Cable structure with improved grounding termination in the connector

Information

  • Patent Grant
  • 6394839
  • Patent Number
    6,394,839
  • Date Filed
    Tuesday, April 10, 2001
    23 years ago
  • Date Issued
    Tuesday, May 28, 2002
    22 years ago
Abstract
A cable structure for signal transmission comprises a connector housing and a plurality of housing contacts positioned within a defined contact plane in the connector housing. The housing contacts are configured for engaging external contacts of a device when the cable structure is coupled to a device. At least one signal conductor terminates in the connector housing, and is electrically coupled to one of the housing contacts generally in said contact plane. At least one ground conductor terminates in the connector housing, in a second plane spaced from the contact plane. A shorting bar has a first portion positioned generally in said contact plane and electrically coupled to a housing contact. A second portion of the shorting bar is positioned generally in said second plane and is electrically coupled to the ground conductor. The shorting bar maintains the signal conductor and ground conductor termination within separate spaced planes to improve the signal integrity of the cable structure while keeping the housing contacts in a common plane.
Description




FIELD OF THE INVENTION




This present invention relates generally to signal transmission cable structures for electronic devices and particularly to improving the performance and construction of such a cable structure by improving the ground termination at the connector of the cable structure.




BACKGROUND OF THE INVENTION




The use of electronic devices of all kinds has increased dramatically throughout society, which has led to a significant increase in the demand for improved components utilized with such devices. One facet in the utilization of such electronic devices involves the data communications between such devices within a networked system. For example, many electronic devices may now be coupled and synchronized with other electronic devices, such as a computer, for transmitting data and other information back and forth between the various devices.




For accurate data and information transmission in such a system, the components of the system devices, and particularly the interface components of the system which connect between the various electronic devices, must be optimized for greater speed and performance. One particularly important interface component is the transmission cable which extends between the electronic devices that are communicating. Various cable designs have been utilized for such data and information transmission. Generally, suitable cable structures utilize a plurality of electrical conductors and a connector structure at one or both ends which interfaces with the connector structure of the electronic device. For example, connectors of a cable might plug into appropriate socket structures in the electronic devices. The electrical conductors include signal conductors; that is, transmission lines which carry the actual data or information signals, and ground conductors which provide an electrical reference for the transmitted data and information.




While the conductor or cable portions of existing cable structures have been suitable in maintaining the integrity of the signals transmitted thereon, significant attention has been paid to the termination components of the cable structure, generally referred to as the connector. The connector of the cable structure provides a transition between the individual electrical conductors of the cable portion, and hence the transmitted signals, and the internal circuitry of the electronic device to which the cable structure is connected. Generally, such connectors utilize a plurality of contacts, often in the form of conductive strips, pins and/or tabs. The electrical conductors, i.e., the signal and ground conductors, terminate at the contacts of the connector, and are electrically coupled to the contacts. The electronic device then includes its own set of contacts, such as pins or tabs, within a socket, for example, for interfacing with the contacts of the connector and thereby providing electrical coupling between the electronic devices at either end of the cable structure. Oftentimes, the interface between a cable structure connector and electronic device involves the cable structure connector engaging a socket in the electronic device, which includes pins or other contacts that engage the connector in a male-female relationship. However, Various other different connector structures have been utilized as evidenced by numerous patents in the field directed to such connector designs.




In some cable structures, each signal conductor is associated with a ground conductor. Therefore, the connectors of such cable structures provide individual contacts for each of the signal conductors and each of the ground conductors. Therefore, there are multiple ground contacts in the connectors. However, depending upon the number of conductors within a cable structure, such an arrangement may require a large or bulky connector structure. It is a goal within the field of transmission cable structures to minimize the size of the connector, while still maintaining a sufficient signal conductor density and maintaining the integrity of the transmitted signals.




To that end, attempts have been made to make cable structures wherein the connectors utilize multiple ground conductors which are electrically coupled to a single ground reference. Since the ground conductors are not carrying different signals, they can all be coupled to a suitable single ground reference without affecting the operation of the cable structure. For example, some attempts have been made to couple all the ground connectors to a grounding shield. Another cable structure utilizes a grounding device including a carrier strip with a plurality of conductive strips extending therefrom. The conductive strips are coupled to the carrier strip by score lines and thus may be readily separated from the carrier strip. Depending upon the connector design, one or more conductive strips will be utilized with the carrier strip to make the ground connection within the connector, whereas other conductive strips are broken off from the carrier strip at their score lines to form signal contacts. The carrier strip is then connected to the ground conductors and one or more of the conductive strips still connected to the carrier strip form the ground contact of the cable structure. A single ground reference is thus utilized to service various of the ground conductors. Other of the conductive strips form the signal contacts.




