Embodiments of the present invention provide a caged sleeve assembly configured to minimize angular movement or “clocking” of wheel assemblies.
Various vehicles utilize a hub-piloted flat mounting system with respect to a wheel assembly. For a variety of reasons, a wheel end may progressively lose tension. The diametric tolerance between a bolt and a bolt hole of the wheel is relatively large. The tolerance allows angular movement or “clocking” that, in turn, may cause the wheels to wear.
Referring to
Additionally, a collared sleeve may be placed into bolt holes and a nut may be positioned on top of the sleeve in order to align inner and outer halves of a two-piece wheel.
However, the cage 26 and the sleeve 20 may be mis-aligned during initial positioning. Further, a collared sleeve may be mis-aligned with the nut. Therefore, when a bolt is passed therethrough, the components may improperly secure together.
Certain embodiments of the present invention provide a caged sleeve assembly that includes a cage having a main body defining a washer chamber, at least one washer within the washer chamber, and a centering sleeve secured to the cage. The centering sleeve is configured to center the caged assembly within a through-hole of a wheel component.
The centering sleeve secures to the cage without the use of a separate and distinct fastener. While the assembly is still configured to receive and retain a bolt, the bolt is not necessary to secure the cage to the sleeve.
The centering sleeve may include an open-ended shaft integrally connected to an out-turned collar. The out-turned collar may be compressively sandwiched between the washer and a base of the cage. Optionally, the out-turned collar may be compressively sandwiched between at least one folded-over tab of the cage and the washer.
The assembly may also include an annular flange secured to at least a portion of a base of the cage. The annular flange may be integrally formed with the centering sleeve. That is, the annular flange may be molded or otherwise formed as a single, unitary flanged sleeve. At least a portion of the base may secure to an inner ridge or notch formed in the flange.
The centering sleeve may include a threaded end. The washer may threadably secure to the threaded end. The washer may be compressively sandwiched between a base of the cage and an additional washer within the washer chamber. The washer may have a larger central opening than additional washers within the washer chamber positioned over the washer. Further, the washer may have a first thread pitch, and the additional washers have a thread pitch that differs from the first thread pitch.
Certain embodiments of the present invention provide an assembly in which at least one washer includes a chamfered interior rim, and the centering sleeve may include an out-turned end that engages the chamfered interior rim to compressively secure the at least one washer between the centering sleeve and a base of the main body of the cage.
Certain embodiments of the present invention provide an assembly in which the at least one washer includes a first washer having a first inner diameter, and a second washer having a second inner diameter. The first inner diameter is greater than the second inner diameter. The centering sleeve may include an out-turned end that is secured in position by the first and second washers.
Certain embodiments of the present invention provide a thrust washer that secures the main body of the cage to the centering sleeve. The thrust washer may include a base ledge having a recessed notch that receives and retains an out-turned portion of the centering sleeve.
Certain embodiments of the present invention provide a caged sleeve assembly that includes a hexagonal cage including a main body having a base at one end and tabs at an opposite end, wherein the main body defines an internal washer chamber; first, second, third and fourth hexagonal washers within the washer chamber, wherein the tabs are folded over the fourth washer to secure the washers within the washer chamber between the tabs and the base; and a centering sleeve secured to the cage, wherein the centering sleeve is configured to center the caged assembly within a through-hole of a wheel component.
The first washer may be distally located from the fourth washer. For example, the first washer may be the bottom washer within the cage, while the fourth washer may be the top washer within the cage. The first washer may include a chamfered interior rim, and the centering sleeve may include an out-turned end that engages the chamfered interior rim to compressively secure the first washer between the centering sleeve and a base of the main body of the cage.
Alternatively, the assembly may include fifth and sixth washers. The fifth washer has a first inner diameter, and the sixth washer has a second inner diameter. The first inner diameter is greater than the second inner diameter. The centering sleeve includes an out-turned end that is secured in position by the fifth and sixth washers.
The assembly may include a thrust washer that secures the main body of the hexagonal cage to the centering sleeve. The thrust washer may include a base ledge having a recessed notch that receives and retains an out-turned portion of the centering sleeve.
