Embodiments of the present disclosure relate generally to systems of pneumatic conveyance. More particularly, this disclosure relates to cage assemblies of pneumatic conveyance systems for dislodging and removing buildup from filtration components of the pneumatic conveyance systems.
Pneumatic conveyance systems involve the transfer of fluid and bulk solids through a system, and often include a filtration system to separate and remove the solid matter (e.g., flour, powders, etc.) from the fluid (e.g., air). The solid matter may accumulate on filtration components (e.g., bags, socks, permeable tubes) of the filtration system, which may result in reduced efficiency of the systems and/or blockages within other components of the system.
Conventionally, there are three primary methods for removing buildup of the solid matter from the filtration components. A first method typically includes attaching the filtration system to a lever, which is then attached to a shaker mechanism. The shaker mechanism is activated to dislodge accumulated buildup from the filtration components of the filtration system. Shaking the entire filtration system can result in significant damage to the filtration system and limits materials that can be used in the filtration system. A second method involves using reverse flowing air (opposite a flow of the air used to transfer the bulk solids) within the filtration system. Reversing the flow of air through the filtration system can negatively impact the flow of the bulk solids and can result in blockages within other components of the systems. A third method involves using compressed fluid (e.g., air) to force a burst of fluid through the filtration components. The burst of fluid creates a wave that travels through the filtration components filtration system, which can dislodge buildup on the filtration components of the filtration system.
In some embodiments, the present disclosure includes a pneumatic conveyance system, which may include at least one filtration component, as well as a cage assembly disposed within the filtration component. The cage assembly may include an actuator, a first cage, and a second cage. The actuator may be configured to move the first cage relative to the second cage, and may cause at least a portion of the first cage to rub against a filtration component within the pneumatic conveyance system.
In some embodiments, the present disclosure includes a method of dislodging material buildup within a pneumatic conveyance system. The method may include causing a first cage of a cage assembly to move relative to a second cage within a filtration component in a first direction, and may also include causing the first cage of the cage assembly to move relative to the second cage within the filtration component in a second direction.
Embodiments of the present disclosure include pneumatic conveyance systems including filtration systems (e.g., bag houses), filtration components (e.g., bags and/or socks), and cage assemblies for holding the filtration components in place and for dislodging (e.g., removing) material buildup from the surfaces of the filtration components. Throughout the description, functionally similar elements (e.g., structures, materials) may be referred to with similar reference numerals incremented by 100, 300, 400, 500, 700, respectively. To avoid repetition, not all features shown in all of
The illustrations presented herein are not meant to be actual views of any particular cage assembly, pneumatic conveyance system, or component thereof, but are merely idealized representations, which are employed to describe example embodiments of the present disclosure.
As used herein, the term “may” with respect to a material, structure, feature, or method act indicates that such is contemplated for use in implementation of an embodiment of the disclosure, and such term is used in preference to the more restrictive term “is” so as to avoid any implication that other compatible materials, structures, features, and methods usable in combination therewith should or must be excluded.
As used herein, the terms “comprising,” “including,” “containing,” “characterized by,” and grammatical equivalents thereof are inclusive or open-ended terms that do not exclude additional, un-recited elements or method steps, but also include the more restrictive terms “consisting of,” “consisting essentially of,” and grammatical equivalents thereof.
As used herein, any relational term, such as “first,” “second,” “over,” “beneath,” “top,” “bottom,” “underlying,” “upward,” “downward,” etc., is used for clarity and convenience in understanding the disclosure and accompanying drawings, and does not connote or depend on any specific preference, orientation, or order, except where the context clearly indicates otherwise.
As used herein, the term “configured” refers to a size, shape, material composition, and arrangement of one or more of at least one structure and at least one system facilitating operation of one or more of the structure and the system in a predetermined way.
As used herein, the singular forms following “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
As used herein, the term “substantially” in reference to a given parameter, property, or condition means and includes to a degree that one skilled in the art would understand that the given parameter, property, or condition is met with a small degree of variance, such as within acceptable manufacturing tolerances. For example, a parameter that is substantially met may be at least about 90% met, at least about 95% met, or even at least about 99% met.
As used herein, the term “about” used in reference to a given parameter is inclusive of the stated value and has the meaning dictated by the context (e.g., it includes the degree of error associated with measurement of the given parameter).
As used herein, the terms “buildup” and “bulk solids” and their equivalents refer to substances that yield (e.g., move) in response to external pressure and/or forces. For example, bulk solids may include one or more of dust, flour, powders, and particulates.