While the goal of utilizing a single ground reference for multiple ground conductors within a cable structure is achieved, prior designs have had significant drawbacks. First, such designs are generally less robust due to the score lines between the conductive-ground contacts and carrier strip. Movement of the cable and manipulation of the connector may cause physical separation of the ground strips at the score line, thus creating an open circuit condition at the ground contacts. Furthermore, during the manufacturing of a cable structure utilizing such a connector design, an additional and costly step is involved to detach any non-ground contacts from the carrier strip and to insure that the grounded carrier strip is only coupled to the ground contacts and not any of the signal contacts.




Another drawback to such a design is the tenuous signal integrity that exists in such a connector. The contact/carrier strip design requires very close proximity of the grounded carrier strip and the signal contact strips which have been detached from the carrier strip. Thus, movement of the contact strips or the carrier strip may result in shorting of the signal conductor to ground. Accordingly, prior art structures utilizing such a connector-ground configuration have a less robust construction wherein signal integrity is jeopardized and additional manufacturing steps are required, thus increasing the cost of manufacturing the cable structure.




Still another drawback to existing connector designs involves the conductor cross-over that is often utilized in such designs. Specifically, the signal conductors may cross over the ground conductors for construction of the connector. In further constructing the connector, it may be necessary to apply pressure and or high temperatures to the end of the cable, such as when the connector body is being molded around the ends of the conductors. When the conductors are crossed over each other, they may be pressed together under the high temperature and pressure and this may cause a short circuit condition.




Therefore, it is desirable to have a cable structure for communication between electronic devices which has improved signal integrity through the connector.




Furthermore, it is desirable to reduce the cost of manufacturing such cable structures and connectors.




Additionally, it is desirable to reduce the possibility of shorting between a signal conductor and a ground conductor within the connector to thereby further improve the integrity of the signal transmitted through the cable structure.




It is further desirable to have a connector design which is sufficiently compact, but which maintains a useful density of signal conductors.




These objectives and other objectives will become more readily apparent from the summary of invention and detailed description of embodiments of the invention set forth herein below.




SUMMARY OF THE INVENTION




The cable structure of the invention maintains the signal conductors and ground conductors within separate, spaced planes to improve the signal integrity of the cable structure and reduce the possibility of the signal conductors shorting to ground. The ground contact is maintained in a common plane with the other signal contacts to thus keep the size of the connector structure suitably compact.




In one embodiment of the invention, a shorting bar has a first portion which is positioned generally within a contact plane defined by and containing other signal contacts. A second portion of the shorting bar is positioned in a second or ground plane which is vertically spaced from the contact plane, and is electrically coupled to various ground conductors. In the embodiment of the invention illustrated, the shorting bar is coupled to the ground conductors in a ground plane rearward of and vertically below the contact plane containing the signal conductors. Thus, signal integrity and the durability of the cable is improved, and the need for conductor cross-over is eliminated.




In one embodiment of the invention, a connector housing has a plurality of housing contacts positioned therein which define a contact plane. The contacts are configured for interfacing with pins of a socket in the electronic device to which the cable structure is connected. One or more signal conductors terminate in the connector housing and the terminal ends of the signal conductors are electrically coupled to the housing contact, generally within the contact plane. In one embodiment of the invention, the contacts have flat strip portions and the terminal ends of the signal conductors are positioned on top of the strip portions and welded thereto.




One or more ground conductors are positioned alongside the signal conductors and terminate in the connector housing. The electrically conductive shorting bar has a first portion which is positioned proximate and generally within the contact plane and which is electrically coupled to one of the housing contacts to thereby form and define the ground contact. A second portion of the shorting bar, including multiple legs, is positioned generally in the second, or ground, plane which is vertically spaced from the first portion. The second portion is welded to the terminal ends of the ground conductors. Therefore, the terminal ends of the ground conductors are maintained in a plane vertically spaced from the contact plane in which the signal conductors terminate.




