Information
-
Patent Grant
-
6428344
-
Patent Number
6,428,344
-
Date Filed
Monday, July 31, 200024 years ago
-
Date Issued
Tuesday, August 6, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Sircus; Brian
- Dinh; Phoung
Agents
- Wood, Herron & Evans, L.L.P.
-
CPC
-
US Classifications
Field of Search
US
- 439 455
- 439 736
- 439 497
- 439 577
- 439 499
- 439 610
- 439 604
- 439 95
- 439 608
- 439 579
-
International Classifications
-
Abstract
A cable structure for data signal transmission comprises a connector housing having a front end and a rear end and a plurality of electrical contacts positioned within the housing proximate the front end. The contacts are configured for engaging electrical contacts of a device when the cable structure is coupled to the device. At least one cable, including an electrical conductor, terminates in the connector housing, and is electrically coupled to a housing contact. The connector housing is physically coupled to a section of the cable rearwardly of the contacts for securing the cable with the connector housing. A protective clamp overlies the section of the cable coupled to the connector housing and is positioned between the connector housing and the cable section and provides mechanical protection for the cable section to reduce damage thereto.
Description
FIELD OF THE INVENTION
This present invention relates generally to signal transmission cable structures for electronic devices and particularly to improving the performance and construction of such a cable structure for high speed data transmission.
BACKGROUND OF THE INVENTION
The use of electronic devices of all kinds is ever increasing, which has led to a significant increase in the demand for improved components utilized with such devices. One facet in the utilization of such electronic devices involves networking multiple devices together and establishing data communications between the various devices within a networked system. For example, many electronic devices may be coupled together and synchronized with other electronic devices, such as a central control system or computer. Data is transmitted at very high speeds between the networked devices within a system.
For fast and accurate data and information transmission in a networked system, the individual system devices must be optimized when they are networked together so that the system functions at a suitable performance level. Particularly, the interface components of the devices in the system, which allow the various electronic devices to be networked, must be optimized for greater speed and performance. One particularly important interface or interconnect component is the transmission cable which extends between the electronic devices that are communicating. Various cable designs have been utilized for such data and information transmission.
Generally, suitable cable structures utilize a plurality of electrical conductors and a connector structure at one or both ends which interfaces with a networked electronic device. For example, connectors of a cable might plug into appropriate socket structures in the electronic devices. In many applications, the cables are arranged in a high density cable arrangement which is configured to plug into a central backplane which includes a large number of sockets. Data cables include signal conductors, that is, transmission lines which carry the actual data or information signals, and ground conductors which provide an electrical reference for the transmitted data and information.
While the construction of existing cable structures has been suitable for maintaining the integrity of the data signals transmitted thereon, significant attention has still been paid to the termination components or connectors of the cable structure. The connectors of the cable structure provide an electrical transition between the individual electrical conductors of the cable structure, and hence the transmitted signals, and the internal circuitry of the electronic device to which the cable structure is connected. Generally, such connectors utilize a plurality of conductive contacts, often in the form of metal strips, pins and/or tabs. The signal and ground conductors of the cable terminate at the contacts of the connector, and are electrically coupled to the contacts. The electronic device or backplane, into which the connector is plugged, then includes its own set of contacts, such as pins or tabs within a socket, for example, for interfacing with the contacts of the cable connector. Typically, the connector will engage the socket in the traditional male-female relationship. However, various other different connector structures have been utilized as evidenced by numerous patents in the field directed to connector designs.
In existing high speed data cable structures, the contacts of the connector are often housed in an individual plastic, insulative housing piece. The individual cables are then attached to the contacts in the housing piece, such as by soldering the cable conductors to the contacts. Thereafter, the rest of the plastic connector housing, such as in the form of a flat wafer, is molded over the housing piece, over the contacts and over sections of the cables to form the complete connector housing. The connector housing interface with the cables couples the housing to the cables to provide strain relief to the contact/conductor connection. This helps to prevent the cables from being pulled from the connector. A metal shield might also be placed over a side of the connector body is some designs to eliminate electrical interference and crosstalk from affecting the cable at the site of the connector. In currently available designs, the connector housing is thin, such as a 2 millimeter thick wafer, so that high densities of connectors may be stacked next to each other and plugged into a socket.
