In the annexed drawings, which are not necessarily to scale:
A cable support has a saddle, and a hinged part that can be engaged with a slot in the cable support to close an opening for placing cables into the saddle. The saddle has a curved inner surface, bulging at middle of the surface and curving away toward the longitudinal edges. The hinged part has a resilient finger tab that releasably fits into slot in the support to close the opening. An insert may be placed in a cable-receiving area of the support to divide the area into plural cable-receiving pockets. The insert may include hooks that engage a guide rail of the cable support. In addition, inserts may be placed between cable supports, either alone or with a strap around the insert to aid in retaining cables. Whether in or in between the cable supports, the inserts divide up and spread out the cables in a bundle or group of cables. This may advantageously reduce alien crosstalk between the cables. In addition, spreading out the cables allows more space for air to flow around the cables, increasing the heat dissipation from the cables. Further steps may be taken to reduce or eliminate alien crosstalk between individual of the cables. Such steps include moving cables to different pockets defined by the inserts, rotating inserts to change relative orientation of cables, and adding additional inserts. The cable supports and the inserts may be used with high performance communication cable, such as installations of Category 6, Category 6A, Category 7, or higher Category cable. Further, the heat dissipation characteristics of the inserts provide advantages of installations involving power transmission along cables, such as power over Ethernet installations.
Referring initially to
The curved inner surface 16 of the saddle 12 provides a lower boundary to a cable-receiving area 22 of the cable support 10. Cables 23 are placed in the cable-receiving area 22, and rest on the saddle 12. As described in greater detail below, the cable support 10 includes parts for selectively opening and closing access to the cable-receiving area 22. Access to the area 22 can be provided to introduce cables in the area 22. Access can then be closed off to secure cables within the cable-receiving area 22.
The saddle 12 has three ribs 24 on its outer surface 26. The ribs 24 run in a circumferential direction, and are separated in a longitudinal (axial) direction along the saddle outer surface 26. The ribs 24 provide additional strength to the saddle 12. The illustrated embodiment has three ribs 24, but it will be appreciated that alternatively a different number of ribs may used.
The backbone 14 is used for mounting the cable support to various structures. The backbone 14 also may provide support for the other parts of the cable support 10. An upper backbone part 30 has upper holes 32, 34, and 36 for receiving various types of fasteners. For example, the upper holes 32-36 can include a rivet hole, a nail or screw hole to allow a nail or screw to pass through, and a threaded hole for receiving a threaded fastener such as a bolt. Threads for a threaded hole may be supplied by a threaded insert in the upper backbone part 30.
A lower backbone part 40 has a lower hole 42. The upper holes 32-36 and the lower hole 42 may be used to mount the cable support 10 to any of a variety or structures in any of a variety of orientations, as is described further below. In addition, the backbone parts 30 and 40 may be configured allow multiple of the cable supports 10 to be directly mechanically coupled together in any of a variety of orientations. As is described in greater detail below, cable supports 10 may be joined back to back, and may be joined in a tree configuration, with the upper backbone part 30 of one cable support 10 secured to the lower backbone part 40 of another cable support 10.
In the embodiment shown in
The holes 32 and 42 may be configured such that the holes 32 and 42 are aligned when the upper backbone part 30 is fully inserted into the lower backbone part 40. A threaded fastener, such as a bolt, may be threaded into a threaded insert 56 in the upper backbone part 30 to secure the cable supports 10 and 10′ together.
It will be appreciated that many alternatives are possible for the above-described engagement of the backbone parts 30 and 40 of different cable supports 10 and 10′. The male and female functions of the parts 30 and 40 may be swapped. The protrusions 48 and 50 and the grooves 44 and 46 may be swapped between the parts 30 and 40. The protrusions 48 and 50 and the grooves 44 and 46 also may be configured differently. Further alternative engagement mechanisms are described below with regard to other embodiments.
In the embodiment illustrated in
The cable support 10 has a hinge 58 at a distal end 60 of the saddle 12. The hinge 58 is a joint that allows hinged part 62 to pivot relative to saddle 12. The hinge 58 is an integral hinge that is a feature of the material of the cable support 10, in contrast to involving separate mechanically engaged parts. The hinge 58 may be a weakened portion of material, weaker than the adjacent material of the saddle 12 and the hinged part 62. Since the hinge 58 is weaker than the adjacent material, bending preferentially occurs at the hinge 58. The hinge 58 may be a thinner portion of material, thinner than the adjacent material of the saddle 12 and the hinged part 62. Other ways of weakening the material are also possible, such as by cutting a slot or notches in the material. In addition, it will be appreciated that the hinge 58 alternatively may include two or more separate parts that are mechanically coupled together to allow relative rotation or pivoting.
