1. Field of the Invention
The subject invention generally relates to a beverage filling assembly for filling a container with fluid.
2. Description of the Prior Art
Beverage filling machines are known in the art for filling a container with fluid. One type of beverage filling machine utilizes grease to lubricate between moving components. This type of beverage filling machine typically includes a cam assembly having a housing and a cam rotatably disposed within the housing. A liner is disposed about a portion of the cam between the housing and the cam. The cam defines a plurality of channels and a grease fitting screw is connected to the cam and cooperates with the channels. For example, grease is inserted through the grease fitting screw and into the channels of the cam such that grease is injected between the cam and the housing for reducing frictional wear therebetween. However, utilizing grease increases the potential for contaminating fluid during the filling process of the beverage filling machine.
Therefore, there remains an opportunity to develop a beverage filling assembly and cam apparatus which eliminates the need for utilizing grease between a cam housing and a cam member.
The subject invention provides for a beverage filling assembly for filling a container with fluid. The assembly includes a filling valve movable between a filling position for allowing fluid to flow into the container and a non-filling position for preventing fluid from flowing into the container. The assembly also includes a cam housing defining a first aperture axially along a central axis and a second aperture transverse to the central axis with the filling valve aligned with the second aperture. The assembly further includes a cam member rotatably disposed in the first aperture. The cam member includes a shaft portion and an eccentric portion coupled to the shaft portion with the eccentric portion aligning with the filling valve for moving the filling valve between the filling and non-filling positions. The assembly includes a lever connected to the cam member for concurrent movement with the cam member to actuate the cam and the filling valve between the filling and non-filling positions. The assembly further includes a bearing sleeve defining an orifice axially along the central axis for receiving the shaft portion. The bearing sleeve is disposed between the shaft portion and the cam housing with the bearing sleeve formed of a self-lubricating material for preventing frictional engagement between the cam housing and the shaft portion as the cam member moves within the cam housing. The bearing sleeve includes a flange adjacent the cam housing for preventing movement of the bearing sleeve axially along the central axis during operation with the bearing sleeve being removable from the shaft portion during servicing.
The subject invention also provides for a cam apparatus for a beverage filling machine. The apparatus includes the cam housing defining the aperture along the central axis and the cam member disposed in the aperture. The cam member includes the shaft portion with the cam member movable between a first position and a second position. The apparatus also includes the lever connected to the cam member for concurrent movement with the cam member. The apparatus further includes the bearing sleeve defining the orifice along the central axis for receiving the shaft portion such that the bearing sleeve is disposed between the shaft portion and the cam housing. The bearing sleeve is formed of the self-lubricating material for preventing frictional engagement between the cam housing and the shaft portion as the cam member moves between the first and second positions. The bearing sleeve includes the flange adjacent the cam housing for preventing movement of the bearing sleeve axially along the central axis during operation with the bearing sleeve being removable from the shaft portion during servicing.
Therefore, the beverage filling assembly and the cam apparatus provide for the bearing sleeve formed of the self-lubricating material which eliminates the need for utilizing grease as discussed in the background of the invention section. Further, utilizing the bearing sleeve formed of the self-lubricating material also allows numerous components, including the liner, the grease fitting screw, and the channels of the cam as discussed in the background of the invention, to be eliminated. In addition, the bearing sleeve is removable from the shaft portion of the cam member for allowing easy servicing and/or replacing of the cam member and/or bearing sleeve; thus reducing costs.
Advantages of the present invention will be readily appreciated, as the same becomes better understood by reference to the following detailed description, when considered in connection with the accompanying drawings.
Referring to the Figures, wherein like numerals indicate like or corresponding parts throughout the several views, a beverage filling assembly 10 for filling a container 12 with fluid is generally shown in
The beverage filling assembly 10 includes a beverage filling machine (not shown) having a filling table (not shown) rotatable about a pivot axis. A tank (not shown) is fixed to the filling table such that the tank concurrently rotates with the filling table. The tank stores the fluid that will fill the containers 12. The beverage filling assembly 10 further includes a filling valve 20 movable between a filling position for allowing fluid to flow into the container 12 and a non-filling position for preventing fluid from flowing into the container 12.