The manufacturing of the connector, and particularly the molding of the wafer housing over the ends of the cables and over the individual housing piece and contacts, exposes the cable ends to significant heat and pressure associated with the molding process. This degrades the overall integrity of the cable structure. First, the pressure of the mold tends to pinch and smash the ends of the cables where they engage the connector housing and contacts. The cables, which may have a circular cross section, are smashed into oblong cross sections at their ends. This affects the integrity of the .insulation of the cable and the conductors, such as the metal braid which surrounds the center conductor in a coaxial cable. Furthermore, the heat of the process only enhances the physical deformation of the cables. Such mechanical damage to the cables affects the electrical integrity of the overall cable structure. For example, cable disconnections at the connector and/or short circuits may result due to the mechanical damage from the molding process. As a result, the cable structures are less robust. Furthermore, the integrity of the data signal sent over the cable may be affected. Cable structures used for high speed data transmission (e.g. rates as high as 1 Gigabit/second) are particularly susceptible to mechanical damage, because the high frequency signals are more sensitive to variations in the mechanical and electrical features of the cables which may exist at the connector termination.
It is therefore desirable to make cable structures for high speed data transmission which are mechanically and electrically more sound than existing cable structures. To that end, attempts have been made to reduce the affects of the manufacturing process on the electrical integrity of the cable structure. Furthermore, efforts are always ongoing to improve the electrical characteristics of the cable and to improve the quality of the signal and ground connections. Attenuation reduction and crosstalk reduction are particular goals for high speed data cables. Also tight signal skews and better reliability are also desirable characteristics.
Therefore, it is desirable to have a cable structure for high speed data communication which has improved signal integrity through the connector of the cable structure.
It is also desirable to have a mechanically and electrically robust and reliable cable structure and connector.
Furthermore, it is desirable to reduce the mechanical and electrical damage to a cable structure incurred during manufacturing and installation of the connector on the cable structure.
It is further desirable to have a connector design which is sufficiently compact, but which maintains a useful density of signal conductors for high speed data applications.
These objectives and other objectives will become more readily apparent from the summary of invention and detailed description of embodiments of the invention set forth herein below.
SUMMARY OF THE INVENTION
A cable structure in accordance with the principles of the present invention comprises one or more cables terminating in a connector. The connector comprises a housing with a front end and a rear end and including a plurality of electrical contacts positioned within the housing proximate the front end. The contacts of the connector are configured for engaging the corresponding contacts of an electrical device when the cable structure is coupled to the device. The conductors of the cable, such as a signal conductor and a ground conductor, terminate in the connector housing. Specifically, the conductors are each electrically coupled to a respective housing contact. A signal conductor of the cable connects to a signal contact, and the ground conductor connects to a ground contact, in one embodiment of the invention.
The cable structure may further comprise a metal shield positioned on one face of the housing. The shield is electrically coupled to the ground contact for electrically grounding the shield through the ground contact. Alternatively, the ground conductor of the cable may be connected directed to the shield, wherein the shield is then connected to the contact to thereby define the ground contact.
The connector housing that supports and houses the contacts is coupled with sections of the various cables rearwardly of the contacts. In one embodiment, a portion of the connector housing is molded around the sections of the cables to thereby couple the housing to the sections of the cables. In accordance with one aspect of the present invention, a protective clamp is interposed between the connector housing and the cable sections which are coupled to the connector housing. The protective clamp, which may be formed of a rigid material such as metal, provides mechanical protection for the cable sections to reduce damage thereto which may result from molding or otherwise forming the connector housing over sections of the cables. Specifically, the protective clamp protects the cable sections over which a portion of the housing is molded, to thereby reduce the effects of the heat and pressure of the molding process on the individual cables of the cable structure. The cable structure may include one or more cables, and therefore, the protective clamp may be appropriately sized for use with one or multiple cables.
In one embodiment, the protective clamp comprises two parts or portions which are similarly formed to create a clamshell structure which fits over the cable sections. The parts are appropriately configured to overlay the various cables. Tabs on either end of the individual clamp parts are adjacent to each other when the clamp is in position. Apertures are formed in the tabs so that when the connector housing is molded around the protective clamp and coupled with the cable sections under the clamp, molten plastic flows through the apertures, thereby locking the clamp together and coupling the clamp with the connector housing and the cables.
