This invention relates to document binders. More specifically, this invention relates to the art of binding calendars, posters, documents, and banners with a binding strip and a method for making the same.
Slides for binding a margin of a calendar, poster, document, banner, or other wall hanging are known in the art. Examples of prior art slides are shown in
The prior art also discloses an old version of a slide that includes two indentations in the longer, wider side or leg 4 of the V-shaped sheet metal strip, as shown in U.S. Pat. No. 2,042,912. The indentations in the slide disclosed in that patent project outwardly, away from the associated leg 3 and are close to the ends of the slide.
There are a number of problems with these prior art slides. First, the slides have a tendency to stick together when they are stacked or nested tightly together. This is particularly problematic when a binding or tinning machine is being used to install a slide on a calendar.
Traditionally, an operator manually attached a slide to the margin of a calendar, one slide at a time, using a tinning machine. Accordingly, while stuck-together slides could be an annoyance, and could take extra time to separate, an operator could at least see the problem and separate the slides. More recently, however, newer binding or tinning machines have been developed with magazines or hoppers which hold a supply of the slides nested together. Accordingly, now when slides stick together, they not only become more difficult to feed from the magazine or hopper, but there is also an increased tendency for multiple stuck-together slides to be fed into the tinning station, causing the machine to jam or malfunction.
Another problem with the traditional slide is that, as shown in
Additionally, when the slides shown in
Moreover, when a slide with concave indentations is used in a binding or tinning machine, the crimping bars of the binding machine move directly against the painted and protruding surface of the concave indentations and tend to scratch or remove the paint from such protrusions.
It is, therefore, an objective of the present invention to provide an improved slide that will not have a tendency to stick together when nested.
It is further an objective of the present invention to provide an improved slide that will maximize the capacity of the magazine of a binding or tinning machine.
It is another objective of the present invention to provide an improved slide which will have a reduced tendency toward scratching or marring when the slides are stacked or nested together or used in a tinning machine.
These and other objectives of the present invention are achieved with an improved slide. More specifically, in some embodiments of this invention, convex bulges are placed near the longitudinal ends of the slide and/or near the longitudinal center of the slide. These convex bulges provide an air gap between adjacent slides, thus lessening the likelihood of multiple nested slides sticking together. The multiple convex bulges also serve to promote a uniform stacking of slides in a tinning machine's magazine or when stored or shipped. Finally, the convex bulges also provide a buffer between the protruding rivets or burrs of a hanger and the slides' painted or coated exterior, thus minimizing the possibility of scratches due to contact with adjacent slides.
The objectives and features of the invention will become more readily apparent from the following detailed description taken in conjunction with the accompanying drawings in which:
Presently preferred embodiments of the present inventive slide 10 are seen in
The calendar slide 10 is typically made from a strip of sheet metal, although other substances with similar characteristics could be used. The typical sheet metal used is a cold rolled mild steel plate with a thickness of approximately 0.0062 inches; however, other types and/or sizes of metal could also be used. The sheet metal is bent to form longitudinal bend 14, which creates a generally V-shaped channel from the sheet metal strip. The longitudinal bend 14 in the sheet metal channel separates a first bend portion or leg 16 and a wider second bend portion or leg 18. According to one embodiment, the width of the first bend portion 16 is approximately 0.150 inches and the width of the second wider bend portion 18 is approximately 0.660 inches. These relative dimensions, while typical for usual application, could be proportionally or non-proportionally altered for special applications, such as an unusually large or heavy calendar or other display item 12. Similarly, while the slide 10 will normally have different size bend portions or legs 16, 18, a slide with generally the same size bend portions or legs 16, 18 may be used for unique applications, such as where a thicker installed slide 10 is desired or where a sheet metal fold is preferable to contact the fold in the calendar or other display item 12 when installed. The angular separation ∝ of the first bend portion 16 and the wider second bend portion 18 is approximately 38 degrees, although a greater or lesser degree of initial, angular separation could be used for particular applications. Each bend portion 16, 18 has respective interior surfaces 20, 22 and respective exterior surfaces 24, 26. The exterior surfaces 24, 26 of the respective bend portions 16, 18 are normally coated, e.g., with paint, to prevent oxidization and/or to achieve a desired aesthetic effect.
