The invention relates to cameras and in particular camera modules suitable for integration into portable communication devices, such as cell phones, and the portable communication devices comprising such camera modules.
Camera modules embedded in cell phones offer many of the same features offered by conventional digital cameras and comprise many of the same components as conventional digital cameras. Cell phone camera modules generally provide an auto focus (AF) function and a zoom function and comprise a photosensitive surface such as a CCD or CMOS photosurface on which scenes are imaged by the camera module recorded that often has a pixel count that approaches that available with conventional cameras. To provide the AF and zoom functions a cell phone camera module generally comprises a first lens or lens systems, hereinafter collectively referred to as an “auto focus” lens (AF, lens), that functions to focus images on the module photosurface and a second lens or lens system, hereinafter referred to collectively as a “zoom lens”, that provides a zoom function. The AF lens and the zoom lens are mounted respectively to first and second platforms, referred to for convenience as AF and zoom platforms respectively, of a lens transport system so that the optic axes of the AF and zoom lenses are coincident along a common “camera module” optic axis. A suitable motor or actuator comprised in the transport system moves the AF and zoom platforms to position the AF and zoom lenses and provide thereby focusing and zoom functions, i.e. positioning the lenses in various telephoto and wide-angle configurations to image a scene.
Unlike conventional digital cameras, camera modules suitable for embedding in cellular phones must generally be configured to fit into a relatively small space available for a camera function in such phones. Furthermore, whereas there is demand that cell phone camera modules provide image quality and functions that keep pace with improving image quality and an increasing number of functions offered by conventional digital cameras, space available for camera modules in cell phones is generally decreasing as cell phones become thinner and smaller.
An aspect of some embodiments of the invention relates to providing a camera module comprising an improved transport system having AF and zoom platforms for moving and positioning AF and zoom lenses comprised in the camera module.
According to an aspect of some embodiments of the invention, the transport system is configured sufficiently small so that the camera module may be embedded in a portable communication device, such as a cellular phone.
According to an aspect of some embodiments of the invention, the transport system comprises at least one rod, hereinafter a “worm-drive shaft”, formed with threads that mesh with corresponding threads formed on an AF and/or a zoom platform of the transport system. The at least one worm-drive shaft is parallel to the optic axis of the camera module and rotation of the shaft translates the AF and/or zoom platform and lenses mounted thereto along the optic axis of the camera module.
Optionally, the at least one worm-drive shaft comprises at least two worm-drive shafts. The AF platform of the worm-drive system is provided with threads that mesh with a worm-drive shaft of the at least two worm-drive shafts and the zoom platform is provided with threads that mesh with a different worm-drive shaft of the at least two worm-drive shafts.
In an embodiment of the invention, each of the AF and zoom platforms is mounted to at least one guide rail, also parallel to the camera module optic axis, along which the platform is able to freely slide. The at least one guide rail contributes to stabilizing orientation of the platform and providing it with accurately controlled motion and positioning. An optionally piezoelectric motor is coupled to each of the at least one worm-drive shaft and is controllable to rotate the shaft to selectively position the AF or zoom platform to which it is coupled, and thereby its associated lens or lens system, along the camera module optic axis to provide telephoto or wide-angle imaging and focusing of a scene.
For convenience of presentation, a transport system in accordance with an embodiment of the invention comprising a worm-drive shaft is referred to as a “worm-drive” system.
According to an aspect of some embodiments of the invention, the transport system, comprises a tube, hereafter a “drive-tube”, that has threads formed on a region of its inside surface and is rotatable about its axis, which axis coincides with the optic axis of the camera module. At least one piezoelectric motor is coupled to the drive-tube and is controllable to rotate the drive-tube. For convenience of presentation, a transport system in accordance with an embodiment of the invention comprising a drive-tube is referred to as a “turret drive” system.
The AF platform of the turret-drive system is formed with threads that match those of the drive-tube and is coupled to the drive-tube by inserting the platform into the drive-tube so that the threads of the platform mesh with those of the drive-tube. At least one linear guide rail along which the AF platform is able to freely slide prevents the platform from rotating when the drive-tube is rotated. As a result, when the at least one piezoelectric motor rotates, the drive-tube, the AF carrier platform translates along the optic axis of camera module. The piezoelectric motor controls the position of the AF platform along the camera module optic axis and thereby of the AF lens mounted to the platform by controlling an angle through which the motor rotates the drive-tube.
The zoom platform of the turret-drive system is also mounted inside the drive-tube. Optionally, the zoom platform does not comprise threads that mesh with those of the drive-tube. Motion of the zoom platform and thereby of the zoom lens along the camera module optic axis is optionally controlled by the AF platform, which can be selectively coupled or uncoupled to the zoom platform so that motion of the AF lens respectively moves or does not move the zoom platform. Optionally, the zoom platform is selectively “dockable” in a telephoto position along the optic axis of the camera module or a wide-angle position along the axis to provide a telephoto or wide-angle image of a scene. Docking of the zoom lens is optionally accomplished by at least one flexible latch and a corresponding at least one catch. The zoom platform is docked in a wide-angle or telephoto position when the at least one flexible latch locks into a corresponding appropriate catch. In either of the positions of the zoom lens, the AF platform is positionable along the camera module optic axis by rotation of the drive-tube to provide appropriate focusing of the image of the scene on the module photosurface.
An aspect of some embodiments of the invention relates to providing a camera module comprising a transmission system having at least one linear rail, hereinafter referred to as a “drive rail”, parallel to the optic axis of the camera module to which the AF and/or zoom platforms are mounted. In accordance with an embodiment of the invention, at least one piezoelectric motor is mounted to the AF platform so that a coupling surface of the motor presses resiliently against a drive rail of the at least one drive rail. The motor is controllable to generate vibrations in its coupling surface that cause the motor, and thereby the AF platform, to “shinny” and translate along the drive rail. For convenience of presentation, a transport system in accordance with an embodiment of the invention in which a platform shinnies along a drive rail, is referred to as a “shinny-drive” system.