In a preferred embodiment, the shorting bar couples to the terminal ends of the ground conductors, not only in a plane below the contact plane containing the terminal ends of the signal conductors, but also longitudinally rearwardly of the signal conductor terminal ends. The shorting bar thus maintains the signal conductor and ground conductor terminations within separate, spaced planes to improve the signal integrity of the cable structure and reduce the possibility of the signal conductor being grounded.




However, the shorting bar is also coupled to housing contacts within the contact plane such that all the housing contacts are maintained within a common plane to keep the size of the connector suitably compact. Furthermore, the conductors are maintained in a side-by-side fashion at the ends thereof without any cross-over of the conductors. This further reduces the possibility of an undesired short circuit at the connector.




In one embodiment of the invention, the shorting bar is in the form of a unitary metal strip which includes a transition portion spanning between the first and second portions. The first, second, and transition portions are all integrally formed of an electrically-conductive material such as metal, and the second section comprises a plurality of legs which extend laterally with respect to the longitudinal axis of the first portion of the shorting bar to engage the ground conductors where they terminate, rather than having the ground conductors bend significantly toward the center ground contact and create a cross-over situation.




The cable structure further comprises a shield including a tab depending downwardly therefrom and electrically coupled to the ground contact and thereby electrically coupled to the grounding bar and ground conductors.




The integral construction of the shorting bar ensures that it is generally free of score lines between the first and second portions and thus provides a more robust connector. Therefore, there is little probability that a break would occur along the shorting bar thus disconnecting the ground conductors from the ground contact of the connector. Once the shorting bar is installed and welded to the ground contact and the ground conductors, there is no additional step required for further manipulating the shorting bar or other connector components to eliminate short circuits. Therefore, the cost of manufacturing the cable structure is reduced. Furthermore, since the signal conductors and ground conductors are maintained in separate, vertically-spaced planes with no cross-over, there is very little possibility of inadvertent connection between a signal conductor and a ground conductor or ground contact, to thereby improve the integrity of the signal transmitted through the cable structure. The connector is compact, and maintains a suitable density of signal conductors accessible through the connector, with a single ground contact serving as the ground reference for all the signal conductors.











BRIEF DESCRIPTION OF THE DRAWINGS




The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with a general description of the invention given below, serve to explain the principles of the invention.





FIG. 1

is a top perspective view (partially cut away), of an embodiment of the invention illustrating features thereof.





FIG. 2

is another perspective view of the invention showing the shield partially moved away from the connector to expose the conductor terminal ends and the shorting bar connection.





FIG. 3

is a side view of one embodiment of a shorting bar as utilized within the present invention.





FIG. 4

is the top view of one embodiment of a shorting bar of the invention shown attached to a carrier strip for manufacturing purposes.











DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

is a perspective view, partially cut away, illustrating one embodiment of the present invention. Cable structure


10


comprises one or more cable portions or transmission lines


12


terminating in a connector


14


. In the embodiment illustrated in

FIG. 1

, two transmission lines


12




a,




12




b


terminate in the connector


14


. A single transmission line could be utilized in the invention, or a greater number of transmission lines than those shown in

FIG. 1

may also be utilized in accordance with the principles of the present invention.




Referring to

FIG. 2

, each of the transmission lines


12


includes multiple signal conductors


16


and a ground conductor


18


. The ground conductor


18


is often referred to as a drain wire. Suitable conductors for the invention are formed of wires such as multi-stranded copper wires, although solid copper wires might also be utilized. Each of the signal conductors


16


are separately insulated by insulation


20


, which may be extruded onto the conductors. The signal conductor


16


and ground conductor


18


are then bundled together and surrounded by other insulative material


22


, which may be extruded onto the bundled conductors. It will be understood by a person of ordinary skill in the art that the type of transmission line used in the invention could take any suitable form and is not limited to that shown in the Figures. In the embodiments illustrated in the Figures of this application, two signal conductors


16


are serviced by a single ground conductor


18


, although more or less signal conductors and ground conductors might be utilized within each transmission line


12


.