The hinged part 62 includes a stem 64 that is linked to the hinge 58 at one end, and has a resilient finger tab 66 at an opposite free end. The stem 64 may be biased to stick straight up substantially parallel to the backbone 14 when no force is applied to the move the hinged part 62 about the hinge 58. This leaves an opening 67 between the stem 64 and the backbone 14 for inserting cables into the cable-receiving area 22.
The tab 66 engages a tab-receiving slot 68 in a housing 70 that is coupled to the saddle 12 and the backbone 14. The tab 66 has an upper tab portion 72 and a lower tab portion 74 that are linked at a nose 76. The tab portions 72 and 74 meet at the nose 76, and are angled away from each other when no force is applied to them. The tab portions 72 and 74 may be resiliently brought together by application of force, such as by a user squeezing together with his or her fingers. The nose 76 thus acts as a hinge linking the tab portions 72 and 74. The nose 76 may be a thinner or otherwise weaker than the material of the tab portions 72 and 74.
The upper tab portion 72 has a wedge 80 on its top surface. The narrow end of the wedge 80 is toward the nose 76, with the wedge 80 becoming thicker as it is further from the nose 76. The tab portions 72 and 74 may be squeezed together to insert the tab 66 into the tab-receiving slot 68. Insertion of the tab 66 into the slot 68 closes the opening 67 in the cable-receiving portion of the cable support 10. When the tab portions 72 and 74 are released they resiliently expand to fill the slot 68. The thick end of the wedge 80 facilitates maintaining the tab 66 within the slot 68. With the opening 67 closed off, cables are secured within the cable-receiving area 22 of the support 10. Optionally, a second wedge may be added on the lower tab portion 74 to provide improved retention of the finger tab 66 in the slot 68.
To release the resilient finger tab 66, the tab portions 72 and 74 are squeezed together by a user pressing them together at their free ends. This reduces the thickness of the tab 66 enough to allow the wedge 80 to pass through the slot 68. The user can then grip the tab portions 72 and 74 and pull the tab 66 out of the slot 68. It will be appreciated that the squeezing and the gripping and pulling described above may be essentially a single fluid movement executed by a user. Releasing the finger tab 66 allows removal of cables and/or insertion of more cables.
The stem 64 has a curved inner stem surface 82 that faces the cable-receiving area 22. The inner stem surface 82 may have substantially the same curvature as the saddle inner surface 16. The curved inner stem surface 82 helps prevent unacceptable bends in cables within the cable-receiving area 22.
The housing 70 is hollow, although it may have internal supporting structures such as ribs. The housing 70 has an angled top surface 84, an angled bottom surface 86, and a pair of triangular sides 88 and 89. The angled top surface 84 is angled down in the direction away from the backbone 14. The angled bottom surface 86 is angled up in the same direction, away from the backbone 14. The angled surfaces 84 and 86 may be angled at approximately 45-degree angles to the backbone 14, and therefore oriented at a right angle relative to each other. A blunt tip 90 at the intersection of the angled surfaces 84 and 86 avoids sharp corners that could damage cables.
The top angled surface 84 has the tab-receiving slot 68 therein. The bottom angled surface 86 is curved, presenting a curved face toward the cable-receiving area 22. The curvature of the bottom housing surface 86 may be substantially the same as that of the curved saddle surface 16 and the inner stem surface 82. Thus when the cable-receiving area 22 is closed, the cables secured within the area 22 may be surrounded by curved surfaces that prevent undesirable sharp bends in the cables.
The cable support 10 may be made of a suitable molded plastic, for example being produced by injection molding. Parts of the cable support 10 may be inserts made of suitable metal, such as steel, aluminum, copper, or zinc. Examples of such inserts include a threaded insert for the top backbone portion 30, and a strengthening plate for the backbone 14. Such inserts may be placed at suitable locations in a mold for making the molded plastic cable support 10.
Alternatively the cable support 10 may be made of other suitable materials, such as suitable metals. Examples of suitable metals include mild steel, stainless steel, spring steel, copper, aluminum, and zinc. A metal cable support may be made using processes such as stamping, casting, extruding, and machining.
