Patent Grant
10991482
This application is a U.S. National Phase of International Patent Application No. PCT/JP2016/005089 filed on Dec. 9, 2016, which claims priority benefit of Japanese Patent Application Numbers JP 2016-025532 filed on Feb. 15, 2016, JP 2016-138461 filed on Jul. 13, 2016, and JP 2016-194601 filed on Sep. 30, 2016 in the Japan Patent Office. Each of the above-referenced applications is hereby incorporated herein by reference in its entirety.
The present technique relates to a cable having a shape-retaining function.
There is known a flexible cable with a shape-retaining function in which a metal wire used in a supporting portion of a desk lamp, a lighting stand or the like is wound in a cable shape. In this sort of cable, the metal wire is formed in a cable shape. Therefore, this sort of cable involves a problem that the cable is expensive, the cable is heavy in weight, and coloring of the cable and the printing on the cable are difficult to carry out, and the cable is also poor in flexibility.
PTL 1 describes a LAN cable, with a shape-retaining function, which includes a cable core and a sheath including a synthetic resin and coating the cable core, and in which a plurality of metal wires for shape memory are disposed in the sheath. The metal wires for shape memory are disposed so as not to be in close contact with the sheath, but so as to be able to be axially displaced.
[PTL 1]
JP 1997-92038A
The construction of PTL 1 involves a problem that since the sheath filled with the synthetic resin is used, the weight is increased. In addition, it is feared that when the cable is bent at a large angle, the buckling is caused. Moreover, there is also known a construction of a light at hand of a personal computer in which a metal wire and a USB (Universal Serial Bus) cable are put in a sheath including a synthetic resin, and an LED (Light Emitting Diode) lamp is connected to one end of the sheath. In this construction, since the USB cable and the metal wire are coated with the sheath, when the cable is held, the hard feeling is offered. In addition, because of a flat shape responding to the shape of a USB connector, it is difficult to form a cable having a circular shape in cross section suitable for being connected to a circular connector.
Moreover, a magnifying glass is put into practical use. In the magnifying glass, a dummy plug including a resin or the like and having the same shape as that of a plug is inserted into a jack of a smartphone, a rod is mounted to the dummy plug, and a screen of the smartphone can be viewed by a lens at a head of the rod in a magnifying scale. In such a magnifying glass, it is feared that the magnifying glass is independent of a signal transmission use application, and the dummy plug including a resin which is different from the original plug is inserted into the jack, thereby causing the deterioration such as the contact failure of the jack portion.
Therefore, it is an object of the present technique to provide a cable which is capable of solving these problems.
The present technique is a cable provided with a line for signal transmission or power source supply, a first metal wire having flexibility and a shape-retaining property, a plurality of yarns extending substantially in the same direction as that of the first metal wire, and a coating material for coating the line, the first metal wire and the plurality of yarns.
According to at least one embodiment, one cable can have both the function for the signal transmission or the power source supply, and the function as a stand. Moreover, the cable can be colored or a pattern can be printed on the cable. It should be noted that the effects described here are not necessarily limited, and any of the effects described in the present technique may be offered. In addition, the content of the present technique is not intended to be interpreted in a limiting sense by exemplified effects in the following description.
Embodiments which will be described below are suitable concrete examples of the present technique, and technically preferable various limitations are added thereto. However, the scope of the present technique is not limited to these embodiments unless there is especially a description given the effect that the present technique is limited.
It should be noted that the description of the present technique will be given in accordance with the following order.
“Use State”
In the case where a program of television broadcasting is received or recorded by using a smartphone, or an image on the Internet is browsed, and so forth, at present, a user views a screen with the smartphone being held by his/her hand. On the other hand, in the home, it is convenient that the user can view the screen with the smartphone being placed on a desk or the like, and a dedicated stand for this situation is attached or marketed. An earphone cable with an antenna is known as an antenna used in the case where the television broadcasting is viewed. However, for the purpose of viewing the television broadcasting with the smartphone being placed on the stand, since the stand itself needs to be carried, this is lacked in convenience.