The beverage filling machine also includes a plurality of stanchions (not shown) spaced from and fixed relative to the filling table. An arm or rail (not shown) is affixed to each of the stanchions for actuating the filling valve 20 to fill the containers 12 with fluid. It is to be appreciated that the filling valve 20 and the components of the beverage filling machine can be of a variety of different designs without deviating from the scope of the subject invention.
Referring to
The assembly 10 includes a cam housing 40 coupled to the beverage filling machine. As best shown in
The first aperture 42 of the cam housing 40 defines a first inner diameter ID1 and a second inner diameter ID2 less than the first inner diameter ID1. The first aperture 42 of the cam housing 40 further defines a third inner diameter ID3 greater than the first and second inner diameter ID1, ID2. The second inner diameter ID2 is disposed between the first and third inner diameters ID1, ID3.
Also referring to
Turning to
The eccentric portion 50 aligns with the filling valve 20 for moving the filling valve 20 between the filling and non-filling positions. More specifically, the eccentric portion 50 is disposed within the first aperture 42 and at least partially aligns with the second aperture 44 of the cam housing 40. The eccentric portion 50 presents an arcuate surface engaging a part of the filling valve 20 and more specifically, the arcuate surface engages the cap 28 of the filling valve 20. The eccentric portion 50 of the cam member 46 continuously engages the cap 28. It is to be appreciated that the eccentric portion 50 can be any suitable configuration to engage the cap 28 and move the filling valve 20 between the filling and non-filling positions.
The cam member 46 also includes a lip portion 52 disposed between the shaft and eccentric portions 48, 50 within the first aperture 42. In other words, the lip portion 52 couples the shaft and eccentric portions 48, 50 together. The lip portion 52 defines a lip outer diameter ODL greater than the shaft outer diameter ODS. In addition, the lip outer diameter ODL is less than at least a portion of the eccentric outer diameter ODE. Further, the lip outer diameter ODL is less than the second inner diameter ID2 of the cam housing 40. The shaft portion 48, the lip portion 52, and the eccentric portion 50 can be integrally formed to each other or affixed to each other by any suitable method, such as welding, etc. Therefore, the shaft portion 48, the lip portion 52, and the eccentric portion 50 of the cam member 46 concurrently move between the first and second positions.
Referring to
The assembly 10 also includes a lever 62 connected to the cam member 46 for concurrent movement with the cam member 46 to actuate the cam member 46 and the filling valve 20 between the filling and non-filling positions. The screw 60 is disposed through the lever 62 to connect the lever 62 to the cam member 46 such that the screw 60, the lever 62, and the cam member 46 move concurrently together between the first and second positions. The lever 62 selectively engages the arm affixed to the stanchions as the filling table rotates about the pivot axis. More specifically, the lever 62 is rotatable about the central axis C between an on-position in which the cam member 46 is in the first position and the filling valve 20 is in the filling position and an off-position in which the cam member 46 is in the second position and the filling valve 20 is in the non-filling position. The on-position is shown in
As best shown in
The bearing sleeve 64 is formed of a self-lubricating material for preventing frictional engagement between the cam housing 40 and the shaft portion 48 as the cam member 46 moves within the cam housing 40 and more specifically, as the cam member 46 rotates between the first and second positions. In other words, the bearing sleeve 64 prevents frictional wear between the cam housing 40 and the cam member 46 during movement/rotation.
The self-lubricating material of the bearing sleeve 64 is typically a plastic material and more typically a thermoplastic material. Suitable thermoplastic materials include, but are not limited to, semi-crystalline thermoplastic materials; such as polyethylene terephthalate, e.g. PET-P. In certain embodiments, the self-lubricating material is formed of Ertalyte® PET-P. Ertalyte® is commercially available from Quadrant. Other suitable plastic materials include nylon, such as Lauramid® and Nyaltron®; polyoxymethylene; phenolic composites; or combinations thereof. It is to be appreciated that other self-lubricating materials can also be used for the bearing sleeve 64.