The cable support 10 may be made in any of a variety of sizes. For example, the cable-receiving area 22 may have a diameter of 0.75 inches (1.9 cm), 1.3 inches (3.3 cm), or 2 inches (5.1 cm). It will be appreciated that the cable support 10 may have other sizes, larger or smaller than the above example sizes. Cable supports 10 of different sizes may have backbone portions 30 and 40 of the same sizes, allowing different sizes of cable supports to be coupled together.
It will be appreciated that the cable support 10 may be used for holding items other than cables. A wide variety of tubular and other elongate rigid and flexible items may be placed in and supported by the cable support 10.
In
Turning now to
Drop wires or rods are often used to support various items or utilities from structural components or ceilings. In
Referring now to
The tree coupling and back-to-back coupling may be combined, as illustrated in
What follows now are alternate embodiments cable supports and devices for use therewith. In the description of the alternate embodiments, features common to previously-described embodiments are often mentioned only in passing, or not at all. It will be appreciated that various features from the various embodiments may when suitable be combined in a single device. Also, it will be appreciated that the various ways of combining and mounting cable supports, described above with regard to
Referring now to
A wedge 280 on the upper tab portion 272 is used to engage the slot 268, to prevent the tab 266 from accidentally being dislodged from the slot 268. The wedge 280 has a central opening 292 between a left wedge part 294 and a right wedge part 296. When the tab 266 is inserted into the slot 268, the housing central rib 271 is received in the central wedge opening 292. Optionally, a second wedge, also with a central opening, may be provided on the lower tab portion 274.
The backbone 214 includes an upper backbone part 230 and a lower backbone part 240. The backbone parts 230 and 240 are configured to interfit, in a manner similar to the backbone parts 30 and 40 of the cable support 10 (
Unlike the cable support 10 (
With reference now in addition to
In the illustrated embodiment the insert 320 divides the cable-receiving area 222 into five pockets 322, but it will be appreciated that the insert may be configured to divide the area 222 into a greater or lesser number of pockets. Different inserts forming different numbers of pockets may be configured for insertion into the same cable support, to allow a user to choose how many pockets 322 the cable-receiving area 222 is divided into. In addition, it will be appreciated that different sizes of the cable support 210 may have different corresponding inserts 320 for dividing different sizes of cable-receiving areas 222 into different numbers of the pockets 322.
The insert 320 includes a pair of separate plastic hollow halves 324 and 326. The insert halves 324 and 326 are inserted from opposite ends of the cable-receiving area 222, and snap together inside the cable-receiving area 222 to form the insert 320. The insert half 324 has three protruding fingers 330 that are inserted into the insert half 326 as the halves 324 and 326 are brought together. The fingers 330 have wedge tabs 332 at their ends. The wedge tabs 332 engage corresponding holes 336 in the insert half 326. The wedge shape of the tabs 332 causes the fingers 330 to be pushed radially inward as they progress into the insert half 326. When the ends of the fingers 330 reach the holes 336 the tabs 332 spring outward, engaging the holes 336. This outward movement of the tabs 332 may be accompanied by an audible click that informs the user that the insert halves 324 and 326 have been properly coupled together. The wedge shape of the wedge tabs 332 provides a locking function, preventing the insert halves 324 from being separated from one another by a simple axial pulling. In order to separate the insert halves 324 and 326, the wedge tabs 332 may be pressed radially inward, to disengage them from the holes 336. The inward pressing of the wedge tabs 332 may be accomplished using fingers, or by use of a screwdriver or other tool. After the wedge tabs 332 have been disengaged from the holes 336, the insert halves 324 and 326 may be pulled apart.
The insert halves 324 and 326 have keyed shapes that prevent rotation of one of the insert halves 324 and 326 relative to the other. The insert half 326 has a series of protruding ridges 340 that correspond to the shape of portions of a hollow 342 of the insert half 324. The shape of the ridges 340 also corresponds to portions of the cross-sectional shape of the insert half 326, with the ridges 340 being thinner continuations of portions of the body of the insert half 326. The ridges 340 are curved, with radial inward central portions and ends that are farther from a central axis of insert half 326. When the insert halves 324 and 326 are coupled together the ridges 340 are inside the hollow 342. The ridges 340 engage corresponding parts of the body of the insert half 324, and prevent relative rotation between the insert halves 324 and 326.