As used herein, the term “filtration component” and its equivalents refer to flexible and permeable filtration media, such as, for example, an oval or round tube made of woven or felted material, or a cartridge filter.
Embodiments of the present disclosure include cage assemblies that may be disposed within filtration components (e.g., bags, socks, permeable tubes) of a pneumatic conveyance system (feeders, extrusion machines, pelletizers, packaging machines, vacuums, etc.). The cage assemblies may include movable components that rub against (e.g., pass across) interior surfaces of the filtration components to flex the filtration components and dislodge buildup of materials on exterior surfaces of and/or within the filtration components. For example, each cage assembly may include a first cage and a second cage that share a common center longitudinal axis. The first cage may be movable (e.g., rotatable or translatable) relative to the second cage and relative to an associated filtration component. The first cage may be coupled to an actuator device, which may cause the first cage to move relative to the second cage and relative to an associated filtration component. Furthermore, while moving, the first cage may rub against an interior surface of the filtration component and may cause the filtration component to flex and deform, which results in buildup of materials on an exterior surface of the filtration component being dislodged and removed from the exterior surface.
The cage assemblies of the present disclosure and methods of utilizing the cage assemblies for removing material buildup from filtration components of the present disclosure are advantageous over conventional systems because the cage assemblies and methods do not require vibrating or shaking the filtration components of pneumatic conveyance systems, which can cause significant damage to the filtration components and/or pneumatic conveyance systems and shorten life cycles of the filtration components and/or pneumatic conveyance systems. Conversely, the cage assemblies and methods of the present disclosure may lead to longer life cycles of the filtration components and/or pneumatic conveyance systems in comparison to conventional systems. Additionally, the cage assemblies and methods of the present disclosure do not require that a velocity of a bulk solid being moved via a pneumatic conveyance system be reduced to clear buildup. Therefore, the cage assemblies and methods of the present disclosure mitigate risks and a likelihood of clogs occurring within the pneumatic conveyance systems during operation. Additionally, the cage assemblies and methods of the present disclosure are relatively easy to manufacture, require less energy than conventional systems, and can be retrofitted to current pneumatic conveyance systems. As a result, the cage assemblies and methods of the present disclosure may decrease costs of operation in comparison to conventional pneumatic conveyance systems and may provide relatively inexpensive replacement systems.
In some embodiments, the pneumatic conveyance system 100 may include a hopper 102, a material conveying conduit 106, a receptacle 108, and a conveyor system 111. The material conveying conduit 106 extends between the hopper 102 and the receptacle 108, and the conveyor system 111 may be disposed at least partially within the receptacle 108. The conveyor system 111 may move the material 104 (e.g., particulate matter) from the hopper 102 to the receptacle 108 using a combination of pressure differential and fluid flow (e.g., air flow). For example, the conveyor system 111 may include a blower or fan 114, a bag compartment 110, and an outlet 116. In operation, the blower or fan 114 may suck in fluid through the bag compartment 110 and may expel fluid through the outlet.
The bag compartment 110 may include one or more filtration components 113 and one or more cage assemblies 115 disposed within the filtration components 113. For example, each filtration component 113 may include a cage assembly 115 disposed within the filtration component 113. In some embodiments, the filtration component 113 may include one or more of a bag or sock formed from a flexible and permeable material (e.g., a conventional filter bag).
In operation, material 104 being moved via the pneumatic conveyance system 100 may accumulate on the filtration component 113. As is described in greater detail below in regard to
Referring to
The first cage 120 may include a first upper annular member 123, a first lower annular member 125, and a first plurality of helical members 124a, 124b, 124c, 124d extending between the first upper annular member 123 and the first lower annular member 125. The first plurality of helical members may be referred to herein collectively with the reference numeral “124.” Additionally, one or more of the first plurality of helical members may generally be referred to with the reference numeral “124.” As used herein, the term “helical,” when used in reference to members of the first and/or second cages 120, 122, indicates that center longitudinal axes of the referenced members have a general shape of at least a portion of a helix and/or spiral. In some embodiments, each of the first plurality of helical members 124a, 124b, 124c, 124d may have an arcuate radially outermost surface 129 intended to contact and rub against an interior surface of an associated filtration component 113.