In another aspect of the present invention, an open window section is formed in the housing and is positioned between the contacts and the protective clamp. The open window section exposes other sections of the cables to further reduce damage to the cable when the connector housing is molded therearound. That is, the open window section eliminates a portion of the connector housing which would otherwise engage the cable sections and thereby eliminates exposure of those cable sections to the heat and pressure of the molding process. The open window section, and the protective clamp, in combination, have been found to improve the overall integrity and robustness of the cable structure. Alternatively, the protective clamp may be utilized alone without an open window section. To that end, the clamp may be dimensioned in length to cover the sections of the cables which would otherwise be susceptible to damage from the heat and pressure of the housing molding process.
One suitable connector housing for the cable structure of the invention is a thin, wafer-like shape with a thickness of approximately 2 milimeters. With such a connector housing, multiple connectors may be stacked together in high density fashion to interface with a device, such as a socket. The cable structure further comprises one or more latch tabs which are coupled to the connector housing. The latch tabs are configured for being engaged by a latch structure when a cable structure is coupled to an electrical device, such as a socket, for securing the cable structure in the socket in a high density cable arrangement. These and other features of the invention will become more readily apparent from the Detailed Description below.
BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with a general description of the invention given below, serve to explain the principles of the invention.
FIG. 1
is a perspective view of one embodiment of the invention with part of the connector housing removed.
FIG. 2
is a perspective view showing one embodiment of the invention and the complete connector housing.
FIG. 3
is a view similar to
FIG. 2
showing a portion of the connector housing cut away to illustrate the protective clamp in one embodiment of the invention.
FIG. 4
is a perspective view, partially cut away, illustrating an alternative embodiment of the invention.
FIG. 5
is a perspective view, partially cut away, illustrating coupling of cables to the contacts of the connector.
FIG. 6
is a perspective view illustrating one embodiment of the invention, coupled together in a high density formation within a socket.
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1
is a perspective view, partially cut away, illustrating one embodiment of the present invention. Cable structure
10
comprises one or more cables or transmission lines
12
terminating in a connector
14
. In the embodiment illustrated in
FIG. 1
, four individual cables
12
a
,
12
b
,
12
c
,
12
d
terminate in the connector
14
. A single cable could be utilized in the invention, or a greater number of transmission lines than those shown in
FIG. 1
may also be utilized in accordance with the principles of the present invention.
The individual cables
12
could be of any suitable form. In the figures each of the cables
12
is a coaxial cable and includes a center conductor
16
and an outer conductor
18
. Generally, the center conductor is the signal conductor of the cable and the outer conductor is the ground conductor or drain conductor. Suitable center conductors for the invention are multi-stranded copper wires or solid copper wires. The outer conductor could be a metal braid or other suitable structure. Each of the center conductors
16
are separately insulated by insulation
20
, which may be extrude onto the conductors. The outer conductor
18
is then positioned over the insulation layer
20
. A jacket
22
of insulative material covers the cable and may be extruded over the conductor
18
. Suitable insulative materials, such as insulative thermoplastics may be used for layers
20
,
22
. It will be understood by a person of ordinary skill in the art that the type of transmission line or cable used in the invention could take any suitable form and is not limited to that shown in the FIGS.
Referring to
FIG. 2
, the connector
14
comprises a connector housing
24
formed of a suitable plastic material, a portion of which may be molded around the other components of the connector. One suitable material for molding a portion of or the entire connector housing
24
is a liquid crystal polymer such as the VECTRAâ„¢ polymer available from Celanese. In one suitable manufacturing process for forming the connector housing, a portion or piece of the housing is pre-formed and another portion of the housing is molded around the pre-formed portion and the other components of the connector. For example, a portion or piece
26
of the housing
24
may be pre-formed and configured to contain electrical contacts
28
into which the conductors of the transmission lines terminate (see FIG.
