The present description relates generally to methods and systems for a cam carrier insert mountable to a cylinder head of an engine.
A cylinder head may be configured with cam bearing towers to support various engine components such as cam shafts, a fuel pump pedestal and a variable displacement engine mechanism. The cam bearing towers may connect to side walls of the cylinder head to form a rigid support structure having bearing portions that support the cam shaft and fuel pump pedestal. Further, a variable cam timing mechanism may be supported by the cam bearing towers. Alternatively, a cam carrier may be mounted to the cylinder head to support cam shafts and other engine components. The cam carrier may be directly mounted to the cylinder head via a plurality of fasteners to minimize movement and vibration of the assembly.
An example system comprising a plurality of cam carriers mountable to a cylinder head of an engine is shown by Okamoto in EP 1,895,111. Therein, the plurality of cam carriers are mountable to the cylinder head via a plurality of fasteners, each cam carrier having bearing portions to support portions of two cam shafts. The cam shafts are mounted to the cam carriers and secured in place using cam caps and fasteners extended through each cap and the cylinder head.
However, the inventors herein have recognized potential issues with such a system. As one example, the cam carriers are not configured to support a variable displacement engine mechanism for operating deactivatable intake and exhaust valves of particular cylinders in the engine. Further, the cylinder head may not have adequate space for mounting additional engine components, such as a cylinder head cap for mounting a fuel pump.
In one example, the issues described above may be addressed by a system comprising: a cylinder head with a cam bearing tower; a cam carrier insert positioned in the cylinder head; and a camshaft, the camshaft directly supported by the cam bearing tower and directly supported by the cam carrier insert. In this way, the cam carrier insert may include bearing portions that support a variable displacement engine (VDE) mechanism, an intermediate cap and a cam shaft. The VDE mechanism may operate deactivatable intake and exhaust valves of one or more cylinders in the engine.
In other examples, a plurality of cam carrier inserts may be mounted to the cylinder head, each cam carrier supporting a VDE mechanism that operates deactivatable intake and exhaust valves of one or more cylinders mounted in a cylinder block coupled to the cylinder head. Each cam carrier insert may support first portions of a cam shaft coupled to the deactivatable intake and exhaust valves of one or more cylinders. Further, second, different, portions of the cam shaft that couple to non-deactivatable intake and exhaust valves of the cylinders, may be directly mounted to cam bearing towers on the cylinder head. In this way, the system may confer several advantages. For example, the deactivatable intake and exhaust valves in one or more cylinders, may be deactivated by the VDE mechanism coupled to the cam carrier insert while the non-deactivatable intake and exhaust valves of the remaining cylinders remain in operation. In this way, packaging of engine components within the cylinder head may be improved while promoting better engine performance. Further, different engine architectures, such as VDE or an engine without VDE, may be achieved by inserting an appropriate cam carrier insert. For example, without the cam carrier insert, additional machining of the cylinder head may occur.
In further examples, the cam carrier insert may be used with any one cylinder or any combination of cylinders in the engine. In other examples, the cam carrier insert may be used in systems where cam journals are positioned over a cylinder head bolt. In this way, more room may be provided for other engine components such as valve train assemblies coupled to the cylinder head or other engine assembly. In addition, or in alternative examples, the cam carrier insert may be used in combination with a fuel pump or a variable valve lift system. In addition or in an alternative approach, a high pressure fuel pump for supplying fuel to one or more cylinders in the engine, may be coupled to the cam carrier insert. In this way, the cam carrier insert may provide a way of adequately securing the fuel pump to the engine while providing bearing support to other engine components.
It should be understood that the summary above is provided to introduce in simplified form a selection of concepts that are further described in the detailed description. It is not meant to identify key or essential features of the claimed subject matter, the scope of which is defined uniquely by the claims that follow the detailed description. Furthermore, the claimed subject matter is not limited to implementations that solve any disadvantages noted above or in any part of this disclosure.