The second cage 122 may include a second upper annular member 131, a second lower annular member 133, and a second plurality of helical members 126a, 126b, 126c, 126d extending between the second upper annular member 131 and the second lower annular member 133. The second plurality of helical members may be referred to herein collectively with the reference numeral “126.” Additionally, one or more of the second plurality of helical members may generally be referred to with the reference numeral “126.” In some embodiments, each of the first plurality of helical members 124a, 124b, 124c, 124d may have a general blade shape for contacting the interior surface of the associated filtration component 113 (
In some embodiments, each helical member 124 may extend helically around an outer perimeter of the cage assembly 115 and from the first upper annular member 123 to the first lower annular member 125 such that an upper end of a first helical member (e.g., helical member 124a) vertically overlaps with a lower end of an adjacent first member (e.g., helical member 124d). In other words, both the upper end of the first helical member (e.g., helical member 124b) and the lower end of the adjacent first helical member (e.g., helical member 124d) may intersect a vertical line parallel to the center longitudinal axis 121 of the cage assembly 115.
In one or more embodiments, each of the first helical members 124 forms an angle α with the lower surface of the first upper annular member 123, as well as with the upper surface of the first lower annular member 125. In some embodiments, the angle α may be within a range of about 1° to about 90°, and more particularly, within a range of about 20° to about 70° (e.g., about 45°). The angle α may be selected to ensure that an upper end of a given first helical member (e.g., helical member 124a) will overlap with a lower end of an adjacent first helical member (e.g., helical member 124d).
In one or more embodiments, one or more of the first cage 120 and the second cage 122 may be coupled to an actuator 135 (e.g., a solenoid, motor, an actuated lever, etc.). In some embodiments, as is discussed in greater detail below, the actuator 135 may be configured to rotate the first cage 120 relative to the second cage 122 in a first direction and a second opposite direction about the center longitudinal axis 121 of the cage assembly 115. For instance, the actuator 135 may be operably coupled to a controller 137, which may include a user interface, as well as a microprocessor, or any other processing means capable of processing software code. The software code may be stored on computer-readable media including memory or other data storage that has instructions stored thereon for controlling the actuator. As is described in greater detail below, in some embodiments, the actuator 135 may cause the first cage 120 to oscillate between first and second positions relative to the second cage 122.
In one or more embodiments, the first cage 120 and the second cage 122 may both be disposed within an interior of a respective filtration component 113 (
In some embodiments, the first and second cages 120, 122 may include a metal material. For instance, the first and second cages 120, 122 may include steel, stainless steel, aluminum, titanium, or any metallic alloy. In additional embodiments, the first and second cages 120, 122 may include a polymer (e.g., a thermoset). In additional embodiments, the first and second cages may include a ceramic coating. In some embodiments, one or more portions of the first and second cages 120, 122 may be formed via additive manufacturing.
In some embodiments, a diameter of the cage assembly 115 may be within a range of about 2.0 inches (5.08 cm) and about 72 inches (182.88 cm). For example, in some embodiments, the cage assembly 115 may have a diameter of about 4.0 inches (10.16 cm).
In operation, the actuator 135 may rotate the first cage 120 about the center longitudinal axis 121 of the cage assembly 115 in a first direction until each of the first helical members of the first plurality of helical members 124 abut against or approximate a second helical members of the second plurality of helical members 126; subsequently, the actuator 135 may rotate the first cage 120 about the center longitudinal axis 121 of the cage assembly 115 in a second opposite direction until each of the first helical members of the first plurality of helical members 124 again abut against or approximate a second helical member of the second plurality of helical members 126, albeit a different second helical member of the second plurality of helical members 126. In other words, the actuator 135 may cause the first cage 120 to oscillate between first and second positions. In some embodiments, the actuator 135 may rotate the first cage 120 about the center longitudinal axis 121 of the cage assembly 115 by an angle β. In one or more embodiments, the angle β may be within a range of about 10° and about 45°. In additional embodiments, the angle β may be within a range of about 45° and about 90°. In yet further embodiments, the angle β may be within a range of about 90° and about 180°.
Rotating the first cage 120 relative to the second cage 122 may cause the helical members of the of the first plurality of helical members 124 to rub across (e.g., scrape against) the interior surface of the respective filtration component 113, and rubbing the helical members of the first plurality of helical members 124 against the interior surface of the respective filtration component 113 may cause the respective filtration component 113 to flex and deform (e.g., bulge), which in turn, may cause material 104 accumulated on the exterior surface of the respective filtration component 113 to be dislodged and fall off the respective filtration bag. Thus, rotating the first cage 120 relative to the second cage 122 may at least partially clean the respective filtration component 113.
