The present invention relates to technology for calculating air charge amount in an internal combustion engine installed in a vehicle.
The following two methods are the principal methods used currently to determine air charge amount in an internal combustion engine. The first method is one that uses intake air flow measured by a flow rate sensor (called an “air flow meter”) disposed on the intake path. The second method is one that uses pressure measured by a pressure sensor disposed on the intake path. A method using a combination of a flow rate sensor and a pressure sensor to calculate air charge amount more accurately has also been proposed (JP2001-50090A).
However, measuring instruments such as flow rate sensors and pressure sensors sometimes have appreciably different characteristics among individual measuring instruments. Also, accuracy when calculating air charge amount from measurements taken by a flow rate sensor or a pressure sensor is affected by individual differences among constituent elements of internal combustion engines. Also, even in cases where air charge amount can be calculated correctly at the outset of use of an internal combustion engine, in some instances accuracy of calculation of air charge amount may drop due to change over time. Thus, in the past, it was not always possible to calculate accurately the air charge amount in an internal combustion engine.
An object of the present invention is to provide technology for calculating air charge amount of an internal combustion engine with greater accuracy than the conventional methods.
An aspect of the present invention is a control device for an internal combustion engine installed in an automobile, wherein the control device comprises: a flow rate sensor for measuring fresh air flow in an intake air passage connected to a combustion chamber of the internal combustion engine; an air charge amount calculation module for calculating air charge amount to the combustion chamber according to a calculation model that includes as parameters measurements by the flow rate sensor and pressure within the intake air passage; a pressure sensor for measuring pressure within the intake air passage; and a correction execution module for correcting the calculation model based on measurement by the flow rate sensor and measurement by the pressure sensor.
With this device, since the calculation model is corrected on the basis of measurements by a flow rate sensor and a pressure sensor, error due to individual differences among constituent elements of internal combustion engine or to change over time can be compensated for. As a result, it is possible to calculate air charge amount with greater accuracy than the conventional device.
The present invention can be embodied in various forms, for example, an internal combustion engine control device or method; an air charge amount calculation device or method; a engine or vehicle equipped with such a device; a computer program for realizing the functions of such a device or method; a recording medium having such a computer program recorded thereon; or various other forms.
The embodiments of the invention are described hereinbelow on the basis of embodiments, in the indicated order.
On the intake air line 110 are disposed, in order from the upstream end, an air flow meter 130 (flow rate sensor) for measuring intake air flow rate; a throttle valve for adjusting intake air flow rate; and a surge tank 134. In the surge tank 134 are disposed a temperature sensor 136 (intake air temperature sensor) and a pressure sensor 138 (intake air pressure sensor). Downstream from the surge tank 134, the intake air passage splits into a plurality of branch lines connected to the plurality of combustion chambers; in
The engine 100 is switched between intake operation and exhaust operation by means of opening and closing of the intake valve 112 and the exhaust valve 122. The intake valve 112 and the exhaust valve 122 are each provided with a variable valve mechanism 114, 124 for adjusting opening/closing timing. These variable valve mechanisms 114, 124 feature variable length of the open valve time period (so-called working angle) and position of the open valve time period (termed the “phase of the open valve time period” or the “VVT (Variable Valve Timing) position”). As variable valve mechanisms it would be possible to employ, for example, that disclosed in JP2001-263015A filed by the Applicant. Alternatively, it would be possible to use a variable valve mechanism that uses an electromagnetic valve to vary the working angle and phase.
Operation of the engine 100 is controlled by the control unit 10. The control unit 10 is constituted as a microcomputer comprising an internal CPU, RAM, and ROM. Signals from various sensors are presented to the control unit 10. In addition to the aforementioned sensors 136, 138, and 126, these sensors include a knock sensor 104, a water temperature sensor 106 for sensing engine water temperature, a revolution sensor 108 for sensing engine revolution, and an accelerator sensor 109.
In memory (not shown) in the control unit 10 are stored a VVT map 12 for establishing the phase of the open valve time period (i.e. the VVT position) of the intake valve 12, and an working angle map 14 for establishing the working angle of the intake valve 112. These maps are used for setting operating status of the variable valve mechanisms 114, 124 and the spark plug 102 with reference to engine revolution, load, engine water temperature and so on. Also stored in memory in the control unit 10 are programs for executing the functions of a fuel feed control module 16 that controls the fuel feed rate to the combustion chamber by the fuel injection valve 101, and of an in-cylinder intake air amount calculation module 18.