The connector


14


comprises a connector housing


24


formed of a suitable plastic material which is molded around the other components of the connector. One suitable material for molding the connector housing


24


is a liquid crystal polymer such as the VECTRA polymer available from Celanese. The entire housing


24


may be molded around the other components of the connector


14


in a single step, or might be molded in various steps. For example, a section of the housing which contains the terminal ends of the conductors


16


,


18


, and the conductor contacts, as discussed below, might first be molded to hold the contacts and other elements in position. Then a rear portion of the housing which surrounds portions of the transmission lines


12


might be molded over the first-molded portion. Housing


24


includes a forward portion


24




a


which encloses a plurality of contacts (see FIG.


1


). A rear portion


24




b


of the housing surrounds portions of the transmission lines


12


to ensure that the transmission lines are secure to the connector


24


and that various conductors of the transmission lines are properly positioned for engaging the respective contacts


26


. The housing is configured such that openings


46


, formed therein to receive male pins


43


, are aligned with the contacts


26


. The connector housing


24


may take numerous forms and the housing shape shown in the Figures is only one embodiment of a suitable housing. As will be understood by a person of ordinary skill in the art, the housing shape will depend upon the ultimate end application of the cable structure and the device to which it must connect.




The connector structure


14


further comprises a metal shield


30


which overlies portions of the connector housing


24


, the individual conductors


16


and


18


, and the contacts


26


. The shield


30


is coupled to a ground contact and is therefore grounded. In one embodiment of the invention, the shield is formed of a phosphor bronze metal with a plating comprising a layer of nickel and a layer of gold thereon. The thickness of the nickel layer decreases proceeding from the front


32


to a rear


33


of the connector. Referring to

FIG. 2

, the shield includes a detent


34


which receives an upstruck knob


35


of the connector housing for the purposes of aligning and securing the shield to the housing


24


. Side spring tangs or tabs


36


of the shield insure a friction fit within a socket or other structure (not shown) when the connector is coupled to an electronic device.




Within the embodiment of the invention illustrated in the Figures, the center contact


26




g


is designated as a ground or drain contact. Shield


30


includes a tongue


38


which is configured to engage the ground contact


26




g.


Tongue


38


forms a pad


39


which extends downwardly below the upper surface


41


of the shield to engage contact


26




g.


The contact


26




g


and other contacts


26


are positioned in a plane below the plane defined by the shield body


41


. In the embodiment of the invention illustrated, the ground contact


26




g


is the center contact. However, any of the contacts


26


might be designated as ground contacts. To that end, shield


30


includes multiple tongues


38


, any of which may be formed to create a pad


39


, which is then electrically coupled to a contact


26


. Preferably, pad


39


is welded to a contact, such as contact


26




g.






Referring to

FIG. 1

, the contacts extend along a significant portion of the length of the conductor housing and extend from the housing openings


46


at the front of the connector to overlap or underlap with the terminal ends of the signal conductors


16


. The contacts


26


include planar strip portions


26




a


which define a contact plane and ultimately define the plane of the connector (see FIG.


1


). They are generally flat along their length and are flat at their overlap with the signal conductors


16


. At the ends of the contacts proximate the front end


32


of connector housing


24


, the contacts form flexible opposing finger portions or fingers


40


which are utilized to grip another contact, such as a pin


43


, from the socket or interface structure of an electronic device to which cable structure


10


is connected. One suitable contact structure


26


is formed of a phosphor bronze metal with a nickel and gold plate layer similar to the shield.




With respect to the contacts


26


and the contact plane defined thereby, it should be understood that the term “plane” as used herein is meant to refer to a particular orientation and positioning of one element of the invention with respect to another element of the invention. For an element to be “within a plane” it does not require that element to be absolutely coextensive with another element also “in the plane.” For example, in describing the present invention, the terminal ends of the signal conductors


16


, as shown in

FIG. 2

, are coupled to the contacts


26


generally in or within the contact plane, although the terminal ends are shown overlapping or overlaying the contact strip portions


26




a.


Furthermore, as discussed below, a planar first portion


52


of a shorting bar is shown coupled to contact


26




g


in or proximate the contact plane defined by the contacts


26


.




Referring now to

FIG. 2

, the front end


32


of connector housing


24


includes a plurality of pin openings


46


which are formed to receive pins


43


such as from a socket to which the cable structure


10


is connected. Therefore, connector


14


forms a female portion of a male-female interface between the cable structure


10


and an electronic device. Other embodiments of the invention might utilize contacts which themselves form pins to be received by a female portion within the socket of an electronic device. As will be understood, the contacts


26


of the invention might take numerous forms in addition to those specifically set forth in the Figures.