The following description relates to systems for a cam carrier insert coupled to a cylinder head of an engine. The cam carrier insert may be mounted to the cylinder head to provide bearing support for a variable displacement engine (VDE) mechanism and a cam shaft coupled to a variable control timing (VCT) mechanism. As shown in
The cylinder head may also include a plurality of valve assemblies coupled to intake and exhaust ports of cylinders mounted in the cylinder block attached to the head. The valve assemblies may be adjusted to control intake of air through intake ports of the cylinders of the engine, and outflow of exhaust gas through exhaust ports of the cylinders during engine operation. A first and a second group of valve assemblies may include non-deactivatable intake and exhaust valves of cylinders in the engine. The first and second group of valve assemblies may be configured to control intake of air through the non-deactivatable intake ports in the cylinders, and control outflow of exhaust gas through the non-deactivatable exhaust ports of the cylinders. A third group of valve assemblies may include deactivatable intake and exhaust valves of one or more cylinders in the engine. The third group of valve assemblies may be mounted adjacent to the cam carrier insert to control air intake through the deactivatable intake ports in the cylinders, and control outflow of exhaust gas through the deactivatable exhaust ports in the cylinders. In this way, first portions of the cam shaft mounted adjacent to bearing portions on the cam carrier insert may control deactivatable intake and exhaust valves of a first group of cylinders while second, different, portions of the cam shaft adjacent to the bearing towers may control non-deactivatable intake and exhaust valves of a second group of cylinders in the engine. By coupling the VDE mechanism on the cam carrier insert, the intake and exhaust valves of designated cylinders in the engine may be deactivated while the non-deactivatable intake and exhaust valves of the remaining cylinders may remain in operation. In this way, packaging of engine components within the cylinder head may be improved while promoting better engine performance.
A first and a second three dimensional view of the cam carrier insert and a plurality of valve assemblies is shown in
Referring to
Arrow 112 represents the flow of intake air from upstream intake system components such as intake conduits, an intake manifold, a throttle, a compressor, etc., to the intake valve 108. On the other hand, arrow 114 represents the flow of exhaust gas to downstream components such as exhaust conduits, an exhaust manifold, emission control device(s), a turbine, etc., from the exhaust valve 110.
A fuel delivery system 116 is also provided in the engine 100. The fuel delivery system 116 is configured to provide fuel for combustion in the cylinder 106 at desired time intervals. The fuel delivery system 116 includes a direct injector 118, in the illustrated example, and upstream components 120. The upstream components 120, such as fuel pumps, valves, conduits, etc., are configured to provide fuel to the fuel injector 118. However, a port injector configured to deliver fuel into a conduit upstream of the cylinder may be additionally or alternatively included in the fuel delivery system 116. One of the fuel pump may be mounted to a cylinder head cap (not shown) secured to the cylinder head 102 via a plurality of fasteners as disclosed further below with reference to
Turning to
When mounted to the cylinder head 200, the cam carrier insert 210 may be rest within one or more compartments 205. The cam carrier insert 210 may be secured to the cylinder head via a plurality of fasteners 215 extended through openings (not shown) in each support member. As shown in
A plurality of cross members 222 may be coupled to the VDE cap 214 and upper cam cap 216 via fasteners 215 extended through openings (not shown) in mounting bosses 220 and VDE cap, and openings (not shown) in the mounting bosses 220 and upper cam cap 216. Each mounting boss 220 on the VDE cap 214 may be positioned in a recessed slot 221 formed on an outer surface of the VDE cap. The mounting bosses 220 on the upper cam cap 216 may be positioned in recessed slots 223 formed on an outer surface of the cam cap, and secured to the cam cap via fasteners 215. As an example, each fastener 215 may be a bolt and washer assembly that secures each mounting boss 220 (connected to the cross member 222) to the VDE cap 214 and upper cam cap 216. Each cross member 222 may include a plurality of rotatable elements 224 coupled to the member. The cross members 222 may act as bracing members that provide structural rigidity to the VDE cap 214 and upper cam cap 216. The upper cam cap 216 may also include a connecting member 219 positioned in a recessed portion 218 of the cam cap.
A solenoid valve 236, secured inside an annular tube 234 of the VDE cap 214, may provide a means of controlling deactivatable intake and exhaust valves of one or more cylinders (not shown) mounted in a cylinder block attached to the cylinder head 200. The solenoid valve 236 may include a vertical extended arm 237. A spark plug tube 238A, installed in an opening 239, may be adequately sized to receive a plug for igniting an air-fuel mixture in a cylinder having deactivatable intake and exhaust valves. In contrast, spark plug tubes 238B-C may be installed in openings 241 formed adjacent to the cam bearing towers. The spark plug tubes 238B-C may be adequately sized to receive spark plugs coupled to cylinders having non-deactivatable intake and exhaust valves.