External surfaces 344 and 346 of the insert halves 324 and 326 may be symmetrical with one another, and may be continuous, without exposed edges or other discontinuities, when the halves 324 and 326 are joined together. The smooth transition between the external surfaces 344 and 346 aids in preventing damage to cables that may come in contact with the insert 320.
Since the external surfaces 344 and 346 are continuous, and may be identical, the external configuration of the insert 320 will now be described without regard to the separate insert halves 324 and 326. The insert 320 has five legs 350 emanating from an axially central insert body 352. The legs 350 provide the division between the various cable-receiving pockets 322 of the cable support 210. The central insert body 352 has rounded surfaces 354, not presenting any flat surfaces or sharp edges to cables that may contact the central body 352. The helps prevent damage to cables that rest on or may be pulled across the central body 352.
The insert legs 350 also have many rounded surfaces in areas where cables may rest and/or be pulled across. The legs 350 have respective narrow necks 356 where the legs 350 merge into the central body 352. The necks 356 may have rounded surfaces 358 that merge seamlessly and continuously into the rounded surfaces 354 of the central body 352.
The legs 350 spread out, becoming wider in an axial (longitudinal) direction as one travels further in a radial direction from the central body 352. The legs 350 have rounded edges 360 and 362 facing in the opposite longitudinal directions, the directions along which cables enter and leave the pockets 322. The legs 350 also have flat side surfaces 364 and 366 that transition smoothly to the rounded edges 360 and 362.
At distal ends 368, farthest from the central body 352, each of the legs 352 has a pair of hooks 370 and 372, with a curved surface 374 between the hooks 370 and 372. When the insert 320 is installed in the cable support 210 the curved surfaces 374 are against the curved saddle surfaces 216. The curved surfaces 374 may have substantially the same shape as the curved saddle surface 216, enabling a close fit between the curved insert surface 374 and the curved saddle surface 216. There may be a gap of at most 0.01 inches (0.254 mm) between the curved insert surface 374 and the curved saddle surface 216. The gap may be 0.005 inches (0.127 mm) or less. The close fit between the insert surface 374 and the saddle surface 216 helps in keeping cables from getting caught or pinched between the legs 352 and the saddle 212.
The hooks 370 and 372 fit around and engage the insert guide rails 310 and 312 on the cable support 210. The hooks 370 and 372 aid in keeping the insert 320 properly positioned on the cable support 210, within the cable-receiving area 222. The hooks 370 and 372 are curved protrusions, having a curvature about the same as that of the insert guide rails 310 and 312. The hooks 370 and 372 of each of the legs 352 protrude toward each other, in directions substantially perpendicular to the housing side walls 288 and 289.
The insert guide rails 310 and 312 do not extend a full 360 degrees around the cable support 210. The insert guide rails 310 and 312 do not extend on the stem 264, nor could they, since the stem 264 needs to be movable to close and open the opening 267, after installation of the insert 320. However, the hooks 370 and 372 on some of the legs 352 will always be in engagement with the insert guide rails 310 and 312 when the insert 320 is installed in the cable support 210.
The bendable tab 316 may be used to prevent rotation of the insert 320 in at least one direction, after the insert 320 is installed on the cable support 210. The bendable tab 316 is biased toward being out of cable-receiving area 322. While the tab 316 is outside of the cable-receiving area 322, the insert 320 is free to rotate within the cable-receiving area 322. When the bendable tab 316 is pushed downward, such as by being pushed down by the finger of a user, part of the bendable tab 316 enters the cable-receiving area 322. The bendable tab 316 in the cable-receiving area 322 limits rotation of the insert 320 within the cable-receiving area 322. As the insert 320 rotates in the direction indicated by the arrow 376 in
The cable support 210 may be made of molded plastic or of metals such as those described above with regard to the cable support 10. The cable support 210 may have any of a variety of sizes, for example having producing cable-receiving areas having diameters of 3 inches (7.6 cm), 4 inches (10.2 cm), or 6 inches (15.2 cm).
Turning now to
As shown, the cable run 380 is supported by six cable supports 210 at locations 391-396. In supporting a run of cables 380, alien crosstalk between individual of the cables 380 may be less of a concern in the middle of the cable run, away from the end locations 382 and 384. For example alien crosstalk may be less of a concern more than 20 meters from one of the end locations 382 and 384. Thus in the illustrated installation 378 no inserts 320 are used in the central locations 393 and 394. In the locations 393 and 394 only the cable supports 210 are used to support the cable run 380.
