The present disclosure relates to the technical field of vehicles. In particular, the present disclosure relates to a cam phase regulator assembly for an engine timing system.
In order to obtain the optimal combustion efficiency of an internal combustion engine, it is usually necessary to change an intake air volume in a combustion chamber according to an operating state of the engine, and therefore, variable valve timing (VVT) technology emerges. A main component for implementing variable valve timing is a cam phase regulator. The cam phase regulator comprises a stator and a rotor that can rotate relative to each other, wherein the stator is connected to a sprocket wheel, and the rotor is connected to a camshaft. The cam phase regulator drives, by a hydraulic fluid, the rotor to rotate relative to the stator, thereby adjusting a phase of the camshaft. To control the flow of the hydraulic fluid into or out of a hydraulic cavity, an engine oil control valve is usually further mounted in the cam phase regulator.
As disclosed in patent documents such as CN 109989797 A, in the prior art, the engine oil control valve is an independent component assembled into the cam phase regulator. The engine oil control valve is generally inserted into the center of the rotor of the cam phase regulator, and one end of the engine oil control valve protrudes to the outside of the rotor and is interlinked with the camshaft by threads. The engine oil control valve comprises a cylindrical valve body, and other components of the engine oil control valve are all mounted inside the valve body. A one-way valve and a filter of the engine oil control valve are mounted at an oil inlet so as to control the one-way inflow of the hydraulic fluid and filter the incoming hydraulic fluid. A sleeve of the engine oil control valve diverts the hydraulic fluid and supports a spring. The spring provides an elastic restoring force for a valve core. By means of the movement of the valve core in the valve body, different flow channels in the rotor may be in communication, thereby controlling the hydraulic fluid to flow into and out of different hydraulic cavities.
In the prior art, for the rotor, the engine oil control valve and the camshaft, the mounting relationship among them is complicated, there is a large number of components, and production costs are high.
Therefore, the technical problem to be solved by the present disclosure is to provide an improved cam phase regulator assembly.
The cam phase regulator assembly comprises a stator, a rotor, and an engine oil control valve, the rotor is rotatably mounted on the radial inner side of the stator, the engine oil control valve comprises a valve core and an elastic piece, and the valve core is mounted on the radial inner side of the rotor in a manner of being movable in the axial direction. The cam phase regulator assembly further comprises a retaining plate mounted at an axial end of the rotor, hydraulic flow channels leading to the rotor are provided on the retaining plate, and the elastic piece is abutted between the retaining plate and the valve core along the axial direction. The retaining plate mounted at the axial end of the rotor may close a central cavity of the rotor and provide axial support for the elastic piece of the engine oil control valve. This allows each component of the engine oil control valve to be mounted inside the rotor, without having to extend into a camshaft.
According to an example embodiment of the present disclosure, the cam phase regulator assembly may further comprise a one-way valve and/or a filter clamped between the rotor and the retaining plate. Thus, the one-way valve and/or the filter may be mounted in a simple way.
According to an example embodiment of the present disclosure, the one-way valve and/or the filter may have the same outer profile as the retaining plate. This allows the one-way valve and/or the filter to be directly clamped between the rotor and retaining plate, and ensures a good sealing effect.
According to an example embodiment of the present disclosure, the cam phase regulator assembly may further comprise a supporting pin and a timing pin which pass through both the rotor and the retaining plate along the axial direction, respectively. The supporting pin is configured to position a return spring of the rotor, and the timing pin is configured for the timing of the rotor. Relative positions of the retaining plate and the rotor in a plane perpendicular to the axial direction may be defined by these two pins.
According to an example embodiment of the present disclosure, one of the supporting pin and the timing pin may be tightly fitted with the retaining plate, and the other one may be loosely fitted with the retaining plate. In particular, before the cam phase regulator assembly is mounted into the engine, by one of the supporting pin and the timing pin, which is tightly fitted with the retaining plate, the retaining plate may be prevented from moving axially relative to the rotor, while avoiding increasing mounting difficulty.
According to an example embodiment of the present disclosure, the rotor may be configured to be fixedly connected to the camshaft by a bolt, the bolt is configured to pass through the rotor and the retaining plate along the axial direction and to be connected to the camshaft, thereby clamping the retaining plate between the camshaft and the rotor. After the cam phase regulator assembly is mounted into the engine, the retaining plate is positioned by the bolt.
According to an example embodiment of the present disclosure, the cam phase regulator assembly may further comprise a sprocket wheel fixed at an axial end of the stator, the sprocket wheel comprises a center hole for the camshaft to pass through and a flange protruding from an inner wall of the center hole towards a radial inner side, and the retaining plate is constrained between the flange and the rotor in the axial direction. In particular, before the cam phase regulator assembly is mounted into the engine, by the flange of the sprocket wheel, the retaining plate may be prevented from falling off.
According to an example embodiment of the present disclosure, an inner sidewall of the flange may be configured to guide and position the camshaft relative to the stator. Since the sprocket wheel is fixed onto the stator, and the rotor is fixed onto the camshaft, the flange helps guide the alignment of the camshaft and the rotor relative to the stator.
According to an example embodiment of the present disclosure, the retaining plate may comprise flow channel holes passing therethrough along the axial direction, and the flow channel holes are configured to introduce a hydraulic fluid from the camshaft into the engine oil control valve, thereby serving as hydraulic flow channels leading to the rotor. The hydraulic fluid from the camshaft may enter the engine oil control valve through the flow channel holes on the retaining plate, and then enter different hydraulic cavities between the stator and the rotor through hydraulic flow channels in the engine oil control valve and the rotor.