As depicted in
The earphone cable 1 with the antenna has a plug, for example, a 4-pole plug 2 which is connected to a jack for earphone connection of the smartphone 101, for example, having a television tuner built therein, for example, a 4-pole jack, a coaxial cable 4 connected to the 4-pole plug 2, and a 4-pole jack 5. A detent 3 is integrally formed in the 4-pole plug 2 through resin molding. An earphone cable (not depicted) is connected to the 4-pole jack 5, so that the sound is listened to by using the earphone. It should be noted that instead of using the 4-pole plug and the 4-pole jack, a 3-pole plug and a 3-pole jack may be used.
The detent 3, as depicted in a magnified form in
A description will now be given with respect to electrical connection of the earphone cable 1 with the antenna with reference to
A signal line (L) of an audio L-channel is drawn from the electrode TL through a ferrite bead FB. A signal line (R) of an audio R-channel is drawn from the electrode TR through the ferrite bead FB. The electrode TG is drawn as a ground line (G) for audio through the ferrite bead FB, and is drawn as an antenna signal line (ANT) through a capacitor. Although not illustrated, the antenna signal line is connected to a receiving device (tuner) within the smartphone 101. Moreover, a line for a microphone (MIC) is drawn to the electrode TM through the ferrite bead FB. The ferrite bead FB is connected for the purpose of cutting off the high frequency components. Instead of using the ferrite bead FB, a coil may be used as long as all it takes is that a mechanism for cutting off the high frequency components is provided in addition thereto.
The earphone cable 1 with the antenna has a coaxial cable 4 connected to the 4-pole plug 2. A length of the coaxial cable 4, for example, is 100 mm. A line 12L for audio signal transmission of the L-channel, a line 12R for audio signal transmission of the R-channel, a ground line 12G, and a microphone cable 12M are included in the coaxial cable 4.
The lines of the coaxial cable 4 are connected to respective electrodes protruding to the rear side of the 4-pole plug 2 via a relay portion 13 through the ferrite bead FB having a function of cutting off the high frequency components. The relay portion 13, for example, is formed on a substrate or through the molding. Instead of the ferrite bead FB, a coil may be connected. Moreover, instead of the relay portion 13 and the ferrite bead FB, a ferrite core may be used. The ferrite bead FB is mounted for cutting-off the high frequency components in such a way that the ferrite bead FB has low impedance in the audio frequency band, and has high impedance in a high frequency band, for example, a VHF frequency band or higher. Instead of the ferrite bead FB, a coil may be used as long as all it takes is that a mechanism for cutting off the high frequency components is provided in addition thereto.
The coaxial cable 4 is provided with a shielded wire 14 having a structure of a braided copper wire. The shielded wire 14 of the coaxial cable 4 functions as a monopole antenna. The length of the coaxial cable 4 is set to approximately λ/4 (λ: wavelength of received frequency). Moreover, as will be described later, for the shape-retaining function of the coaxial cable 4, a metal wire 11 is disposed inside the coaxial cable 4. A circular 4-pole jack 5 is connected to the other end of the coaxial cable 4.
An earphone portion 111 has a configuration in which earphones 114L and 114R are connected to a circular 4-pole plug 112 connected to the 4-pole jack 5 through earphone cables 113L and 113R. An earphone cable 113G is a ground line common to the left and right channels. The 4-pole jack 5 and the 4-pole plug 112, for example, are each 3.5 mm in diameter, and can be connected to the 4-pole jack 102 as well of the smartphone 101.
Moreover, the four lines for audio signal transmission are bundled with a coating material. The coating material is a metal foil including aluminum or the like, a resin, a resin mixed with a magnetic material such as ferrite, paper or the like. The lines for the audio signal transmission which are bundled with the coating material are suitably referred to as a signal line 21. When a synthetic resin mixed with powder of ferrite is used as the coating material, an electric wave absorbing portion is interposed between the shielded wire 14 and the signal line 21, and the isolation between the shielded wire 14 and the signal line 21 can be secured. As a result, the characteristics of the shielded wire 14 as the antenna can be made satisfactory.