In one embodiment, rotation of the cam member 46 about the central axis C also causes concurrent rotation of the bearing sleeve 64 about the central axis C. In another embodiment, the cam member 46 at least partially rotates about the central axis C independently of the bearing sleeve 64. In other words, the bearing sleeve 64 can remain stationary relative to the cam housing 40 during all or part of the rotation of the cam member 46.
The bearing sleeve 64 includes a flange 68 adjacent the cam housing 40 for preventing movement of the bearing sleeve 64 axially along the central axis C during operation. Typically, the flange 68 is sandwiched between the cam housing 40 and the nut 54 for preventing movement of the bearing sleeve 64 axially along the central axis C during operation. In other words, one end of the bearing sleeve 64 abuts the lip portion 52 of the cam member 46 and an other end of the bearing sleeve 64 is secured to the cam housing 40 through the flange 68 and the nut 54 such that movement of the bearing sleeve 64 axially along the central axis C is prevented. In one configuration, the flange 68 of the bearing sleeve 64 abuts the cam housing 40.
The bearing sleeve 64 further includes a rim 70 extending axially from the flange 68 along the central axis C. The rim 70 surrounds a portion of the orifice 66 with the rim 70 and the flange 68 spaced from the first aperture 42 of the cam housing 40. In other words, the rim 70 and the flange 68 are exposed outside the cam housing 40. At least a part of the rim 70 of the bearing sleeve 64 is disposed within the opening 56 of the nut 54 with the nut 54 surrounding the flange 68. It is to be appreciated that a segment of the rim 70 can extend through the opening 56 of the nut 54 such that the segment of the rim 70 is exposed outside of the nut 54.
In addition, the bearing sleeve 64 is removable from the shaft portion 48 during servicing. More specifically, when the screw 60, the lever 62, and the nut 54 are disassembled from the cam housing 40, the cam member 46 can be removed from the first aperture 42 of the cam housing 40. Once the cam member 46 is removed from the cam housing 40, the bearing sleeve 64 can be removed from the shaft portion 48 of the cam member 46. In other words, the bearing sleeve 64 can be slid away from the eccentric portion 50 and off the shaft portion 48 for easily servicing and/or replacing the cam member 48 and/or bearing sleeve 64.
The bearing sleeve 64 defines a first outer diameter OD1 adjacent the flange 68. Also, the bearing sleeve 64 defines a second outer diameter OD2 less than the first outer diameter OD1 with the first outer diameter OD1 disposed between the flange 68 and the second outer diameter OD2. The first inner diameter ID1 of the first aperture 42 of the cam housing 40 is complementary to the first outer diameter OD1 of the bearing sleeve 64 for receiving the bearing sleeve 64. The second inner diameter ID2 of the first aperture 42 of the cam housing 40 is complementary to the second outer diameter OD2 of the bearing sleeve 64 for receiving the bearing sleeve 64.
The assembly 10 further includes a first seal 72 and a second seal 74 spaced from the first seal 72 with the first and second seals 72, 74 each engaging the bearing sleeve 64 and the cam housing 40 within the first aperture 42 during operation. More specifically, the bearing sleeve 64 defines a first recess 76 receiving the first seal 72 and the bearing sleeve 64 defines a second recess 78 receiving the second seal 74 with the first and second recesses 76, 78 spaced from each other. Typically, the first and second recesses 76, 78 encircle the bearing sleeve 64. The first seal 72 is disposed between the flange 68 of the bearing sleeve 64 and the second seal 74. Similarly, the first recess 76 is disposed between the flange 68 of the bearing sleeve 64 and the second recess 78. The first and second seals 72, 74 prevent leaking of the fluid between the bearing sleeve 64 and the cam housing 40. The first and second seals 72, 74 can be further defined as an o-ring or any other suitable seal. It is to be appreciated that only one recess 76, 78 and one seal 72, 74 can be utilized for preventing leaking of the fluid or more than two recesses 76, 78 and two seals 72, 74 can be utilized for preventing leaking of the fluid.