A variable cam timing (VCT) cap 240 may be mounted at the downstream side 203 of the cylinder head 200. The VCT cap 240 may include a plurality of curved annular portions 242 and a cross member 244 formed between the curved annular portions 242. Each curved annular portion 242 may be a semi-circular shape that couples to the cylinder head 200 to form an opening 245. The opening 245 may include a bearing portion 243 adequately sized to receive a shaft 246. The shaft 246 may form a portion of a cam shaft extended through the opening 245. When installed in the opening 245, the shaft 246 may be in face sharing contact with the bearing portion 243, and a head section 247 of the shaft 246 may extend outward and away from the opening 245. An upstream portion of the shaft 246 may extend through the opening 232 formed between the upper cam cap 216 and the cam carrier insert 210. When extended through the opening 232, a portion of the shaft 246 may be in face-sharing contact with the bearing portion 230 on the cam carrier insert 210.
The plurality of cam caps 248 may be mounted to portions of the bearing towers 252, to form a plurality of openings 250. Each cam cap 248 may be secured to the bearing tower 252 via fasteners 226 extended through openings (not shown) in the cam cap and bearing tower. Each opening 250 may be adequately sized to receive a portion of the cam shaft extended across the cylinder head 200, for example. The cylinder head cap 254, coupled to the cam bearing towers 252 in the interior of the cylinder head 200, may provide a means of mounting a fuel pump (not shown). A raised portion 256 of the cylinder head cap 254 may include a main opening 260 to receive the fuel pump and a plurality of secondary openings 262 to receive fasteners (not shown) for securing the fuel pump to the cylinder head cap. As an example, the fuel pump may be mounted to the cylinder head cap 254 to provide fuel to cylinders in the engine. Although shown to be mounted adjacent to the upstream side 202 of the cylinder head 200, the cylinder head cap 254 may be mounted at other suitable positions on the cylinder head. The raised portion 256 of the cylinder head cap 254 may be connected to a lower portion 258 by welding, bolts or other suitable means of mechanical assembly. The cylinder head cap 254 may be mounted to the cam bearing towers 252 and secured using the plurality of fasteners 264 extended through openings (not shown) in the lower portion 258 of the head cap. As an example, the cylinder head cap 254 may be mounted to the cylinder head 200 using bolts, screws or other suitable means of mechanical assembly. When mounted to bearing towers 252, the lower portion 258 of the cylinder head cap 254 may form a plurality of openings 266 to receive a portion of the cam shaft. When the cam shaft is mounted through any of the openings 266, a portion of the cam shaft may be in face-sharing contact with bearing portions 265 on the cam bearing towers 252 of the cylinder head 200. The cam shaft may be further extended through openings 232 formed between the VDE cap 214, upper cam cap 216 and cam carrier insert 210.
The cylinder head 200 may also include a first set of openings 270-278 on a side portion 207 of the cylinder head. A second set of openings 280-284 may be formed on the downstream side 203 of the cylinder head 200. A dowel 275, secured to the downstream side 203 of the cylinder head 200, may provide a means of coupling the cylinder head to an engine assembly. A side portion 209 of the cylinder head 200 may include a plurality of web portions 288 having slots 290. Each web portion 288 may connect to the external wall 208 of the cylinder head 200.
In this way, the cam carrier insert 210 may be mounted to the cylinder head 200 to support the VDE cap 214 having the solenoid valve 236, and a portion of the cam shafts that controls valve assemblies coupled to the deactivatable cylinder. Further the cam carrier insert 210 may support the VCT cap 216 coupled to a valve control timing mechanism. A portion of the cam shaft that controls valves assemblies coupled to non-deactivatable cylinders in the engine, may be directly mounted to cam bearing towers 252 on the cylinder head 200. By mounting a portion of the cam shaft on the cam carrier insert 210, designated cylinders in the engine may be deactivated while non-deactivatable cylinders remain in operation. In this way, packaging of engine components within the cylinder head may be improved while promoting improved engine performance. Further, extensive machining of the cylinder head is not necessary because different engine architectures, such as VDE or an engine without VDE, may be achieved by inserting an appropriate cam carrier insert. For example, when a VDE architecture is desired the cam carrier insert would include deactivatable valves for the cylinders that would be shut down in a VDE operating mode. When a non-VDE architecture is desired, the cam carrier insert would include non-deactivatable valves.