In the shielded wire 14, an outer insulating coating 23 is further provided on the shielded wire 14 including a braided copper wire provided on an inner insulating coating 22. A metal wire 11 coated with a resin 24, and a cotton yarn 26 are coated together with the signal line 21 with the inner insulating coating 22. The metal wire 11 has such flexibility as to enable a shape to be freely changed, and has such a shape-retaining property that the metal wire 11 functions as the stand of the smartphone 101. The metal wire 11 is a wire rod which, for example, includes a metal such as copper, iron, stainless, or a combination thereof, and has a diameter of 0.5 mm or more. A thickness of the resin 24, for example, is set to 0.25 mm. However, it is not essential that the metal wire 11 is coated with the resin 24. As an example, an annealed copper wire of 1.0 mm is used. The diameter and material quality of the metal wire 11 is suitably set in consideration of a weight of an electronic apparatus supported by the metal wire 11.
In addition to the cotton yarn 26, an insulating yarn such as a yarn of a chemical fiber including aramid, nylon, rayon or the like may be used. The cotton yarn 26 is advantageous in terms of cost, easy to be available, and easy in processing such as cutting. Since the yarns have a form of twisted yarns obtained by twisting a plurality of yarns, at the time of manufacture, as depicted in
In the coaxial cable 4 of the present technique, the yarns like the cotton yarns 26 are disposed along the longitudinal direction of the cable, resulting in that the inside of the coaxial cable 4 is filled with the yarns, thereby enabling the cross section of the coaxial cable 4 to be made substantially a circle shape. Therefore, it becomes easy to connect a circular connector (plug or jack) to the coaxial cable 4. Moreover, there is an advantage that in the case where the coaxial cable 4 is held in the hand, the elasticity that the surface is soft can be offered, and the good feeling can be obtained at the time of the folding operation.
A description will now be given with respect to a modified change of the first embodiment described above with reference to
The detent 7, as depicted in
In the case where the 4-pole plug 2 is molded, the detent 7 is also molded. In order to facilitate understanding,
Moreover, the secondary molding of the double mold is carried out, so that the whole surface except for the jack insertion portion of the 4-pole plug 2 is coated with a material having the flexibility, for example, elastomer. The elastomer is a general term of the materials each having the rubber elasticity. In
The detent 7 has a function as a resin spring or a resin clip due to the elasticity thereof. In the case where the 4-pole plug 2 is connected to the jack (4-pole jack) for earphone connection of the portable apparatus having a flat shape, for example, the smartphone 101, the main body of the smartphone 101 can be clamped between the jack insertion portion and the detent 7. As depicted in
In the case where the 4-pole plug 2 is inserted into the 4-pole jack of the electronic apparatus such as the smartphone, the 4-pole plug 2 (coaxial cable 4) can be prevented from being rotated by the detent 9. In addition, since the clip construction is adopted, similarly to the case of the detent 3, the detent 9 can be applied to the electronic apparatuses having the various thicknesses. Moreover, since the case of the electronic apparatus can be prevented from being damaged due to the elastic portion like the elastic piece 10d, a construction in which the double mode is omitted, and no coating is provided can be adopted.
“Use State”
Similarly to the first embodiment, the metal wire 11 has such flexibility as to be able to be freely folded, and has the shape-retaining property such that the metal wire 11 functions as the stand of the indoor antenna element 31. The metal wire 11 is a wire rod which, for example, includes copper, iron, stainless, or a combination thereof, and has a diameter of 0.5 mm or more. The diameter and material quality of the metal wire 11 are suitably set in consideration of a weight of the indoor antenna element 31 supported thereby.
In addition to the cotton yarn 26, an insulating yarn such as a yarn of a chemical fiber including aramid, nylon or rayon may be used. The cotton yarn 26 is advantageous in terms of cost, easy to be available, and easy in processing such as cutting. Since the yarns have a form of twisted yarns obtained by twisting a plurality of yarns, at the time of the manufacture, as depicted in
Using the cable stand 32 results in that there is no need for separately using the coaxial cable for connection, and the stand. Moreover, in the coaxial cable stand 32 of the present technique, the yarns like the cotton yarns 26 are disposed along the longitudinal direction of the cable, resulting in that the inside of the coaxial cable stand 32 is filled with the yarns. Moreover, there is an advantage that in the case where the coaxial cable stand 32 is held in the hand, the elasticity that the surface is soft can be offered, and the good feeling can be obtained at the time of the folding operation.