Turning now to

FIGS. 3 and 4

, an electrically conductive shorting bar is utilized within the cable


10


of the invention, as shown. The shorting bar


50


is formed of a suitably conductive material such as a phosphor bronze metal and is tin coated in one embodiment of the invention. The shorting bar provides a ground connection between the ground contact, such as contact


26




g,


and ground conductors


18


of the transmission lines


12


. In accordance with one aspect of the present invention, the shorting bar


50


has a first portion


52


and a second portion


54


coupled together with an angled or sloped transition portion


56


. The second portion is positioned generally in a plane vertically spaced from the first portion. Preferably, the shorting bar


50


is formed as an integral piece and may be appropriately stamped, with a plurality of such parts attached to a carrier strip


58


, as illustrated in FIG.


4


. The carrier strip has openings


59


for indexing the strip during a manufacturing process. In the present invention, the carrier strip is not part of the ground connection. The various shorting bars


50


are simply snapped or broken from the carrier strip


58


at score lines


61


.




As illustrated in

FIG. 3

, the first portion


52


is generally planar and is positioned in a plane vertically spaced from the plane of the second portion


54


. In the embodiment illustrated in

FIG. 3

, the first portion


52


is located in a plane vertically above the second portion


54


(or portion


54


is vertically below portion


52


). The shorting bar


50


maintains the signal conductor


16


and ground conductor


18


within separate planes to improve the signal integrity of the cable structure and reduce the possibility of the signal conductors


16


shorting to ground. Furthermore, the shorting bar eliminates a conductor cross-over and maintains the terminal ends of the conductors in a side-by-side fashion, as shown in

FIGS. 1 and 2

. The shorting bar


50


also maintains and keeps the housing contacts


26


for both the signal conductors


16


and the ground conductors


18


in a common plane. In that way, as illustrated in FIGS.


1


and


2


, all the openings


46


are generally within a single plane providing for a suitably compact connector structure.




Referring again to

FIGS. 1 and 2

, the shorting bar is positioned within the connector housing


24


, generally rearwardly of the rear end of the contact to which it is connected, e.g. contact


26




g.


The first portion


52


is generally planar and forms a pad structure which is electrically coupled to a housing contact and specifically to ground contact


26




g


proximate or in the contact plane defined by the contacts.




The first portion


52


overlays the strip portion of the contact


26




g


and is welded to the contact


26




g,


and is thereby positioned generally within the plane


53


defined by the housing contacts


26


(see FIG.


3


). Referring to

FIG. 3

, through the transition portion


56


, the shorting bar


50


transitions sharply down to the second portion


54


which lies within a plane


55


vertically spaced from the plane


53


defined by the housing contacts


26


. In the embodiment illustrated in the Figures, plane


55


, which is referred to as the grounding plane, will either be considered to be below or above the housing contact plane


53


depending upon which way the cable structure


10


and connector housing


24


are oriented as a point of reference. As illustrated in

FIG. 2

, the second portion


54


of the shorting bar


50


extends below the signal conductors


16


and contacts


26


to engage the ground conductors, or drain wires,


18


. The signal conductors


16


may be bent upwardly from the longitudinal axis of the respective transmission lines


12




a,




12




b


in order to engage the contacts


26


. Alternatively, the connector housing


24


might be molded such that the individual signal conductors


16


simply extend straight from the transmission lines


12




a,




12




b


and generally parallel to the longitudinal axis thereof. The signal conductors


16


are bent slightly to the sides of lines


12


so that they may engage the contacts as shown in the Figures.




The ground conductors are electrically coupled, such as by welding, to the legs


60


in a plane spaced from the contact plane. The ground conductor


18


of each transmission line may be bent slightly downwardly to engage second portion


54


of the shorting bar


53


, as illustrated in FIG.


2


. In accordance with one aspect of the present invention, the shorting bar is utilized to couple multiple ground conductors


18


to a single ground contact, such as contact


26




g.