Although described as being coupled to a specific cylinder, the cam carrier insert 210 may be used with any one cylinder or any combination of cylinders in the engine, for example. In other examples, the cam carrier insert 210 may be used in systems where cam journals are positioned over a cylinder head bolt. In this way, more room may be provided for other engine components such as valve train assemblies coupled to the cylinder head or other engine assembly. In further examples, the cam carrier insert 210 may be used in combination with a fuel pump or a variable valve lift system. In one example, a high pressure fuel pump for supplying fuel to one or more cylinders in the engine, may be mounted to the cam carrier insert 210. In this way, the cam carrier insert 210 may provide a means of adequately securing the fuel pump to the engine while providing bearing support to other engine components.
Referring to
As shown in
The fourth member 308 may be a linear portion having a curved section 321. The bracing member 310 may include a curved portion 323 formed adjacent to the spark plug tube 238A. The bracing member 310 may be secured to the cylinder head via fasteners 215 extended through openings (not shown) in the bracing member. The bracing member 310 may connect the first member 302 to the third member 306, to provide structural integrity to the cam carrier insert 210. The first, second, third and fourth members, including the bracing member may be connected together to form a single integral cam carrier insert having bearing portions that support a cam shaft extended across the cylinder head.
A plurality of openings 312 formed on the bottom portion of the cylinder head 200, may be adequately sized to receive valve assemblies (not shown) that may be coupled to valve components 314. An engine controller (not shown) may be coupled to the valve assemblies to control opening and closing of intake and exhaust ports in the engine cylinders. When the intake ports are open, air may be inducted into the cylinder, where the air mixes with fuel before combusting. Exhaust gases in the cylinder may be expelled via the exhaust ports. The cylinder head 200 may also include openings 316 and recessed apertures 318 to receive other engine components.
In this way, the cam carrier insert 210 may include a plurality of support members connected to one another, each support member coupled to the cylinder head 200 via the plurality of fasteners 215 extended through openings in each support member and the cylinder head. Further, the cam carrier insert 210 includes bearing portions configured to support portions of the cam shaft extended across the cylinder head 200. In this way, the cam carrier insert 210 may provide bearing support for portions of the cam shaft, while the remaining portions of the cam shaft not supported by the cam carrier may directly bear upon sections of the cylinder head 200, such as bearing portions 265 of the cam bearing towers 252 shown in
Referring to
The partial section of the cam carrier insert 210 shown in
Each valve assembly 403 may include a swing arm 404 connected to a valve rod 406 having a valve seat 410. The valve rod 406 may be enclosed by a spring 408 that wraps around the valve rod. A portion of each valve assembly 403 may be installed in an opening formed in annular portion 412 in an interior region of the cylinder head 200. When installed, the valve seat 410 of the valve rod 406 may rest inside a valve port 411 above a cylinder 414. The valve assemblies 403 may provide a means of controlling flow of air through intake ports in the cylinder 414, and flow of exhaust gas out of exhaust ports in the cylinder 414. A plurality of openings 416 formed on the face 402 of the cylinder head 200, may provide a means of supplying engine fluids to various engine components. The cylinder head 200 may also include a plurality of recessed slots 418 formed on the face 402.
Referring to
As shown in
A plurality of primary slots 508 and secondary slots 510 may be formed on a side face 512 of the cylinder head 200. As an example, both the primary slots 508 and secondary slots may be adequately sized to convey engine fluids to various engine components. In other examples, each of the primary slots 508 may be larger than any of the secondary slots 510. Further, the cylinder head 200 may include a recessed slot 514 that allows a bottom portion of the cylinder head to attach to an engine assembly, such as the cylinder block.
Referring to
When mounted to the cylinder head 600, the cam carrier insert 210 may be positioned in compartment 609A, for example. In alternative examples, the cam carrier insert 210 may be positioned in other suitable locations within the cylinder head 600. The cam carrier insert 210 may be secured to the cylinder head 600 via the plurality of fasteners 215 extended through openings (not shown) in support members of the carrier, such as the first member 302, second member 304, third member 306 and bracing member 310 of the cam carrier. As shown in
A plurality of cross members 222 may connect the VDE cap 214 to the upper cam cap 216 via fasteners 215 extended through openings (not shown) in mounting bosses 220 and the VDE cap 214, and openings (not shown) in the mounting bosses 220 and upper cam cap 216. Each mounting boss 220 on the VDE cap 214 may be positioned on a recessed slot on an outer top surface of the VDE cap. The mounting bosses 220 on the upper cam cap 216 may be positioned in recessed slots on an outer top surface of the cam cap, and secured to the cam cap via fasteners 215. Each fastener 215 may be a bolt and washer assembly used to secure each mounting boss connected to the cross member 222 to the VDE cap 216 and upper cam cap 216. Each cross member 222 may include a plurality of rotating elements 224 coupled to the member. The cross members 222 may act as bracing members that provide structural rigidity to the VDE cap 214 and upper cam cap 216. The upper cam cap 216 may also include the connecting member 219 positioned in the recessed portion 218 of the cam cap.