In one embodiment, shown in
Further, as shown in the embodiments of
According to the embodiments of
Referring to
The calendar slide 10, 10a herein described, disclosed, and claimed, can be made by longitudinally bending a sheet metal strip into a generally V-shaped workpiece having the longitudinal bend 14 extending from the longitudinal ends 38, 40 of the sheet metal strip. The bending of the sheet metal strip creates the first bend portion 16 and the wider second bend portion 18. While the sheet metal strip is normally pre-painted or coated, if such is not the case, an additional step of painting or coating at least the exterior surface 24, 26 of the sheet metal strip may be accomplished. Further, the method for making the inventive slide 10, 10A is further achieved by forming a plurality of spaced bulges on the interior surface 20, 22 of one of the bend portions 16, 18. One method to accomplish this is to impress one or more spaced concave dimples on the exterior surface 26 of the second wider bend portion 18 which, in turn, form spaced convex bulges 34, 36, 42, 44 on the interior surface 22 of the wider second bend portion 18. If the hanger 28 is desired, the process also includes the step of attaching the hanger 18 on the generally longitudinal center of the interior surface 22 of the wider second bend portion 18 by means of the fastener 30. Alternately, the process of making the slide 10 can include the step of cutting or stamping the hanger 32 in the generally longitudinal center of the wider second bend portion 18.
The bulges 34, 36, 42, 44, individually and collectively, serve a number of important functions. First, they prevent the slides 10, 10a from sticking together when nested together, as is shown in
Further, the spaced convex bulges 34, 36, 42, 44 provide significant advantages over the pair of concave indentations shown in the prior art, i.e., U.S. Pat. No. 2,042,912. First, a single pair of concave indentations positioned near the respective lateral ends of the slide, as in the '912 patent, is generally unsuitable to prevent the nonuniform stacking of slides 10. For example, if the concave indentations are placed, as shown in the prior art '912 patent, near to the longitudinal ends 38, 40 of the slide 10, the slide 10 will have a tendency to medially sag, bend, or bow. Thus, this has the undesirable effect of creating a nonuniform stack of slides which results in a decreased tinning machine magazine capacity, increased difficulty in feeding the slides from a magazine, and increased likelihood of feeding malfunctions. Moreover, when the longitudinal center sags, bends, or bows, there is an increased tendency for the burrs or rivets 30 to contact and scratch or mar the painted or coated exterior 26 of the second wider bend portion 18. Such scratching or marring, especially at the visible center, when displayed, of the slide 10 may, based on quality control standards, require the slide 10 to be discarded, or sold at a lower price.
Moreover, when a slide with concave indentations is used in a binding or tinning machine, the crimping bars of the binding machine move directly against the painted and protruding surface of the concave indentations and tend to scratch or remove the paint from such protrusions. In contrast, the use of spaced convex bulges 34, 36, 42, 44, the painted exterior surface 26 of which is a depression, is not susceptible to the marring or scratching by a crimping bar of a binding or tinning machine. Moreover, a depression or dimple in the exterior painted surface 26 formed by the spaced convex bulges 34, 36, 42, 44 in the second wider bend portion 18 can be aesthetically more desirable than a pair of bumps or knobs on an otherwise smooth external surface 26. Finally, the protrusions of the spaced convex bulges 34, 36, 42, 44, which contact the item being hung, i.e., the calendar paper, poster board, etc., tend to provide the additional benefit of increasing the ability of the slide 10, 10a to grab, hold, and secure the item 12 sought to be attached to the slide 10, 10a and displayed.
While the spaced convex bulges 34, 36, 42, 44 serve an important function, it can also be appreciated by those skilled in the art that another suitable means could be used instead of, or along with, the bulges without detracting from the present invention. For example, a combination of convex and concave bulges, the use of a different channel material, a protective coating, or a disposable separator, such as a strip of paper, foam, cardboard, etc., could prevent adjacent channels from scratching each other when the channels are nested together, could prevent the channels from sticking together when nested, and could prevent nonuniform stacking of nested longitudinal channels.
From the above disclosure of the general principles of the present invention and the preceding detailed description of at least one preferred embodiment, those skilled in the art will readily comprehend the various modifications to which this invention is susceptible. Therefore, I desire to be limited only by the scope of the following claims and equivalents thereof.
This is a continuation-in-part of U.S. patent application Ser. No. 10/321,413 filed Dec. 17, 2002 now abandoned and hereby incorporated by reference in its entirety.
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Number | Date | Country | |
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20040111928 A1 | Jun 2004 | US |
Number | Date | Country | |
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Parent | 10321413 | Dec 2002 | US |
Child | 10369408 | US |