In contrast, inserts 320 are used in conjunction with cable supports 210 at the locations near the ends 382 and 384 of the cable run 380. In the illustrated embodiment these are locations 391, 392, 395, and 396. Only two supports are shown in each of the near-end regions near the cable end locations 382 and 384. However this is for illustration purposes only, and it will be appreciated that in actual practice there may be many more cable supports used to support such a length of a cable run.
Installation is simple for the locations 393 and 394 that do not use the inserts 320. At these locations the cables 380 are inserted into the cable-receiving area 322 through the opening 267 (
In installing the cables 380 into the inserts 320 and the cable supports 210, first the insert 320 is mounted into the cable support 210. Then some of the cables 380 are inserted through the opening 267 and into the first cable-receiving pocket 322. The insert 320 is then rotated in the direction 398, with more of the cables 380 inserted in one or more other of the cable-receiving pockets 322. The insert 320 can be rotated further in the direction 398 after insertion of all of the cables 380. The bendable tab 316 is pushed down into cable-receiving area 222, and the insert 320 and the cable bundle 380 are release. This causes some back-rotation of the insert 320, in a direction 399 that is opposite the direction 398, which results in pressure against the bendable tab 316, pinning the bendable tab 316 against blunt tip 290 of the housing 270. This locks the bendable tab 316 in place within the cable-receiving area 322, preventing further back-rotation of the insert 320. Finally the finger tab 266 is inserted into the slot 268, closing the opening 267 of the cable support 210.
The above procedure may be repeated for the other locations that utilize the inserts 320. The cables 380 may be initially randomly assigned to the pockets 322, being placed by the user without regard to which of the cables 380 are placed together, and without regard to whether the same cables are placed together in different of the cable supports 210. There is an additional variable element in that the user may be instructed to apply different amounts of rotation to the inserts 320 at different locations, perhaps by providing a variable amount of twist to the insert 320 after all of the cable 380 have been loaded.
Random assignment of the cables 380 to the pockets 322, and variable amounts of rotation of the inserts 320, may be sufficient to avoid cross talk problems between the cables 380. The inserts 310 may reduce alien crosstalk by any of a variety of mechanisms. The inserts 320 separate the cables 380, which tends to reduce alien crosstalk. Also, the presence of the inserts 320 reduces the number of cables 380 that the cable support 210 can accept, in comparison with a cable support 210 without an insert. Further, the inserts 320 cause the cables 380 to run along different paths with different lengths, thus varying the lengths of individual cables.
After initial installation, varying the placement of the cables 380 and the twisting of the inserts 320 without conscious selection, the performance of the cable run 380 may be tested, and if necessary improved. Performance can be tested by use of a suitable tester such as Fluke DTX-1800 CABLEANALYZER tester, available from Fluke Networks Corporation, of Everett, Wash., USA. Such a tester analyzes the alien crosstalk between twisted wire pairs in different cables, and is able to identify individual cables or pairs of cables that are encountering alien crosstalk problems. This may be useful in situations where individual cables are tagged or otherwise easily identifiable.
If a alien crosstalk problem is identified in testing, any of a variety of remedial actions may be used to try to ameliorate the alien crosstalk problem. One method is to twist one or more of the inserts 320. The twisting may be in the original twist direction 398. The bendable tab 316 may require reengagement into the cable-receiving area 322 after the twisting, in order to keep the insert 320 from back rotating.
Alternatively, one or more of the inserts 320 may be rotated in the direction 399. This may be done by actively turning the insert 320 or by allowing pent-up forces on the cables 380 to back-rotate the insert 320 in the direction 398. In either case the bendable tab 316 may need to be retracted before rotation in the direction 399 is possible.
Another alternative may involve shifting one or more cables 380 between the pockets 322. For example, if one of the cables 380 is encountering a alien crosstalk problem with another of the cables 380 in the same cable-receiving pocket 322, the cable encountering the problem may be shifted to another of the pockets 322. This is of course the simplest pocket-shifting that might occur, and it will be appreciated that the principle of ameliorating alien crosstalk by pocket shifting may be extended to a wide variety of more complex situations and pocket-shifting remedies.