Certain embodiments of the present invention provide a caged sleeve assembly that includes a cage having a washer chamber, a plurality of washers within the washer chamber, and a centering sleeve secured to the cage. The centering sleeve secures to the cage without the use of a separate and distinct internal fastener (that is, a fastener that passes through the assembly, such as a bolt or screw).
Before the embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting. The use of “including” and “comprising” and variations thereof is meant to encompass the items listed thereafter and equivalents thereof as well as additional items and equivalents thereof.
A cage 46 is securely mounted to the sleeve 42. The cage 46 includes upstanding outer walls 48 that define a washer chamber 50. The walls 48 may form a hexagonal shape in order to accommodate hexagonal washers 52 that are contained within the washer chamber 50. However, the walls 48 and the washers 52 may be various other shapes. The angled shapes of the walls 48 and washers 52, however, ensure that the washers 52 do not axially rotate within the washer chamber 50. Further, the cage 46 may be configured to retain more or less washers 52 than shown.
Tabs 54 extend from upper portions of the walls 48. As shown in
A base 56 integrally connects to bottom portions of the walls 48 and is generally perpendicular to the walls 48. However, as shown in
An annular flange 64 having a central opening is positioned around a hollow post 66 that extends downwardly from the distal ends 58 of the base 56. The flange 64 may be thicker and more robust than either the sleeve 42 or the cage 46, as shown in
Once the tabs 54 are folded over in order to secure the washers 52 in place, the washers 52 exert a compressive force into the top of the collar 44 of the sleeve 42 in the direction of arrow A. At the same time, the flange 64 compresses the base 56 of the cage 46 into the collar 44 in the direction of arrow A′. Accordingly, the cage 46 and sleeve 42 are securely fastened together.
The flange 64 includes tapered inner edges 68 that define a central opening that decreases in width from a bottom surface to an upper surface of the flange 64. Accordingly, an upper interior edge 70 compressively urges the distal ends 58 of the base 56 into the junction 62 of the sleeve 42, thereby compressively sandwiching the base 56 into the junction 62 of the sleeve 42. As such, the flange 64 assists in securely fixing the cage 46 to the sleeve 42.
A bolt (not shown) may be passed through the interior passage defined by the sleeve 42 and the washers 52.
As explained above, a method to secure the cage 46 to the sleeve 42 includes moving the sleeve 42 into the washer chamber 50 so that the collar 44 of the sleeve 42 rests on the base 56 of the cage 46. The flange 64 may be secured around a portion of the cage 46, thereby urging a portion of the base 56 into the collar 44. The washers 52 may then be loaded into the washer chamber 50, and the tabs 54 may be folded over the washers 52, thereby compressing the collar 44 between the lower washer 52 and the base 56 of the cage 46.
Optionally, the washers 52 may be loaded into the washer chamber 50 and secured therein by the folded-over tabs 54, before the flange 64 is positioned around a portion of the cage 46. In this manner, the collar 44 of the sleeve 42 is compressively sandwiched between the lower washer 52 and the base 56 of the cage 46.
Thus, a method to secure the cage 46 to the sleeve 42 includes loading the cage 46 with the washers 52. After the washers 52 are within the washer chamber 50, the shaft of the sleeve 42 is urged into the central passage defined by the washers 52 until the collar 44 rests on the top washer 52. At this point, the tabs 54 of the cage 46 are folded over the top surface of the collar 44, thereby compressively sandwiching the collar 44 between the tabs 54 and the top washer 52. Accordingly, the sleeve 42 securely fastens to the cage 46.
An opening 80 is formed through the flange 78. The diameter of the of the opening 80 decreases toward an angled ledge 82. The diameter of the opening 80 proximate the bottom of the flange 78 is wider than at the level of the angled ledge 82, and may be as wide as the top of the opening 80. A collar ledge 84 is formed at a bottom of the flange 78. Optionally, the opening 80 may simply taper at a constant rate from top to bottom.
Thus, a method of securing the cage 92 into the flange 78 of the flanged sleeve 74 includes crimping or otherwise conforming the base 94 onto or into a ridge or notch formed on an interior surface of the flange 78. The base 94 may be folded over, under, or into a ridge or notch of the annular flange 78.