1
). The housing will contain a plurality of such contacts which will generally be positioned proximate a front end
30
of the housing, while the conductors
16
,
18
feed into the housing at the rear end
32
. A rear portion
34
of the housing, which surrounds sections of the cables
12
and part of the front portion
26
of the housing, might be molded over the pre-formed portion
26
to form the complete connector housing
24
. Housing portion
26
houses the plurality of contacts (see
FIGS. 1 and 5
) and defines the positions of the contacts in the connector so that the connector may properly engage a socket in an electrical device or backplane. The rear portion
34
of the housing surrounds sections of the cables
12
to ensure that the cables are secured to the connector
14
and that the various conductors of the cables are properly positioned for engaging the respective contacts
28
. The molded portion
34
of the housing provides strain relief for the cables
12
and prevents them from being pulled from the connector. Therefore, portion
34
of the connector housing is often referred to as the strain relief portion of the connector. The housing
14
is configured such that openings
46
are formed in the front end
30
so that the contacts
28
may engage the respective contacts of an electronic device when the cable structure is coupled to a device. For example, the cable structure may be plugged into a socket wherein the contacts are pins which fit into the openings
46
and are grasped by the contacts
28
. The contacts
28
are configured for engaging contacts of a device when the cable structure is coupled to a device. To that end, the contacts may be any suitable form to achieve that result. In
FIG. 5
, the contacts are shown with spring fingers
29
which are configured to grasp a contact pin (not shown). Because
FIG. 5
is shown cut away, only one finger
29
of an opposing pair is shown. The connector housing
24
may take numerous forms and the housing shape shown in the FIGS. is only one embodiment of a suitable housing. As will be understood by a person of ordinary skill in the art, the housing shape and contacts will depend upon the ultimate end application of the cable structure and the device to which it must connect.
Referring the
FIGS. 1 and 5
, the cable structure
10
may further comprise a metal shield
38
which overlies one face
43
of the connector housing
24
. The shield
38
is electrically coupled to a ground conductor
18
and is therefore grounded for reducing interference and cross-talk in the cable structure, according to well-known principles. In one embodiment of the invention, the shield is formed of a phosphor bronze metal. Referring to
FIG. 5
, the shield
38
includes a dimple or detent
40
which extends through an appropriately formed opening
41
in the housing to couple to an appropriate contact
28
. The shield dimple
40
may then be welded (e.g. resistance welded) to the appropriate contact
28
. The shield will generally extend over a significant portion of the face
43
of the housing for providing sufficient shielding from interference and cross talk. In
FIG. 5
, dimples
40
are shown for two adjacent contacts for the purpose of illustration. The forwardmost contact
28
a
in the drawing, as discussed below, is coupled to a signal or center conductor
16
and thus will be defined as a signal contact. As noted above, the shield is grounded, and thus would not actually be coupled to a signal contact
28
a
. However, for the purposes of illustration only, the cutaway of the dimple
40
and housing opening
41
are shown with contact
28
a
, as well as a ground contact
28
b
, even though it will only be used to couple shield
38
to the ground contact
28
b.
Within the cable structure
10
, the various contacts
28
will either be a signal contact or a ground contact. That is, the contact
28
will either be connected to the center conductor
16
carrying the data signal or the ground conductor
18
which is grounded. In forming the cable structure
10
, particularly when forming the connector
14
, various conductors
16
,
18
are coupled to the appropriate contacts
28
, as shown in FIG.
1
. Next, the rear portion
34
of the housing is added, as shown in
FIG. 2
, such as by molding the housing portion
34
over sections of the cables
12
, over part of the housing portion
26
, and over parts of the contacts
28
that are not already covered by housing piece or portion
26
. The molded housing portion
34
may not completely cover portions
26
, and openings
35
may remain, providing exposure of the contacts
28
through the housing for access, if necessary. When coupling the conductors to the appropriate contacts, different embodiments of the connector might be utilized. In one embodiment, the center conductor
16
is coupled to an appropriate contact
28
a
(see FIG.
5
). Center conductor
16
may either be welded to the contact
28
a
or might be physically gripped by the contact due to the configuration of the contact. For example, as may be seen in
FIGS. 1 and 5
, opposing finger sections
50
of the contact might be configured to physically grip the center conductor
16
. Alternatively, the center conductor
16
might be welded to the contact
28
a
(not shown). However, a combination of both physical gripping and welding might be utilized to secure the center conductor
16
to the contact. In the embodiment of the invention illustrated in the drawings, coupling the center conductor
16
to a contact
28
a
will define that contact as a signal contact.