A further possible method of handling alien crosstalk problems is to add or change inserts 320. Although the inserts 320 generally may not be needed except for cable supports within a certain distance of ends of the cables, additional inserts 320 may remedy alien crosstalk problems that are uncovered during testing. Inserts 320 may be added at to the cable supports 210 at one or more central locations, such as the locations 393 and 394, by: 1) disengaging the tab 266 from the slot 268; 2) coupling together the insert halves 324 and 326 in the cable-receiving area 322; 3) loading the cables 380 in the cable-receiving pockets 322 while rotating the insert 322, as described above; and 4) reengaging the tab 266 in the slot 268.
Alternatively the inserts 320 may be installed without removing the cables 380 from the cable support 210. The insert halves 324 and 326 may be placed within the cables 380 on opposite sides of the cable support 210, with the cables located between adjacent pairs of the insert legs 350. The insert halves 324 and 326 may then be joined together at the center of the cable-receiving area 222, with the cables 380 already distributed among the cable-receiving pockets 322. If desired, the insert 320 may then be twisted.
In addition to adding inserts 320 where none were previously in use, alien crosstalk may also be eliminated or reduced by replacing one type of insert 320 with another type of insert 320. For example an may be replaced by an insert having a greater number of pockets, or an insert having pockets that are more spatially isolated from one another.
It will be appreciated that the various methods described above may be used individually or in combination to reduce or eliminate instances of alien crosstalk. The same method or methods may be repeated until satisfactory test results are achieved, with alien crosstalk within acceptable limits. If desired, a hierarchy of the methods may be utilized, perhaps first trying easier steps, like twisting one or more of the inserts 320, before progressing to more involved steps like redistributing the cables 380 between the various cable-receiving pockets 322 of one of the inserts 320. A retesting may be performed after each step to see if alien crosstalk problems have been satisfactorily resolved before progressing to the next step.
It will also be appreciated that the methods described above may be applied to situations where multiple of the cable supports 210 are coupled together in tree configurations and/or in back-to-back configurations. Additional methods of reducing alien crosstalk may be applicable to such situations, for example shifting a cable from one cable support to another.
As noted above, the inserts 320 also improve heat dissipation from the cables 380. Heat dissipation becomes more of a concern for specifications that allow power to be transmitted over cables. An example is the IEEE standards on power over Ethernet, which allow up to 30 watts of energy to be transmitted along a cable that is part of a bundle. Since a bundle may contain 30 cables, for example, it will be appreciated that a cable bundle may produce a significant amount of heat, depending of course on the number of cables in the bundle that transmit power.
The inserts 320 may improve the heat dissipation from the cables 380 in a number of ways. The inserts 320 spread the cables 380 apart by dividing them up to run through the cable-receiving pockets 322. This allows more air space around the separated groups of the cables 380, allowing more air flow through the cables 380, and thus increasing heat dissipation from the cables 380 to the surrounding air.
In addition, heat dissipation may be increased by contact between the cables 380 and the insert 320. The legs 350 act as fins in dissipating heat transferred from the cables 380 to the insert 320. For improving heat dissipation from the inserts 320, the inserts 320 may be used in conjunction with supports 210 made out of metal, such as die cast aluminum or zinc. Steel cable supports would also have good heat dissipation, but have poorer characteristics in terms of preventing or reducing alien crosstalk.
The increased heat dissipation from use of the inserts 320 provides a substantial advantage over many other devices for installing cables. Conduits for cables often have poor heat transfer characteristics because little or no air flow occurs within the conduit. Solid-bottom or closed cable trays also restrict air flow around cables, which also makes for poor heat transfer between the cables and the surrounding air. Wire cable trays allow for some air flow, but still have the shortcoming of running all of the cables grouped together. This reduces the cable area available for dissipating heat to the environment, and concentrates the heat-producing cables together in a group.
With reference to
However a device to keep the cables 380 in place may be employed, as shown in
As shown in
The saddle 612 is a partially hollow piece of molded plastic, with a central spine of material running along the center of the saddle 612 from the backbone 614 to the stem 664. The saddle 612 has a corrugated-like structure on either side of this central spine, with hollows 681 alternating with ribs 683. This structure reduces the weight of the cable support 610 and the amount of plastic needed, while still providing good strength.