The thread pitch of the washer 104 may be different than the thread pitch of the washers 52. It has been found that the differing thread pitch assists in securing the sleeve 100 to the cage 46.
Alternatively, any of the washers 104 and 52 may be shaped as flat, convex, or other such washers.
Additionally, as shown in
Optionally, the washers 52 and 104 may all be placed in the cage 46 before the sleeve 100 threadably engages the washer 104. After the tabs 54 are folded over the top washer 52, thereby securing the washers 52 and 104 in the washer chamber of the cage 46, the sleeve 100 may be urged into the washer chamber and threadably secured to the washer 104.
Accordingly, the caged sleeve assembly 108 provides a sleeve 100 securely fixed to a cage 46 before being positioned on components of a wheel assembly.
As shown, the interior rim 126 is chamfered such that an interior diameter proximate a top surface of the lower washer 124 is greater than an interior diameter below the top surface. In other words, the opening defined by the chamfered interior rim decreases from top to bottom, as shown in
Alternatively, the chamfered interior rim 126 may extend over an entire interior surface of the lower washer 124. For example, the chamfered interior rim 126 may begin angling from any upper portion of the lower washer 124 and continue to angle to any interior surface of the lower washer 124. Thus, while the cross-section of the lower washer 124 is shown as diamond-shaped in
Also, alternatively, the washers may be shaped as flat, convex, or other such washers.
The washers may be shaped as flat, convex, or other such washers.
Thus, embodiments of the present invention provide systems and methods for securely fastening a cage to a sleeve.
Certain embodiments of the present invention, as described above, provide caged sleeve assemblies that are easily and efficiently formed as a single piece. Accordingly, embodiments of the present invention provide assemblies that minimize mis-alignment during manufacture and use when securing wheel components together.
Moreover, embodiments of the present invention provide assemblies that secure a cage to a sleeve without the use of separate fasteners or welding, for example. The assemblies secure a cage to a sleeve without an intervening bolt passing therethrough. While the assemblies are still configured to retain and align a bolt, the bolt is not needed to secure the cage to sleeve.
Embodiments of the present invention minimize wheel movement that can occur over time with braking, acceleration, and turning. It has been found that embodiments of the present invention minimize angular movement.
The external diameters of sleeves of the caged sleeve assemblies shown and described with respect to
Embodiments of the present invention minimize angular movement of “clocking” and maintain wheel tension over time. The additional time extends the window for detection of a loose wheel joint.
While various spatial and directional terms, such as top, bottom, lower, mid, lateral, horizontal, vertical, front and the like may used to describe embodiments of the present invention, it is understood that such terms are merely used with respect to the orientations shown in the drawings. The orientations may be inverted, rotated, or otherwise changed, such that an upper portion is a lower portion, and vice versa, horizontal becomes vertical, and the like.
Variations and modifications of the foregoing are within the scope of the present invention. It is understood that the invention disclosed and defined herein extends to all alternative combinations of two or more of the individual features mentioned or evident from the text and/or drawings. All of these different combinations constitute various alternative aspects of the present invention. The embodiments described herein explain the best modes known for practicing the invention and will enable others skilled in the art to utilize the invention. The claims are to be construed to include alternative embodiments to the extent permitted by the prior art.
Various features of the invention are set forth in the following claims.
The present application is a continuation-in-part of PCT/US2010/041891 entitled “Caged Sleeve Assembly,” filed Jul. 14, 2010 (published as WO 2011/019471), which relates to and claims priority benefits from U.S. Provisional Patent Application 61/233,720 entitled “Nut and Sleeve Combination,” filed Aug. 13, 2009, both of which are hereby incorporated by reference in their entireties. The present application also relates to and claims priority benefits from U.S. Provisional Patent Application 61/416,651 entitled “Caged Sleeve Assembly,” filed Nov. 23, 2010, which is also incorporated by reference in its entirety.
Number | Date | Country | |
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61233720 | Aug 2009 | US | |
61416651 | Nov 2010 | US |
Number | Date | Country | |
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Parent | PCT/US2010/041891 | Jul 2010 | US |
Child | 13234696 | US |