Connector
14
also includes ground contacts which are electrically grounded. Conductor
18
is grounded and is coupled to an appropriate contact for defining a ground contact. For example, contact
28
b
, shown in
FIG. 5
, might be designated a ground contact. In one embodiment of the invention, the conductor
18
may be electrically coupled (such as by welding) to a jumper wire
54
, which is then jumped to the contact
28
b
and welded or soldered thereto forming the ground contact
28
b
. To ground shield
38
, the dimple
40
is formed in the shield and is resistance welded to contact
28
b
as illustrated in FIG.
5
. In such an embodiment, the cable
12
grounds the contact
28
b
which then, in turn, grounds the shield
38
. Alternatively, the conductor
18
might be soldered directly to the shield
38
, as shown by solder bead
19
in FIG.
5
. The dimple
40
is then resistance welded to the contact
28
b
. In such an embodiment, the shield
38
is directly grounded by the ground conductor
18
and the contact
28
b
is then indirectly grounded by its contact with shield
38
. In either case, both the shield and contact
28
b
are grounded. It will also be readily understood to a person of ordinary skill in the art, that the shield might be coupled to the contacts and/or to the ground conductor in other suitable ways.
Referring to
FIG. 1
, the shield includes tangs
55
which couple to the housing portion
34
. The tangs include apertures
56
through which molten plastic may flow when housing portion
34
is molded around the cables
12
and part of housing portion
26
. In that way, the shield
38
is secured to connector
14
.
As noted above, the formation of connector
14
on the end of the cable structure, and particularly, the molding of housing portion
34
, exposes the ends of the individual cables
12
to significant heat and pressure associated with the molding process. This degrades the overall integrity of the cable structure by deforming the individual cables
12
and making the entire structure less robust and more subject to failure. In accordance with one aspect of the present invention, a protective clamp covers sections of the cables which are coupled to the connector housing. As shown in
FIG. 1
, the protective clamp is positioned or interposed between part of the connector housing portion
34
and sections of the cables which are surrounded by the connector housing portion to provide protection to the cables when the housing portion
34
is formed thereon. Referring to
FIG. 2
, the contacts
28
are positioned in housing portion
26
and the housing portion
26
houses and surrounds the contacts. In the embodiment illustrated in the figures, the protective clamp
60
is shown positioned rearwardly of the contacts and housing portion
26
and rearwardly of the termination end of the individual cables
12
. The protective clamp
60
is formed of a material sufficiently rigid to offer mechanical protection to sections of the cables which interface with the connector housing portion
34
, specifically where the connector housing portion is molded around certain sections of the termination ends of the cables. One suitable protective clamp is a metal clamp formed out of a beryllium-copper alloy having a thickness of approximately
3
-
5
mils. Referring to
FIG. 1
, one embodiment of the protective clamp
60
is formed as a clamshell clamp having an upper part or portion
60
a
and a lower part or portion
60
b
which is similarly formed. The clamp parts
60
a
,
60
b
come together in generally a clamshell arrangement as illustrated in
FIG. 1
to protect certain sections of cable
12
. The clamp covers sections of cables
12
at the position where the cables exit from the connector housing
24
, and particularly from housing portion
34
. The clamp parts
60
a
,
60
b
are appropriately configured to cover and protect sections of the cables. Each clamp part includes side tabs
62
and arcuate portions
63
extending between the tabs
62
. In the embodiments shown, the cables have generally circular cross-sections and the arcuate portions
63
are appropriately formed to match the radius of the circular cable cross-sections for a tight fit around the cables. The side tabs
62
are similarly formed in the opposing clamp parts. In each of those tabs
62
, an aperture
64
is formed, and the apertures are aligned when the clamp parts
60
a
,
60
b
are together. When the housing portion
34
is molded onto the cable ends and around the protective clamp
60
, molten plastic flows through the apertures
64
to thereby couple the clamp to housing portion
34
, lock the clamp into position, and secure the clamp parts together around the protected portion of the cable. The clamp might be formed of two separate parts or may be formed as a single structure with halves that are hingedly attached.