B. Embodiment 1 of Calculation Model Correction
Here, Pe denotes estimated intake air pressure, t denotes time, R denotes the gas constant, Ts denotes intake air temperature, V denotes total volume of the intake air line downstream from the air flow meter 130, Ms denotes intake air flow rate (mol/sec) measured by the air flow meter 130, and Mc is a value derived by converting in-cylinder air charge amount to flow rate (mol/sec) per unit of time. When Eq. (1) is integrated, estimated intake air pressure Pe is given by Eq. (2).
Here, k is a constant, Δt denotes the period for performing calculation with Eq. (2), Mc# denotes in-cylinder air charge amount at the time of the previous calculation, and Pe# denotes estimated intake air pressure at the time of the previous calculation. Since the values on the right side of Eq. (2) are known, according to Eq. (2) estimated intake air pressure Pe can be calculated for a given time interval Δt.
In preferred practice the intake air temperature Ts may be measured by the temperature sensor 136 (
The intake valve model 24 has a map indicating the relationship between estimated intake air pressure Pe and charge efficiency ηc. That is, charge efficiency ηc can be derived when estimated intake air pressure Pe given by the intake piping model 22 is input into the intake valve model 24. As is well known, charge efficiency ηc is proportional to the in-cylinder air charge amount Mc in accordance with Eq. (3)
Mc=kc·ηc (3)
Here, kc is a constant. Plural maps of the relationship between estimated intake air pressure Pe and charge efficiency ηc are prepared with reference to operating conditions (Nen, θ, φ), with the appropriate map being selected depending on operating conditions. In this embodiment, the operating conditions used in the intake valve model 24 are defined by three operating parameters, namely, engine revolution Nen, and the working angle θ and phase φ (
In the intake valve model 24, since charge efficiency ηc is dependent on the parameters Pe, Nen, θ, and φ, charge efficiency ηc is a function of these parameters, as indicated by Eq. (4) following.
ηc=ηc(Pe, Nen, θ, φ) (4)
In-cylinder air charge amount Mc can be written as Eq. (5) below, for example.
Here, Ts denotes intake air temperature, Tc denotes in-cylinder gas temperature, and ka and kb are coefficients. These coefficients ka, kb are values established with reference to operating conditions (Nen, θ, φ). Where Eq. (5) is used, it is possible to derive charge efficiency ηc from estimated intake air pressure Pe, using measured or estimated values for intake air temperature Ts and in-cylinder gas temperature Tc, and parameters ka, kb determined with reference to operating conditions.
It is possible to calculate in-cylinder air charge amount Mc using Eq. (2) and Eq. (5) given previously. In this case, estimated intake air pressure Pe is first calculated in accordance with the intake piping model 22 of Eq. (2). At this time, the value of in-cylinder air charge amount Mc# derived in accordance with the intake valve model 24 of Eq. (5) at the time of the previous calculation is used. Then, using this estimated intake air pressure Pe, current in-cylinder air charge amount Mc (or charge efficiency ηc) is calculated in accordance with the intake valve model 24 of Eq. (5).
From the preceding description it will be understood that with the calculation models of the embodiment, calculation of estimated intake air pressure Pe by means of the intake piping model 22 utilizes the calculation result Mc# of the intake valve model 24. Accordingly, when an error occurs in the intake valve model 24, an error will be produced in the estimated intake air pressure Pe as well.
Where an intake valve having a variable valve mechanism is employed, there is a high likelihood that the intake valve model 24 will change over time. One reason for this is that deposits form in the gap between the valve body of the intake valve and the intake port of the combustion chamber, as a result of which the relationship of valve opening and flow passage resistance changes. Such change over time in flow passage resistance at the valve location has a particularly appreciable effect under operating conditions in which the working angle φ (
Among variable valve mechanisms with variable working angle φ, there are a first type wherein the working angle φ changes depending on change in lift as depicted in exemplary fashion in
In this way, there occur instances in which error is produced in the intake piping model 22 and the intake valve model 24, due to change over time in the intake system of the engine. In some instances error may be produced in the intake piping model 22 and the intake valve model 24 due to individual differences in engines or individual differences among sensors 130, 138 as well. Accordingly, in the embodiment, such errors are compensated for by correcting the models 22, 24, during operation of the vehicle.
In Step S1, the correction execution module 26 determines whether operation of the engine 100 is in a steady state. Here, “steady state” refers to substantially constant revolution and load (torque) of the engine 100. Specifically, the engine may be determined to be in a “steady state” when engine revolution and load remain within a range of ±5% of their respective average values during a predetermined time interval (of 3 seconds, for example).