The solenoid valve 236 may be secured inside the annular tube 234 of the VDE cap 214 to provide a means for operating deactivatable intake and exhaust valves of one or more cylinders (not shown) mounted in a cylinder block attached to the cylinder head 600. The solenoid valve 236 may include a vertical extended arm 237. A spark plug tube 620A may be installed in the opening 618A formed in the interior of the cylinder head 600, adjacent to the curved portion 323 of the bracing member 310. The spark plug tube 620A may be adequately sized to receive a spark plug for igniting an air fuel mixture in the deactivatable cylinder positioned below the cylinder head 600. In contrast, spark plug tubes 620B-620C may be installed in openings 618B-618C formed adjacent to the cam bearing towers 614. The spark plug tubes 620B-620C may be adequately sized to receive spark plugs coupled to cylinders having non-deactivatable intake and exhaust valves.
The variable cam timing (VCT) cap 240 may be mounted at the downstream side 604 of the cylinder head 600. The VCT cap 240 may include curved annular portions 242 and a cross member 244 formed between the curved annular portions 242. Each curved annular portion 242 may be semi-circular in shape, and may couple to the cylinder head 600 to form an opening 245. The opening 245 may be adequately sized to receive a portion of a cam shaft, such as shaft 246. When mounted to the cylinder head 600, the portion of the shaft 246 may be in facing sharing contact with the bearing portion 243 on the cylinder head 600, and a head section 247 of the shaft 246 may extend outward and away from the periphery of the opening.
An upstream portion of the shaft 246 may extend through the opening 232 formed between the upper cam cap 216 and the cam carrier insert 210. When extended through the opening 232, a portion of the shaft 246 may be in face-sharing contact with the bearing portions 230 in the cam carrier insert 210. The cam shaft may be extended further upstream to bearing towers 614, where the shaft may be supported by bearing portions 615. When supported by the bearing towers 614, a portion of the cam shaft may be in face-sharing contact with the bearing portions 615 on the towers. The plurality of cam caps 248 may be mounted to a top portion of the bearing towers 614 to form openings 650. Each cam cap 248 may be secured to the bearing tower 614 via fasteners 226 extended through openings (not shown) in the cam cap and bearing tower 614. Each opening 650 may be adequately sized to receive a portion of the cam shaft extended across the cylinder head 600.
The interior region of the cylinder head 600 may include a plurality of valve assemblies 624 and 626. Each valve assembly 624 may be installed in openings (not shown) formed adjacent to the bearing towers 614, and coupled to either internal walls 622 or partition wall 627. The valve assemblies 624 may include non-deactivatable intake and exhaust valves of cylinders mounted in a cylinder block (not shown) attached to the cylinder head 600. The valve assemblies 626 may be positioned in openings (not shown) in an interior region enclosed by the cam carrier insert 210 in the compartment 609A. The valve assemblies 626 may include deactivatable intake and exhaust valves of one or more cylinders (not shown) mounted in the cylinder block attached to the cylinder head 600.
The cylinder head 600 may include a first set of openings 632-636 on a side portion 607 of the cylinder head. A second set of openings 642-648 may be provided on the upstream side 602 of the cylinder head 200. A dowel 640, secured to the downstream side 604 of the cylinder head 600, may provide a means of coupling the cylinder head to an engine assembly. A side portion 609 of the cylinder head 600 may include a plurality of web portions 288 having slots 290. Each web portion 288 may connect to the external wall 610 of the cylinder head 600.
In this way, the cam carrier insert 210 may be mounted to the cylinder head 600 to support the VDE cap 214 having the solenoid valve 236, and a portion of the cam shaft that may be coupled to the valve assemblies 626 coupled to the deactivatable cylinder. Further the cam carrier insert 210 may support the VCT cap 216 coupled to a valve timing mechanism. A portion of the cam shaft that may be coupled to valve assemblies 624 coupled to the non-deactivatable cylinders, may be mounted to the cam bearing towers 614 on the cylinder head 600. By mounting a portion of the cam shaft on the cam carrier insert 210, deactivatable intake and exhaust valves of designated cylinders in the engine may be deactivated while non-deactivatable intake and exhaust valves of the remaining cylinders remain in operation. In this way, packaging of engine components within the cylinder head 600 may be improved while promoting engine efficiency.