To that end, the shorting bar second portion


54


includes a plurality of legs


60


(see

FIG. 4

) which extend laterally with respect to the longitudinal axis


62


of the bar. As illustrated in

FIG. 4

, the legs


60


extend generally laterally in the direction of arrows


61


from axis line


62


. The elongated first portion


52


defines axis


62


. In the embodiment illustrated in the Figures, the shorting bar


50


is positioned such that the first portion


52


is positioned between the conductors


16


,


18


of the transmission lines


12


. In that way, each leg


60


services a ground conductor


18


from each transmission line


12


. The legs of the shorting bar also eliminate cross-over of the conductors to further prevent the possibility of shorting, particularly when the connector body is molded.




The shorting bar


50


also is configured to position the conductors


16


,


18


, not only in different planes, as discussed above, but also to position the terminal ends of one set of conductors forward of the terminal ends of the other set of conductors. In the embodiment disclosed in the Figures, the ends of the signal conductors


16


are positioned forward of the ends of the ground conductors


18


. This positioning further ensures physical separation of the conductors to improve signal integrity and the reliability of the cable structure


10


.




The ends of the signal conductors


16


are each welded to respective contacts


26


while the ends of the ground wires


18


are welded to the legs


60


of the shorting bar


50


. The shorting bar first portion


52


is then, in turn, welded to a respective contact


26




g.


The embodiment of the invention illustrated in

FIG. 4

is essentially symmetric with respect to the axis line


62


. However, in alternative embodiments, the shorting bar might be somewhat asymmetric in which one of the legs


60


is longer than another. For example, the first portion


52


might be welded to one of the contacts


26


on either side of the center ground contact


26




g,


thus making the contact to which the shorting bar is welded the ground contact. The multiple legs


60


of the shorting bar


50


allow multiple ground conductors to be coupled to a single housing contact


26




g


without cross-over of the signal and ground conductors.




Referring to

FIG. 1

, the shield pad


39


is welded to contact


26




g


forward of the first portion


52


. This grounds the shield by electrically coupling the shield to the shorting bar


50


, the ground contact


26




g


and the ground conductors


18


. The present invention provides a robust ground connection while maintaining a compact and relatively small connector. The invention maintains signal integrity by maintaining a desirable distance between a ground plane containing the ground conductors and a contact plane defined by the housing contacts to which the signal conductors are welded. Furthermore, the shorting bar of the invention maintains the exposed terminal ends of the ground conductors


18


rearwardly of the exposed terminal ends of the signal conductors


16


and eliminate cross-over to further reduce and prevent the signal conductors from shorting to ground. That is, in accordance with one aspect of the present invention, one of the first and second portions of the grounding bar is positioned rearwardly of the other portion in order to longitudinally space the signal conductors from the ground conductors. In the embodiments illustrated in the Figures, the second portion is positioned rearwardly of the first portion to position the ground conductors


18


rearwardly of the signal conductors


16


.




While the present invention has been illustrated by the description of the embodiments thereof, and while the embodiments have been described in considerable detail, it is not the intention of the applicant to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details representative apparatus and method, and illustrative examples shown and described. Accordingly, departures may be made from such details without departure from the spirit or scope of applicant's general inventive concept.