As depicted in
In the coaxial cable 4 in the first, second and third embodiments described above, for the purpose of having the rigidity necessary for the shape retaining, one metal wire 11 having a predetermined thickness is used. In a fourth embodiment, instead of the metal wire 11, a line obtained by bundling a plurality of metal wires each having a smaller wire diameter (referred to as a bundled line) is used. Although the bundled line has the construction of the twisted wire, the twisting is not essential, and a line obtained by simply bundling the metal wires with a coating may also be available. As an example, as depicted in
Such a bundled line, similarly to the metal wire 11, has the rigidity necessary for supporting the electronic apparatus such as the smartphone, and can also have the performance superior to the metal wire 11 in the bending characteristics for the folding. First, the rigidity will be described. There is used a testing apparatus for the rigidity as schematically depicted in
As an example, the deflection δ=1.72 mm of the single wire having L=30 mm and D=1 mm is set as the standard of the rigidity (strength). The standard means such a rigidity that the smartphone having a predetermined weight can be supported. From the measurement results of Table 3, it is understood that the bundled lines other than the single wire having D=0.5 mm substantially have the necessary rigidity. In the case where the numbers of wires in the bundled lines are equal to one another, as the wire diameter is larger, the strength is higher. In the comparison with the metal wire 11 as the single wire, it is necessary to pay attention to the rigidity of the bundled lines the wire diameters of which are substantially equal to one another as a whole.
In the case where the number of wires is seven (refer to
In the case where the number of wires is three (refer to
Next, the bending characteristics of the bundled line will now be described. As depicted in
max(abs(ε)=d/(2*R) (1)
where
ε: strain
d: outer diameter of single wire (m)
R: curvature radius of bending (m)
abs(x): absolute value of x
max(x): maximum value of x
That is, Expression (1) represents a maximum value of strain amplitude generated in the single wire.
In the case where the single wire is repetitively bent, the strain expressed by Expression (1) is given to the outside and the inside of the single wire. Once a crack due to the fatigue is generated in the outside, the break is generated due to the stress concentration without stopping. Therefore, it is possible to consider that the number of break repetitions in a position where the single wire suffers the maximum strain amplitude becomes the number of break repetitions of the single wire itself. In a word, a relation expressed by following Expression (2) is obtained.
N=a*(R/d)2 (2)
where
N: the number of break repetitions of single wire (cycle)
R: curvature radius of bending (m)
d: outer diameter of single wire (m)
a: constant decided by material
Actually, the result of the experiment also agrees with Expression (2), and in case of the normal annealed copper wire, a is approximately 1.4.
From Expression (2), it is understood that the fatigue strength of the single wire is proportional to the square of the minimum curvature radius of the bending, and is inversely proportional to the square of the outer diameter of the single wire. In the case where the repetitive bending at the time of use is taken into consideration, it can be determined that when the wire rod having a smaller diameter is used, the single wire is harder to break, and this is effective. Table 4 indicates a theoretical value and measured value of the number of bendings in case of the single wire.
In case where the number of wires is seven (refer to
As understood when Table 4 and Table 5 are compared with each other, in the case of R=5 mm, the bundled line of seven wires exhibits (N=329) and thus has the characteristics of being able to bear many more number of bendings as compared with (N=39 (theoretical value), N=56 (measured value)) exhibited by the single wire. As understood when Table 4 and Table 6 are compared with each other, in the case of R=5 mm, the bundled line of three wires exhibits (N=131) and thus has the characteristics of being able to bear many more number of bendings as compared with (N=39 (theoretical value), N=56 (measured value)) exhibited by the single wire.