In some embodiments, the conveyor system 111 may cause the filtration component 113 to be relatively tight (e.g., taut) against the second cage 122 during use. For example, the blower or fan 114 and resulting air flow (and pressure differential) may suck the filtration component 113 up against the second cage 122 such that movement of the first cage 120 causes the filtration component 113 to deform and flex where the first helical members 124 rub against the interior surface of the filtration component 113. For instance, an average outer diameter of the filtration component 113 during operation may be smaller than an outer diameter of the first cage 120. The operation of the cage assembly 115 is described in greater detail below in regard to
The cage assemblies of the present disclosure may be advantageous over conventional systems and methods for cleaning filtration components (e.g., bags) of pneumatic conveyance systems. For example, the cage assemblies and methods of the present disclosure do not require vibrating or shaking the filtration components or pneumatic conveyance systems to remove buildup. As mentioned above, shaking can cause significant damage to the filtration components and/or pneumatic conveyance systems and shorten life cycles of the filtration components and/or pneumatic conveyance systems. Conversely, the cage assemblies and methods of the present disclosure do not require shaking and may lead to longer life cycles of the filtration components and/or pneumatic conveyance systems in comparison to conventional systems. Additionally, the cage assemblies and methods of the present disclosure do not require that a velocity of a bulk solid being moved to be reduced to remove buildup, which is required in reverse flow conventional systems. Therefore, the cage assemblies and methods of the present disclosure mitigate a risk and a likelihood of clogs occurring within the pneumatic conveyance systems during operation. Additionally, the cage assemblies and methods of the present disclosure are relatively easy to manufacture, require less energy (e.g., electrical energy) than conventional systems (e.g., compressed air systems), and can be retrofitted to current pneumatic conveyance systems. As a result, the cage assemblies and methods of the present disclosure may decrease costs of operation in comparison to conventional pneumatic conveyance systems and provide a relatively quick and easy replacement system.
Referring to
However, instead of helical members 124, 126, the first and second cages 320, 322 may include linear members 324 and adjacent linear members 326, respectively. The cage assembly 315 may operate in substantially the same manner as the cage assembly 115 described above in regard to
Referring to
However, instead of helical members 124, 126, the first and second cages 420, 422 may include first ring members 424 and second ring members 426, respectively. The cage assembly 415 may operate in substantially the same manner to the cage assembly 115 described above in regard to
The cage assemblies described above with regard to
Referring to
In some embodiments, the method may include, in response to an event (e.g., a user input, a timing sequence, a sensor reading, etc.), causing the first cage of the cage assembly to move relative to the second cage within a filtration component 113 of a pneumatic conveyance system in a first direction, as shown in act 602 of
The method may further include causing the first cage to move relative to the second cage within the filtration component in a second opposite direction, as shown in act 604 of
Moving the first cage relative to the second cage may cause the first cage to rub across (e.g., scrape against) the interior surface of the filtration component 113, and may further cause the filtration component 113 to flex and deform (e.g., bulge). A resulting deformity of the filtration component 113 may translate (e.g., move up or down or angularly) along the filtration component 113 in directions parallel or orthogonal to a center longitudinal axis of the first cage as the first cage moves (e.g., rotates or translates). The deformity and the movement of the deformity may cause material 104 accumulated on the exterior surface and/or within a wall of the filtration component 113 to be dislodged and fall off the filtration component. Thus, moving the first member 560 relative to the second member 562 may at least partially clean the respective filtration component 113.
Referring to
Referring to
Referring still to
While certain illustrative embodiments have been described in connection with the figures, those of ordinary skill in the art will recognize and appreciate that the scope of this disclosure is not limited to those embodiments explicitly shown and described herein. Rather, many additions, deletions, and modifications to the embodiments described herein may be made to produce embodiments within the scope of this disclosure, such as those hereinafter claimed, including legal equivalents. In addition, features from one disclosed embodiment may be combined with features of another disclosed embodiment while still being within the scope of this disclosure, as contemplated by the inventor.
This application is a continuation of U.S. patent application Ser. No. 17/627,030, filed Jan. 13, 2022, which is a national phase entry under 35 U.S.C. § 371 of International Patent Application PCT/US2020/042210, filed Jul. 15, 2020, designating the United States of America and published as International Publication WO 2021/011707 on Jan. 21, 2021, which claims the benefit under Article 8 of the Patent Cooperation Treaty to U.S. Provisional Patent Application Ser. No. 62/874,894, filed Jul. 16, 2019, for “Cage for Removing Buildup of Bulk Solids From Coverings Inside Baghouses and Related Methods.”
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Parent | 17627030 | US | |
Child | 18313657 | US |