According to an example embodiment of the present disclosure, the hydraulic flow channels of the engine oil control valve may be integrally formed in the rotor, and an inner sidewall of the rotor guides the valve core. Thus, the structure of the engine oil control valve is further simplified.
The present disclosure is further described below in conjunction with the accompanying drawings. The same reference numerals in the drawings will be used to refer to elements with the same functions. In the drawings:
The detailed description of a cam phase regulator assembly according to the present disclosure will be described below in conjunction with the accompanying drawings. The following detailed description and drawings are intended to exemplarily illustrate the principle of the present disclosure. The present disclosure is not limited to the described example embodiments.
According to example embodiments of the present disclosure, provided is a cam phase regulator assembly for an engine of a motor vehicle. Such cam regulator assembly may be connected to a camshaft configured to control an engine valve, so as to adjust a phase of the cam.
As shown in
The sprocket wheel 3 and the end cover 4 are fixed at two ends of the stator 1, respectively, thereby being opposed to each other along the axial direction. The sprocket wheel 3 and the end cover 4 abut against the rotor 2 in opposite directions from two axial ends, respectively, thereby defining an axial position of the rotor 2 relative to the stator 1. In addition, the sprocket wheel 3 and the end cover 4 close the hydraulic cavities between the webs and the blades from the two axial ends, respectively. The sprocket wheel 3 may be engaged with a chain or a belt to drive the stator 1 to rotate.
The engine oil control valve is mounted on the radial inner side of the rotor 2, particularly being coaxially mounted at a center of the rotor 2. The engine oil control valve may control the flow of a hydraulic fluid into and out of the hydraulic cavities between the webs and the blades, thereby controlling a rotation position of the rotor 2 relative to the stator 1. The engine oil control valve comprises a valve core 5 and an elastic piece 6. The valve core 5 is mounted on the radial inner side of the rotor 2 in a manner of being movable in the axial direction. In the present embodiment, the engine oil control valve does not have an independent valve body, hydraulic flow channels of the engine oil control valve are integrated in the rotor 2, and the valve core 5 is in direct contact with an inner sidewall of the rotor 2 and can move along a center hole of the rotor 2 in the axial direction. However, the engine oil control valve may also alternatively have components such as an independent valve body, and have channels, which cooperate with the hydraulic flow channels in the rotor 2, in the valve body. On the basis of an axial position of the valve core 5, the engine oil control valve may be in communication with hydraulic cavities between different webs and blades.
The cam phase regulator assembly further comprises a retaining plate 7 mounted at an axial end of the rotor 2. As shown in
The elastic piece 6 is abutted between the retaining plate 7 and the valve core 5 along the axial direction, thereby applying, to the valve core 5, an elastic force that is axially away from the retaining plate 7. The valve core 5 moves in the center hole along the axial direction under the action of both the elastic force of the elastic piece 6 and liquid pressure. In the present embodiment, the elastic piece 6 is, for example, a coil spring. However, in other embodiments, the elastic piece 6 may also be other elastic components. As shown in the left panel in
As shown in
The end of the camshaft 8 is formed with a cavity. When the cam phase regulator assembly is connected to the camshaft 8, the cavity of the camshaft 8 can be in communication with the plurality of flow channel holes 7a of the retaining plate 7, thereby supplying the hydraulic fluid to the engine oil control valve.
The cam phase regulator assembly further comprises a one-way valve 9. As shown in
The cam phase regulator assembly may further additionally comprise a filter 10. As shown in
As shown in
One of the supporting pin 12 and the timing pin 13 may be tightly fitted with the retaining plate 7, and the other one may be loosely fitted with the retaining plate 7. The one that is tightly fitted with the retaining plate 7 may provide a certain axial constraint force for the retaining plate 7, thereby reducing the risk of the retaining plate 7 falling off the rotor 2 during mounting process. The one that is loosely fitted with the retaining plate 7 may reduce requirement for accuracy of fit. As shown in
The flange 3a may be a complete annular flange and may also be a flange having notches in the circumferential direction. As shown in
As shown in
The cam phase regulator assembly according to the present disclosure improves a connection mode among the rotor, the engine oil control valve, and the camshaft. The retaining plate closes the engine oil control valve and provides support for the elastic piece, such that the camshaft may directly abut against the retaining plate, the engine oil control valve does not need to be inserted into the camshaft, and the camshaft does not need to be inserted into the rotor, either. The retaining plate has a relatively simple function and structure, is easy to manufacture, and has low production costs. In the process of fastening the retaining plate, components such as the one-way valve and the filter may also be directly fixed onto the rotor, making the mounting process more convenient and reliable. Furthermore, the sprocket wheel may further be used to provide guidance and positioning functions for the camshaft to facilitate alignment between the camshaft and the stator. Since the camshaft, the rotor and the retaining plate are directly fixed together, the camshaft and the rotor do not need to be aligned via the retaining plate, and therefore, the requirement for assembly accuracy is low, which is conducive to further reducing the production costs.
Although possible embodiments have been described illustratively in the above description, it should be understood that there are still a large number of embodiment variations through combinations of all known technical features and embodiments as well as those that are readily apparent to those skilled in the art. In addition, it should be further understood that the exemplary embodiments are just examples and shall not in any way limit the scope of protection, application and construction of the present disclosure. The foregoing description is more intended to provide those skilled in the art with a technical guidance for converting at least one exemplary embodiment, in which various changes, especially changes in the functions and structures of the components, can be made as long as they do not depart from the scope of protection of the claims.
This application is the U.S. National Phase of PCT Application No. PCT/CN2022/079588 filed on Mar. 7, 2022, the entire disclosure of which is incorporated by reference herein.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2022/079588 | 3/7/2022 | WO |