When the engine is determined not to be in a steady state, the routine of
In Step S6, the intake valve model 24 corrected in this manner is stored on a per-operating condition basis. Specifically, coefficients ka, kb of Eq. (5) are associated with the operating conditions at the time that the routine of FIG. 5 is executed, and stored in nonvolatile memory (not shown) in the control unit 10. Subsequently, since the corrected model is used, in-cylinder air charge amount Mc can be calculated with greater accuracy. During vehicle operation it is common for engine revolution and load to vary gradually. In such instances as well, by utilizing the corrected models 22, 24, it is possible to correctly calculate in-cylinder air charge amount Mc on the basis of measured intake air flow rate Ms measured by the air flow meter 130.
Corrections made to an in-cylinder intake air amount calculation model under given operating conditions may be applied to the coefficients ka, kb for other similar operating conditions. For example, when the characteristics of in-cylinder intake air amount calculation models 22, 24 are associated with operating conditions specified in terms of three operating parameters (engine revolution Nen, intake valve working angle θ, and phase φ of the open valve time period of the intake valve), the characteristics of the in-cylinder intake air amount calculation models at other operating conditions wherein the operating parameters are within a range of ±10% may be subjected to correction at the same or substantially the same correction level. By so doing, it is possible to correct appropriately in-cylinder intake air amount calculation models at other similar conditions.
In the above manner, according to Embodiment 1, when the engine is in a substantially steady state during vehicle operation, the in-cylinder intake air amount calculation model is corrected on the basis of comparison of estimated intake air pressure Pe with measured intake air pressure Ps, whereby it is possible to compensate for error caused by individual differences among engines or sensors and other components, or by change over time in flow passage resistance at the valve location. As a result, accuracy of measurement of in-cylinder intake air amount can be improved on an individual vehicle basis.
C. Embodiment 2 of Calculation Model Correction
In Step S10, intake air flow rate Ms-measured by the air flow meter 130 is compensated. Specifically, the air flow meter 130 is corrected so that, under steady state operating conditions, the air-fuel ratio measured by the air-fuel ratio sensor 126 (
Correction of the air flow meter 130 (typically an intake air flow rate sensor) may be carried out on the basis of output of some other sensor besides the air-fuel ratio sensor. For example, correction of the intake air flow rate sensor could be carried out on the basis of torque measured by a torque sensor (not shown).
The invention is not limited to the embodiments and embodiments described hereinabove, and may be reduced to practice in various other forms without departing from the spirit thereof, such as the variant examples described below, for example.
Equations (1)–(5) of the in-cylinder air charge amount model used in the embodiments are merely exemplary, it being possible to use various other models instead. Also, it is possible to use parameters other than the three parameters mentioned hereinabove (engine revolution Nen, intake valve working angle θ, and phase φ of the open valve time period of the intake valve), as operating parameters for specifying operating conditions associated with the in-cylinder air charge amount model. For example, the working angle of the exhaust valve or the phase of the open valve time period thereof may be used as operating parameters for specifying operating conditions.
Whereas in the embodiments hereinabove there is employed a model that derives an estimated value Pe of intake air pressure Ps measured by the pressure sensor 138 from measured intake air flow rate Ms measured by the air flow meter 130, and calculate in-cylinder air charge amount Mc from this estimated value Pe, it would be possible to use some other calculation model instead. Specifically, it would be possible to employ, as the calculation model for in-cylinder air charge amount, a model that estimates pressure within the intake air passage from some parameter other than flow rate measured by a flow rate sensor, and that calculates in-cylinder air charge amount using the estimated pressure and flow rate sensor measurements as parameters.
Additionally, whereas in the preceding embodiments correction of calculation models involved deriving an estimated value Pe for intake air pressure Ps measured by the pressure sensor 138, correction of calculation models on the basis of pressure Ps, Pe may be carried out by some other method instead. More generally, correction of calculation models can be executed on the basis of the output signal of a flow rate sensor for measuring intake air flow rate, and the output signal of a pressure sensor for measuring pressure on the intake piping. Correction of calculation models in this way will preferably be carried out with the engine in a substantially steady state operating condition, but typically can also be carried out during vehicle operation.
The present invention is not limited to internal combustion engines equipped with a variable valve mechanism, but is applicable also to internal combustion engines whose valve opening characteristics cannot be modified. However, as illustrated in Embodiment 1, the advantages of the invention are particularly notable in internal combustion engines equipped with a variable valve mechanism.
The invention is applicable to a control device for internal combustion engines of various kinds, such as gasoline engines or diesel engines.
Number | Date | Country | Kind |
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2003-028113 | Feb 2003 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2004/000166 | 1/13/2004 | WO | 00 | 8/2/2005 |
Publishing Document | Publishing Date | Country | Kind |
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WO2004/070185 | 8/19/2004 | WO | A |
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