The fourth embodiment uses the bundled line which is obtained by bundling a plurality of thin wire rods into one line in such a manner, resulting in that the bundled line can enhance the bending characteristics while having the rigidity similar to that of the single metal wire.
A fifth embodiment, similarly to the first embodiment, is a cable which can be applied to the earphone cable with an antenna. In the first embodiment, the shielded wire 14 provided in the coaxial cable 4 is made to function as the antenna. On the other hand, a cable 50A in the fifth embodiment adopts a construction in which no shielded wire is provided. Thus, as depicted in
Moreover, the bundled line 51 has the rigidity enough to support the electronic apparatus such as the smartphone. Therefore, as compared with the coaxial cable 4 (
Moreover, four lines for audio signal transmission are bundled by a coating material. The coating material is a metal foil including aluminum or the like, a resin, a resin mixed with a magnetic material such as ferrite, paper or the like. Furthermore, the peripheral surface of the coating material of the signal line 21 is coated with a synthetic resin 53 mixed with powder of ferrite, and is coated with an insulating coating film 54. The isolation between the signal line 21 and the bundled line 51 (antenna cable) can be secured by the synthetic resin 53. As a result, the property as the antenna of the bundled line 51 can be made satisfactory.
Since the cable 50A of such a fifth embodiment has none of the shielded wire 14 and the metal wire 11, the wire diameter of the cable can be reduced as compared with the coaxial cable 4 of the first embodiment. If in the construction of
For the shape retention, instead of the bundled line, single metal wire may be used. Moreover, as depicted in
Although the embodiments of the present technique have been concretely described so far, the present technique is by no means limited to the embodiments described above, and various kinds of modified changes based on the technical idea of the present technique can be made. For example, for forming the detent, not only the double mold, but other molding methods may also be used. In addition, the constituents, the methods, the processes, the shapes, the materials, the numerical values, and the like which are given in the embodiments described above are merely exemplifications, and thus constitutions, methods, processes, shapes, materials, numerical values, and the like different from those may be used as needed.
It should be noted that the present technique can adopt the following constitutions.
A cable, including:
a line for signal transmission or power source supply;
a first metal wire having flexibility and a shape-retaining property;
a plurality of yarns extending substantially in a same direction as that of the first metal wire; and
a coating material for coating the line, the first metal wire, and the plurality of yarns.
The cable according to (1), in which the plurality of yarns includes at least one of a cotton yarn and a chemical fiber.
The cable according to (1), in which the first metal wire is coated with an insulating coating film.
The cable according to (1), in which a connection unit for connection to an electronic apparatus is provided in at least one end of the cable.
The cable according to (4), in which the connection unit has a detent.
The cable according to (5), in which the detent includes a resin or a metal and is formed in a circumference of the connection unit.
The cable according to (6), in which the detent has elasticity so as to be freely accessed and separated to and from an insertion portion of the connection unit.
The cable according to (7), in which the detent includes a resin having elasticity, and a surface of the detent is coated with elastomer.
The cable according to (1), in which the first metal wire is obtained by bundling a plurality of metal wires.
The cable according to (1), in which the cable includes an antenna.
The cable according to (1), in which the first metal wire is an antenna.
The cable according to (1), further including:
a second metal wire different from the first metal wire,
in which a circumference of the second metal wire is coated with an insulating coating film.
The cable according to (12), in which the second metal wire is an antenna.
The cable according to (1), in which a shielded wire is formed in a circumference of the line, the first metal wire, and the plurality of yarns, thereby constructing a coaxial cable.
The cable according to (14), in which the shielded wire is an antenna.
The cable according to (1), in which the line for supply of a signal or a power source is an audio signal transmission line.
The cable according to (1), in which the line for supply of a signal or a power source is a USB cable, or an HDMI (registered trademark) cable.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2016-025532 | Feb 2016 | JP | national |
| 2016-138461 | Jul 2016 | JP | national |
| JP2016-194601 | Sep 2016 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2016/005089 | 12/9/2016 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2017/141295 | 8/24/2017 | WO | A |
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| 20190066870 A1 | Feb 2019 | US |