Clamp
60
may be suitably dimensioned and appropriately formed to cover each of the sections of the cables of the cable structure
10
. As illustrated in the drawings, a four cable clamp is utilized. The clamp may be dimensioned in length to protect certain sections of the cable during formation of the connector
14
. As illustrated in
FIGS. 2 and 3
, an open window
70
is formed in housing portion
34
between the clamp
60
and the individual housing portion
26
. The open window
70
in portion
34
, exposes cable sections
72
and thereby further minimizes damage to the ends of the cable during formation of the connector housing
24
. The exposed sections
72
of the cables are not generally subjected to the heat and pressure associated with the molding of portion
34
around the cables. Therefore, protective clamp
60
, is shown with a length L sufficient to protect the sections of the cables
12
which are coupled to the housing portion
34
when it is molded therearound. Referring to
FIG. 3
, sections of the clamp
60
may be seen beneath housing portion
34
to protect the cable sections covered by housing portion
34
.
Alternatively, the connector housing
24
might be formed without an open window, thus exposing significantly larger sections of the cable ends to the heat and pressure of the molding process. In such an embodiment, a clamp
74
might be configured and dimensioned as illustrated in
FIG. 4
for further protecting cable sections covered by housing portion
34
. The inventors have found that the protective clamp in combination with the cable structure of the invention improves the overall integrity and performance of the cable structure
10
.
In accordance with another aspect of the present invention, as illustrated in
FIGS. 2 and 3
, the open window
70
might be utilized in combination with the protective clamp
60
in order to further improve the integrity and robustness of the cable structure
10
and the connector
14
. The inventors have further found that the combination of the protective clamp
60
and the window
70
also enhances the integrity of the cable structure and its performance.
In accordance with another aspect of the present invention, as illustrated in
FIG. 6
, connector
14
comprises a latch tab or comb
80
located on either side of the connector
14
. As illustrated in
FIG. 6
, cable structure
10
and connector
14
are formed to be generally thin. For example, one suitable thickness T for the connector
14
is 2 millimeters. In use, the thin connectors
14
may be stacked on top of each other or side by side as illustrated in FIG.
6
. In that way, they can be connected in very high densities to a device, such as the socket
82
. Socket
82
may be coupled to other electronic devices and network components, as appropriate, such as to a backplane for a network. Socket
82
includes a plurality of pins (not shown) which extend into the openings
46
formed in the front end
30
of the connector housing
24
to facilitate electrical connection between the socket device
82
and the cable structures
10
. The connectors illustrated in the figures are suitable for such high density connections.
Once plugged into or otherwise connected to the device
82
in the high density format as illustrated in
FIG. 6
, a latch structure
84
engages one or more latch tabs or combs
80
of the connectors to lock the connectors
14
into the socket
82
. The tabs or combs
80
give the connector structure greater rigidity. In one embodiment of the invention, each connector
14
may include opposing latch tabs, and the latch tabs
80
may be separate pieces which engage appropriately formed notches
86
in the connector housing. In such a case, each connector would be engaged by a latch structure
84
to hold the connector in the socket. Alternatively, as illustrated in
FIG. 6
, the latch tabs
80
might be formed as elongated structures or combs so that a single latch tab is coupled to multiple stacked connectors
14
. In that way, the latch structure
84
only has to engage a portion of the tab
80
, as illustrated, to lock all of the connectors into the socket. Furthermore, with longer single latch tabs
80
, the various connectors are further coupled together into a more rigid structure. The latch structure
84
cooperates with teeth
87
to secure the connectors
14
in the socket
82
. Handles
88
facilitate manipulation of the latch structure
84
to engage the latch tabs
80
. The latch structure
84
is appropriately configured to engage a section of latch tab
80
and thereby latch or lock the connectors into socket
82
. As illustrated in
FIGS. 2 and 6
, the connector housing, and particularly portion
34
of the housing, may be formed with appropriate notches
89
and alignment pins
90
so that the alignment pins of the connector engage the notches of an adjacent connector when the connectors are stacked in a high density fashion such as within a socket as illustrated in FIG.
6
. In that way, all the connectors are properly aligned so that the contacts with those connectors are able to interface properly with the contacts of the socket
82
. In further reference to FIG.
6
and the embodiment illustrated therein, the connector housing
24
is appropriately formed for engaging slots
92
formed in the socket
82
.