Claims
  • 1. A cable structure for signal transmission comprising:a connector housing; a plurality of housing contacts positioned within a defined contact plane in the connector housing, the housing contacts configured for engaging contacts of a device when the cable structure is coupled to the device; at least one signal conductor terminating in the connector housing, the signal conductor being electrically coupled to one of the housing contacts generally in said contact plane; at least one ground conductor terminating in the connector housing; an electrically conductive shorting bar having a first portion and a second portion, the second portion being positioned generally in a plane vertically spaced from the first portion, the first portion being electrically coupled to at least one of the housing contacts proximate the contact plane; the shorting bar second portion including a plurality of legs, each leg being configured to be electrically coupled to a ground conductor so that at least one ground conductor may be electrically coupled to at least one housing contact; the ground conductor being electrically coupled to a leg of the second portion in a plane spaced from the contact plane; the shorting bar maintaining the signal conductor and ground conductor terminations within separate, vertically-spaced planes to improve the signal integrity of the cable structure while keeping the housing contacts in the common plane.
  • 2. The cable structure of claim 1 wherein the shorting bar includes a transition portion spanning between the first and second portions for electrically coupling the two portions, the transition portion being integrally formed with the first and second portions.
  • 3. The cable structure of claim 1 further comprising multiple signal and ground conductors terminating in the connector housing, the shorting bar second portion legs each being electrically coupled to a ground conductor such that multiple ground conductors are electrically coupled to a one housing contact.
  • 4. The cable structure of claim 1 wherein said shorting bar includes at least two legs for coupling two ground conductors to a housing contact.
  • 5. The cable structure of claim 1 wherein said legs are configured to extend laterally with respect to said first portion, terminal ends of the ground conductors electrically coupled to the legs and laterally spaced from the housing contact to which the shorting bar is coupled.
  • 6. The cable structure of claim 1 wherein said ground conductor is welded to said shorting bar.
  • 7. The cable structure of claim 1 wherein said shorting bar is welded to said housing contact.
  • 8. The cable structure of claim 1 wherein said shorting bar has a unitary construction and is generally free of score lines between the first and second portions.
  • 9. The cable structure of claim 1 wherein one of said first and second portions is positioned rearwardly of the other portion in order to longitudinally space the signal conductor from the ground conductor.
  • 10. A cable structure for signal transmission including a connector with terminal ends of ground and signal conductors electrically coupled to contacts located in a contact plane within a connector housing, the cable structure further comprising:an electrically conductive shorting bar having a first portion and a second portion, the second portion being positioned generally in a plane vertically spaced from the first portion, the first portion being electrically coupled to at least one of the housing contacts proximate the contact plane; the shorting bar second portion including a plurality of legs, each leg being configured to be electrically coupled to a ground conductor so that at least one ground conductor may be electrically coupled to at least one housing contact; a ground conductor being electrically coupled to a leg of the second portion in a plane spaced from the contact plane; the shorting bar maintaining the signal conductor and ground conductor terminations within separate, vertically-spaced planes to improve the signal integrity of the cable structure while keeping the housing contacts in the common plane.
  • 11. The cable structure of claim 10 wherein the shorting bar includes a transition portion spanning between the first and second portions for electrically coupling the two portions, the transition portion being integrally formed with the first and second portions.
  • 12. The cable structure of claim 10 wherein multiple ground conductors are electrically coupled to the legs and thereby coupled to at least one housing contact.
  • 13. The cable structure of claim 10 wherein said shorting bar includes at least two legs for coupling two ground conductors to a housing contact.
  • 14. The cable structure of claim 10 wherein said legs are configured to extend laterally with respect to the first portion, so that the ground conductors electrically coupled to the legs are laterally spaced from the housing contact to which the shorting bar is coupled.
  • 15. The cable structure of claim 10 wherein said shorting bar has a unitary construction and is generally free of score lines between the first and second portions.
  • 16. A method of constructing a cable structure for signal transmission comprising:providing a connector housing; arranging a plurality of housing contacts within a defined contact plane in the housing, the housing contacts configured for engaging contacts of a device when the cable structure is coupled to the device; electrically coupling the terminal end of at least one signal conductor to one of the housing contacts generally in said contact plane; positioning at least one ground conductor along the signal conductor to terminate proximate the terminal end of the signal conductor; positioning an electrically conductive shorting bar proximate the housing contacts, the shorting bar including a first portion and including a second portion which is positioned generally in a plane vertically spaced from the first portion; positioning the first portion of the shorting bar proximate said contact plane and electrically coupling the first portion to at least one of the housing contacts; the shorting bar second portion including a plurality of legs, the legs each being configured to be electrically coupled to a ground conductor; electrically coupling the at least one ground conductor to a leg of the second portion in a plane spaced from the contact plane; the shorting bar maintaining the signal conductor and ground conductor termination within separate spaced planes to improve the signal integrity of the cable structure while keeping the housing contacts in the common plane.
  • 17. The method of claim 16 further comprising electrically coupling multiple ground conductors to the legs such that multiple ground conductors are electrically coupled to at least one housing contact.
  • 18. The method of claim 16 wherein said legs are configured to extend laterally from said first portion, the method further comprising electrically coupling the ground conductors to the legs at a position laterally spaced from the housing contact to which the shorting bar is coupled.
Parent Case Info

This application is a continuation of Ser. No. 09/416,510 filed Oct. 8, 1999 now U.S. Pat. No. 6,217,372.

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Continuations (1)
Number Date Country
Parent 09/416510 Oct 1999 US
Child 09/829864 US