The assembly 10 also includes a third seal 80 and a fourth seal 82 spaced from the third seal 80 with the third and fourth seals 80, 82 each engaging the shaft portion 48 and the bearing sleeve 64 within the orifice 66. More specifically, the shaft portion 48 defines a first groove 84 receiving the third seal 80 and the shaft portion 48 defines a second groove 86 receiving the fourth seal 82 with the first and second grooves 84, 86 spaced from each other. Typically, the first and second grooves 84, 86 encircle the shaft portion 48. The fourth seal 82 is disposed between the lip portion 52 of the cam member 46 and the third seal 80. Similarly, the second groove 86 is disposed between the lip portion 52 of the cam member 46 and the first groove 84. In addition, the bore 58 of the shaft portion 48 of the cam member 46 is spaced from the first and second grooves 84, 86. The third and fourth seals 80, 82 prevent leaking of the fluid between the shaft portion 48 and the bearing sleeve 64. The third and fourth seals 80, 82 can be further defined as an o-ring or any other suitable seal. It is to be appreciated that only one groove 84, 86 and one seal 80, 82 can be utilized for preventing leaking of the fluid or more than two grooves 84, 86 and two seals 80, 82 can be utilized for preventing leaking of the fluid.
The assembly 10 further includes a cam apparatus 88 for the beverage filling machine which is generally shown in
The operation of the cam apparatus 88 and the filling valve 20 will be discussed below for illustrative purposes only. When the lever 62 rotates to the on-position, the cam member 46 correspondingly rotates to the first position, and the filling valve 20 moves to the filling position. The eccentric portion 50 of the cam member 46 rotates to the first position and engages the cap 28 of the filling valve 20. The first spring 36 decompresses to move the cap 28 away from the valve stem 30. Referring to
The container 12 continues to fill with carbon dioxide until the pressure between the container 12 and the tank begin to equalize. Referring to
As the fluid fills the container 12, carbon dioxide and air travel up and out the vent tube 32 and the valve stem 30 and back into the tank. Carbon dioxide and air continue to travel out of the vent tube 32 and the valve stem 30 until the fluid covers a bottom of the vent tube 32. Referring to
Many modifications and variations of the present invention are possible in light of the above teachings. The foregoing invention has been described in accordance with the relevant legal standards; thus, the description is exemplary rather than limiting in nature. Variations and modifications to the disclosed embodiment can become apparent to those skilled in the art and do come within the scope of the invention. Accordingly, the scope of legal protection afforded this invention can only be determined by studying the following claims.
This application is a continuation of co-pending U.S. Non-Provisional Application Ser. No. 12/838,068 filed on Jul. 16, 2010, which claims the benefit of U.S. Provisional Patent Application Ser. No. 61/271,151 filed on Jul. 17, 2009, the disclosures of which are hereby incorporated by reference.
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Entry |
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Webpage entitled “Greaseless Actuator” from the Technical Beverage Services website; http://technicalbeverageservices.com/greaseless-actuator.html; dated Oct. 29, 2010; 1 page. |
Webpage entitled “TBS H&K Valve Trip” from the Technical Beverage Services website; http://technicalbeverageservices.com/tbs-hak-valve-trip.html; dated Oct. 6, 2010; 1 page. |
U.S. Appl. No. 11/286,660; no copy of application is currently available; 0 page. |
Webpage entitled “Filler Valves” from the Bevcorp LLC website; http://www.bevcorp.com/valves; dated Sep. 8, 2010; 1 page. |
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Number | Date | Country | |
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20110303326 A1 | Dec 2011 | US |
Number | Date | Country | |
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61271151 | Jul 2009 | US |
Number | Date | Country | |
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Parent | 12838068 | Jul 2010 | US |
Child | 13221085 | US |