The drawing of
FIG. 6
illustrates latch tabs or combs
80
which have generally cylindrical outer ends that are engaged by the latch structures
84
. It should be understood that the tabs may take other shapes and that the latch structures may also be modified to take a different appropriate shape for engaging the latch tabs.
While the present invention has been illustrated by the description of the embodiments thereof, and while the embodiments have been described in considerable detail, it is not the intention of the applicant to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details representative apparatus and method, and illustrative examples shown and described. Accordingly, departures may be made from such details without departure from the spirit or scope of applicant's general inventive concept.
Claims
- 1. A cable structure for data signal transmission comprising:a connector housing having a front end and a rear end; a plurality of electrical contacts positioned within the housing proximate the front end, the contacts configured for engaging electrical contacts of a device when the cable structure is coupled to the device; a plurality of cables, including respective electrical conductors, terminating in the connector housing, the conductors being electrically coupled to the contacts; the connector housing including a housing portion which is molded around sections of the cables to physically couple the connector housing to the sections of the cables rearwardly of the contacts for securing the cables with the connector housing; a protective clamp formed of metal and individually overlying the sections of the cables around which the housing portion is molded, the clamp being electrically insulated from the conductors and electrical contacts and positioned between the connector housing portion which is molded over the cable sections and the cable sections and providing mechanical protection for the cable sections to reduce damage thereto associated with the molding process; the protective clamp comprising at least one aperture therethrough, part of the molded housing portion being molded and extending through the aperture to couple the housing and clamp together; whereby the integrity of the cable structure is enhanced.
- 2. The cable structure of claim 1 further comprising a metal shield positioned on a face of the housing.
- 3. The cable structure of claim 1 further comprising an open window section of the housing positioned between the contacts and the protective clamp, the open window section exposing a portion of the cable coupled to the housing.
- 4. The cable structure of claim 1 wherein at least one of the cables includes a signal conductor and a ground conductor, the signal conductor connected to a contact and the ground conductor connected to a different contact, a metal shield positioned on one side of the housing and electrically coupled to the grounded contact.
- 5. The cable structure of claim 4 wherein said metal shield includes a dimpled portion engaging the grounded contact to provide the electrical coupling thereto.
- 6. The cable structure of claim 1 wherein at least one of the cables includes a signal conductor and a ground conductor, the signal conductor connected to a contact, a metal shield positioned on one side of the housing and electrically connected to said ground conductor, the metal shield electrically coupled to a different contact.
- 7. The cable structure of claim 1 further comprising a latch tab coupled to the connector housing, the latch tab configured for being engaged by a latch structure when the cable structure is coupled to a device for securing the cable structure with the device.
- 8. A cable structure for data signal transmission comprising:a connector housing having a front end and a rear end; a plurality of electrical contacts positioned within the housing proximate the front end, the contacts configured for engaging electrical contacts of a device when the cable structure is coupled to the device; a plurality of cables, including respective electrical conductors, terminating in the connector housing, the conductors being electrically coupled to the contacts; the connector housing including a housing portion which is molded around sections of the cables to physically couple the connector housing to the sections of the cables rearwardly of the contacts for securing the cables with the connector housing; a protective clamp formed of metal and individually overlying the sections of the cable around which the housing portion is molded, the clamp being electrically insulated from the conductors and electrical contacts and positioned between the connector housing portion which is molded over the cable sections and the cable sections and providing mechanical protection for the cable sections to reduce damage thereto associated with the molding process; an open window section formed in the molded housing portion and positioned between the contacts and the protective clamp, the open window section exposing portions of the cable sections which are coupled to the housing during the molding of the housing portion to reduce damage to the cable sections; whereby the integrity of the cable structure is enhanced.
- 9. The cable structure of claim 8 further comprising a metal shield positioned on a face of the housing.
- 10. The cable structure of claim 8 wherein at least one of the cables includes a signal conductor and a ground conductor, the signal conductor connected to a contact and the ground conductor connected to a different contact, a metal shield positioned on a face of the housing and electrically coupled to the grounded contact.
- 11. The cable structure of claim 8 wherein at least one of the cables includes a signal conductor and a ground conductor, the signal conductor connected to a contact, a metal shield positioned on a face of the housing and electrically connected to said ground conductor, the metal shield electrically coupled to a different contact.
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