The cable support 610′ has a saddle 612′ with a similar corrugated-like structure. The saddle 612′ has a generally rectangular shape, in contrast to the semicircular shape of the saddle 612.
Each of the walls 872 has a thin neck portion 880 between a bottom thick portion 882 and distal tabs or fingers 884 at the free end of the wall 872. In the illustrated embodiment each of the walls 872 has four tabs or fingers 884a-884d, although it will be appreciated that the walls 872 may alternatively have a greater or lesser number of the fingers or tabs 884. The tabs 884 are separated from another, allowing the individual tabs 884a-884d to flex about the neck 880, which acts as a hinge.
The tabs 884a-884d have respective ramps 890a-890d on one side of each of the tabs, with the tabs 884a-884d being narrower at the top, furthest away from the curved bottom 874. Down the ramps 890a-890d, toward the neck portion 880, the ramps 890a-890d increasingly protrude into the chambers or pockets on either side of the wall 872. In the illustrated embodiment the outer ramp 890a and 890d face one direction, with the middle ramps 890b and 890c facing the opposite direction. It is advantageous to have the ramps 890 on either side of a chamber or pocket 876 face each at corresponding tabs. Thus in one of the chambers or pockets 876 the middle ramps 890b and 890c on each adjoining wall 872 may protrude inward into that chamber or pocket. In the next chamber or pocket 876 the outer ramps 890a and 890d from each of the adjoining walls 872 may protrude inward into that chamber or pocket.
The ramps 890 are used for retaining cables in the chambers or pockets 876. As the cables are pressed down into the chambers 876 the cables press against the surfaces of the ramps 890 that protrude into those chambers 876. This presses the corresponding tabs 884 outward to allow the cables to pass by them and into the main cable-receiving areas of the chambers or pockets 876. Once the cables pass by the tabs 884 and into the chambers or pockets 876, the tabs 884 resiliently spring back into place. Now the ramps 890 aid in retaining the cables in the chambers or pockets 876, since the cables must get past the thick ends of the ramps or wedges 890 into order to get out of the chambers or pockets 876. The thick ends of the ramps 890 are not sloped to aid in pressing apart the corresponding tabs 884. This acts to lock the cables in place in the chambers or pockets 876.
The insert 870 may be configured to fit into and be secured in a J-hook cable support. In the illustrated embodiment the insert 870 has a pair of flanges 894 and 896 extending out from the curved bottom 874 and from the end walls 898 of the insert 870. The flanges 894 and 896 extend from an opposite major surface of the curved bottom 874 than the major surface from which the walls 872 extend. The flanges 894 and 896 may be configured to extend around opposite edges of a J-hook cable support when the insert 870 is placed in a cable-receiving area defined by a cable-receiving saddle of the cable support. It will be appreciated that the insert 870 may be securable with a cable-receiving area of a cable support by other suitable structures and/or mechanisms.
In addition, the insert or cable separator 870 may also be used outside of cable supports. In a manner similar to that shown in
The insert 870 may be made from a single piece of plastic. The insert 870 may be formed by injection molding or another suitable process.
It will be appreciated that the curved bottom 874 may be replaced by other support structures for linking and supporting the walls 872. Such alternative support structures may have other shapes, and may be part of the same single piece of plastic as the walls 872.
Although the invention has been shown and described with respect to a certain preferred embodiment or embodiments, it is obvious that equivalent alterations and modifications will occur to others skilled in the art upon the reading and understanding of this specification and the annexed drawings. In particular regard to the various functions performed by the above described elements (components, assemblies, devices, compositions, etc.), the terms (including a reference to a “means”) used to describe such elements are intended to correspond, unless otherwise indicated, to any element which performs the specified function of the described element (i.e., that is functionally equivalent), even though not structurally equivalent to the disclosed structure which performs the function in the herein illustrated exemplary embodiment or embodiments of the invention. In addition, while a particular feature of the invention may have been described above with respect to only one or more of several illustrated embodiments, such feature may be combined with one or more other features of the other embodiments, as may be desired and advantageous for any given or particular application.
This application claims priority under 35 USC 119 to U.S. Provisional Application No. 60/853,667, filed Oct. 23, 2006, and to U.S. Provisional Application No. 60/856,998, filed Nov. 6, 2006. Both of the above applications are hereby incorporated by reference in their entireties.
Number | Date | Country | |
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60853667 | Oct 2006 | US | |
60856998 | Nov 2006 | US |