed through the internal plunger set 14/16, the internal fish hook teeth (sharp and hardened teeth) 30 on the plunger set 14/16 will instantly bite the cable 32 so it prevents the cable slip. As seen in
Existing cable locking devices in the market use balls, pinion teeth or latch teeth. The cable load rating relies on one or two point contacts between the cable surface and the cable locking mechanism such as a ball, pinion tooth, or latch tooth.
In the device 10, the several fish hook teeth 30 on the entire length of the plunger set 14/16 are uniformly compressing to the cable surface so that it significantly reduces the maximum local stress at the first tooth. The cable load rating of this configuration generates almost two times higher than many existing other cable locking devices in the market.
After the nuts 130 and 132 are loosened and the nuts 130 and 132 are pushed in the direction of the housing 12, the cable/cables 32 will be disengaged from the plunger set 14 and 16. Therefore a user can adjust the cable height at any time without a key. As noted above, to safely secure the device 10 the nuts 130 and 132 should be tightened after the cable installation is completed.
The various parts of the locking device may be made of steel or another suitable material. Various features may be made by suitable processes such as machining or casting.
Existing double barrel locking devices have to use the factory pre-cut cable that is crimped with the hook. The single barrel locking device can use either the factory pre-cut cable crimped with hook or the spool of the cable that will cut the right length in the field.
Existing cable locking mechanisms such as the ball, pinion and latch cannot generate enough cable load ratings with 5 to 1 safety factor for a single barrel locking device. This has been a hurdle in development of a single barrel locking device. The single barrel locking device 200 can meet the current load ratings of the double barrel locking devices.
It would be advantageous to have single locking devices (like the device 200) riveted to any of several different types of mounting brackets and beam clamps.
In
In the configuration shown in
The plunger set 514 include plunger pieces 534 and 536 have an increased diameter threaded end 540 at the end of the threaded plunger set neck 524. The threads at the increased diameter end 540 are eccentric relative to the threads in the rest of the neck 524, with a center of rotation offset from that of the threads of the rest of the neck 524. Thus the threads in the end 540 have an increased diameter at the circumferential middle portion 548 of each of the plunger pieces 534 and 536, while maintaining about the same diameter as in the rest of the neck 524 at the portions 550 of the end 540 where the plunger pieces 534 and 536 come close to touching. When the nut 520 is installed on the neck 524, the increased diameter threaded end 540 may be located in a counterbore 544 of the nut 520.
In addition the plunger half 534 has a locking bump 554 in the threads of the end 540. The bump 554 has a gradual sloped surface 556 on one side, and much more sharply sloped surface 558 on the other side. As the nut 520 is threaded onto the plunger neck 524 the internal threads of the nut 520 press against the gradual slope surface 556, which allows relatively easy threading of the nut 520 onto the plunger neck 524 during assembly. However it is not so easy for the nut 520 to pass the bump 554 for disassembly, since the nut 520 must scale the sharply sloped surface 558. This requires more force, and as a practical matter the nut 520 remains locked on the plunger neck 524 against accidental disengagement, for example during transport of the assembled locking device 510.
When a cable 562 is installed in the locking device 510, the plunger pieces are forced apart to a degree. This may form a round circumference opening, versus an oval circumference without the cable placed between the parts or pieces of the plunger. This expands the increased diameter end 540, causing the threads of the end to expand outward into a recess 564 in the nut 520. This expansion makes the threads of the end 540 unable to mate with the internal threads of the nut 520, which provides a further locking mechanism for retaining the nut 520. The nut 520 is thereby prevented from loosening and disengagement from the neck 524 while the cable 562 is installed.
Although the invention has been shown and described with respect to a certain preferred embodiment or embodiments, it is obvious that equivalent alterations and modifications will occur to others skilled in the art upon the reading and understanding of this specification and the annexed drawings. In particular regard to the various functions performed by the above described elements (components, assemblies, devices, compositions, etc.), the terms (including a reference to a “means”) used to describe such elements are intended to correspond, unless otherwise indicated, to any element which performs the specified function of the described element (i.e., that is functionally equivalent), even though not structurally equivalent to the disclosed structure which performs the function in the herein illustrated exemplary embodiment or embodiments of the invention. In addition, while a particular feature of the invention may have been described above with respect to only one or more of several illustrated embodiments, such feature may be combined with one or more other features of the other embodiments, as may be desired and advantageous for any given or particular application.
This application claims priority under 35 USC 119 from U.S. Provisional Patent Application No. 61/088,372, filed Aug. 13, 2008.
Number | Date | Country | |
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61088372 | Aug 2008 | US |