Although described as being coupled to a specific cylinder, the cam carrier insert 210 may be used with any one cylinder or any combination of cylinders in the engine, for example. In further examples, the cam carrier insert 210 may be used in systems where cam journals are positioned over a cylinder head bolt. In this way, more room may be provided for other engine components such as valve train assemblies coupled to the cylinder head 600 or other engine assembly. In other examples, the cam carrier insert 210 may be used in combination with a fuel pump or a variable valve lift system. In one example, a high pressure fuel pump for supplying fuel to one or more cylinders in the engine, may be mounted to the cam carrier insert 210. In this way, the cam carrier insert 210 may provide a means of adequately securing the fuel pump to the engine while providing bearing support to other engine components.
Referring to
As shown in
Similarly, each valve assembly 626 may include a swing arm 710 and a spring 712 enclosing a valve rod (such as valve rod 406 shown in
A cam shaft extended across the cylinder head 600, may be supported by the bearing portions 615 of bearing towers 614, and bearing portions on the cam carrier insert 210 (e.g., bearing portions 230 shown in
In this way, the cylinder head 600 includes cam bearing towers 614 configured with bearing portions 615 to support first portions of the cam shaft, and the cam carrier insert 210 having bearing portions configured to support second portions of the cam shaft. In this way, the second portions of the cam shaft adjacent to the cam carrier insert 210 may control the deactivatable intake and exhaust valves of the second group of cylinders while second portions of the cam shaft adjacent to the cam bearing towers may be control non-deactivatable intake and exhaust valves of the first group of cylinders in the engine.
Referring to
As shown in
As shown in
Similarly, each valve assembly 626 may include the swing arm 710 and spring 712 enclosing a valve rod 818 connected to a valve seat 820 disposed in the cylinder 809. The swing arm 710 of each valve assembly 626 may connect to a lash adjustor 816 that may be coupled to an opening (e.g., opening 312 shown in
Referring to
The cam carrier insert 210 may be secured to a cylinder head (e.g., cylinder head 600 shown in
As shown in
Turning back to
The second portions of the cam shaft mounted on the bearing portions 230 of the cam carrier insert 210 may make contact with each valve assembly 626 (coupled to the deactivatable intake and exhaust ports of the second group of cylinders) to adjust a vertical position of the swing arm 709 and valve rod 818. By adjusting the vertical position of the swing arm 709 and valve rod 818, the deactivatable intake and exhaust ports of the second group of cylinders may be opened and closed during engine operation.
In this way, the cylinder head 600 includes the cam bearing towers 614 to support first portions of the cam shaft, and the cam carrier insert 210 having bearing portions 230 configured to support second portions of the cam shaft. By mounting second portions of the cam shaft on the cam carrier insert 210, sections of the cam shaft adjacent to the cam carrier insert 210 may control deactivatable intake and exhaust valves of the second group of cylinders while the first portions of the cam shaft adjacent to the cam bearing towers 614 may control non-deactivatable intake and exhaust valves of the first group of cylinders in the engine.
In one example, a system, comprises: a cylinder head with a cam bearing tower; a cam carrier insert positioned in the cylinder head; and a camshaft, the camshaft directly supported by the cam bearing tower and directly supported by the cam carrier insert. In the preceding example, additionally or optionally, the cam carrier insert is mounted directly to the cylinder head. In any or all of the preceding examples, additionally or optionally, the cam bearing tower is integral to, and monolithic with, the cylinder head. In any or all of the preceding examples, additionally or optionally, the camshaft is coupled to a variable displacement mechanism to disable one or more intake or exhaust valves of one or more cylinders coupled to the cylinder head. In any or all of the preceding examples, additionally or optionally, the cam bearing tower connects to side walls of the cylinder head to form a rigid support structure having bearing portions that support the cam shaft and a fuel pump pedestal. In any or all of the preceding examples, additionally or optionally, the system may further comprise a variable cam timing mechanism supported by a cam bearing tower of the cylinder head.
Furthermore, in any or all of the preceding examples, additionally or optionally, the cam bearing tower and the cam carrier insert include bearing portions that support a variable displacement engine mechanism, a variable control timing cap and the cam shaft. In any or all of the preceding examples, additionally or optionally, portions of the camshaft that connect to deactivatable valves are coupled to the cam carrier, whereas different portions of the camshaft that connect to non-deactivatable valves are coupled to the cam bearing tower of the cylinder head. In any or all of the preceding examples, additionally or optionally, the system further comprises a cylinder block coupled to the cylinder head. In any or all of the preceding examples, additionally or optionally, the system further comprises a cover coupled over the camshaft to enclose the camshaft and cam carrier to the cylinder head. In any or all of the preceding examples, additionally or optionally, the system further comprises a fuel pump mounted to the cylinder head.
Another example system, comprises: a cylinder head with a cam bearing tower; a cam carrier insert positioned in the cylinder head and offset asymmetrically to one side of the head; and a camshaft, the camshaft having first regions coupled directly to only bearing surfaces of the cam bearing tower and further having second, different, regions coupled directly to only surfaces of the cam carrier insert. In any or all of the preceding examples, additionally or optionally, the cam carrier is coupled between and interposed directly between the camshaft and the cylinder head, without any other components therebetween. In any or all of the preceding examples, additionally or optionally, there is no cam carrier coupled between the first region of the camshaft and the cylinder head.
In any or all of the preceding examples, additionally or optionally, the system further includes a variable cam timing mechanism supported by the cam bearing tower of the cylinder head. In any or all of the preceding examples, additionally or optionally, the system further includes an upper cap coupled to the cam carrier insert to securely fasten the cam shaft to the cylinder head. In any or all of the preceding examples, additionally or optionally, the cam carrier insert includes bearing portions that support a variable displacement engine mechanism to disable one or more intake or exhaust valves of one or more cylinders coupled to the cylinder head. In any or all of the preceding examples, additionally or optionally, the variable displacement engine mechanism includes a solenoid valve. In any or all of the preceding examples, additionally or optionally, the first regions of the camshaft connect to non-deactivatable valves in the cylinder head, and the second regions of the camshaft connect to deactivatable valves in the cylinder head.
An alternative example system comprises: a cylinder head with a cam bearing tower; a cam carrier insert positioned in the cylinder head and offset asymmetrically to one side of the head; a variable displacement engine mechanism coupled to the cam carrier insert; and a variable cam timing mechanism coupled to the cam bearing tower of the cylinder head.
Note that the example control and estimation routines included herein can be used with various engine and/or vehicle system configurations. The control methods and routines disclosed herein may be stored as executable instructions in non-transitory memory and may be carried out by the control system including the controller in combination with the various sensors, actuators, and other engine hardware. The specific routines described herein may represent one or more of any number of processing strategies such as event-driven, interrupt-driven, multi-tasking, multi-threading, and the like. As such, various actions, operations, and/or functions illustrated may be performed in the sequence illustrated, in parallel, or in some cases omitted. Likewise, the order of processing is not necessarily required to achieve the features and advantages of the example embodiments described herein, but is provided for ease of illustration and description. One or more of the illustrated actions, operations and/or functions may be repeatedly performed depending on the particular strategy being used. Further, the described actions, operations and/or functions may graphically represent code to be programmed into non-transitory memory of the computer readable storage medium in the engine control system, where the described actions are carried out by executing the instructions in a system including the various engine hardware components in combination with the electronic controller.
It will be appreciated that the configurations and routines disclosed herein are exemplary in nature, and that these specific embodiments are not to be considered in a limiting sense, because numerous variations are possible. For example, the above technology can be applied to V-6, I-4, I-6, V-12, opposed 4, and other engine types. The subject matter of the present disclosure includes all novel and non-obvious combinations and sub-combinations of the various systems and configurations, and other features, functions, and/or properties disclosed herein.
The following claims particularly point out certain combinations and sub-combinations regarded as novel and non-obvious. These claims may refer to “an” element or “a first” element or the equivalent thereof. Such claims should be understood to include incorporation of one or more such elements, neither requiring nor excluding two or more such elements. Other combinations and sub-combinations of the disclosed features, functions, elements, and/or properties may be claimed through amendment of the present claims or through presentation of new claims in this or a related application. Such claims, whether broader, narrower, equal, or different in scope to the original claims, also are regarded as included within the subject matter of the present disclosure.
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