Optionally, the at least one drive rail comprises a plurality of drive rails and the at least one motor comprises a plurality of motors. Optionally each motor is resiliently pressed toward a different one of the plurality of drive rails so that the motor's coupling surface presses against the drive rail. Optionally, the transmission system comprises at least one guide rail along which the carrier platform is configured to freely slide or roll. The guide rail contributes to stabilizing orientation of the platform and providing it with accurately controlled motion and positioning. Optionally, the at least one motor is mounted to the platform and pressed towards a drive rail so that it generates a torque that contributes to registering and aligning the platform to the at least one drive rail and/or guide rail.
In an embodiment of the invention, at least one piezoelectric motor is similarly mounted to the zoom platform so that a coupling surface of the motor presses resiliently against a drive rail of the at least one drive rail. The motor is controllable to shinny and translate the zoom platform and thereby its zoom lens along the drive rail.
The piezoelectric motors mounted to the AF and zoom platforms are controllable to translate the AF and zoom platforms along the camera module optic axis to selectively position the AF and/or zoom platforms, and thereby their associated lenses, in telephoto or wide-angle positions along the optic axis.
In an embodiment of the invention, only the AF platform of a shinny-drive system is provided with at least one piezoelectric motor that moves the AF platform and its AF lens along the camera module optic axis. The zoom platform is, optionally, moved and positioned by motion of the AF platform, which can be selectively coupled or uncoupled to the zoom platform so that motion of the AF platform respectively moves or does not move the zoom platform.
Optionally, the zoom platform is selectively “dockable” in a telephoto position along the optic axis of the camera module or a wide-angle position along the axis to provide a telephoto or wide-angle image of a scene. As in the case of a turret-drive system noted above, docking of the zoom lens is optionally accomplished by at least one flexible latch and a corresponding at least one catch. In either the wide-angle or telephoto positions of the zoom platform, the AF platform may be positioned along the camera module optic axis by operation of its at least one piezoelectric motor to provide appropriate focusing of the image on the module photosurface.
Various piezoelectric motors are controllable to provide accurately controlled amounts of kinetic energy to mechanical systems and are suitable for use in transport systems comprised in camera modules in accordance with embodiments of the invention. For example, U.S. Pat. No. 5,616,980 to Zumeris et al, and PCT Publication WO 00/74153 entitled “Multilayer Piezoelectric Motor” describe piezoelectric motors that are suitable for practice of the present invention.
Piezoelectric motors described in the referenced patent and PCT Publication comprise a relatively thin rectangular piezoelectric vibrator having large parallel face surfaces and narrow short and long edge surfaces. Optionally, a surface region of a short edge of the vibrator or a surface of a “friction nub” on a short edge of the vibrator functions as a motor coupling surface that is pressed to a contact surface of a moveable body. Electrodes on the face surfaces of the vibrator or, for piezoelectric motors described in WO 00/74153, on face surfaces of layers of the vibrator, are electrified to excite vibrations in the motor's friction nub that transmit kinetic energy to the moveable body via the body's contact surface. PCT Publication PCT/IL00/00698 entitled “Piezoelectric Motors and Motor Driving Configurations” describes various piezoelectric motors and methods of coupling such motors to rotate moveable bodies. PCT Application PCT/IL03/00613 entitled “High Resolution Piezoelectric Motor” describes piezoelectric motors and methods of operating piezoelectric motors to position an object with relatively high accuracy. The disclosures of all the above referenced documents are incorporated herein by reference.
There is therefore provided in accordance with an embodiment of the invention a camera module having an optic axis and comprising: at least one platform formed with threads and comprising at least one lens that receives and transmits light that reaches the camera module from a scene being imaged by the module; a different drive shaft having an axis parallel to the optic axis for each platform of the at least one platform, which shaft is formed with threads that mesh with the threads in the platform; a contact surface coupled to each drive shaft so that when the contact surface rotates, the drive shaft rotates; and a piezoelectric motor controllable to rotate the contact surface and thereby the shaft to move and position the platform whose threads mesh with those of the shaft along the optic axis.
Optionally the camera module has at least one linear guide parallel to the optic axis along which the at least one platform moves substantially freely that prevents the platform from rotating relative to the drive shaft whose threads mesh with those of the platform.
Additionally or alternatively, the contact surface is optionally, a surface of a drive wheel coupled to the drive shaft, which drive wheel has an axis of rotation parallel to the axis of rotation of the drive shaft.
In an embodiment of the invention, the piezoelectric motor that rotates the contact surface comprises a coupling surface that is pressed to the contact surface and wherein motion of the coupling surface rotates the contact surface and thereby the drive shaft.
In an embodiment of the invention, the piezoelectric motor comprises a rectangular piezoelectric vibrator having large parallel face surfaces and short and long edge surfaces. Optionally, the coupling surface of the motor is located on an edge surface of the vibrator. Optionally, the edge surface is a short edge surface.
In an embodiment of the invention, the camera module comprises a motor mount that holds the piezoelectric motor with its long edge surfaces substantially parallel to the optic axis.
In an embodiment of the invention, the camera module comprises a resilient element that urges the piezoelectric motor so that it's coupling surface presses against the contact surface.
Additionally or alternatively, the camera module optionally comprises a camera module housing to which the motor mount is mounted. Optionally, the camera module housing has a substantially cubic shape. Additionally or alternatively, the camera module housing comprises at least one bearing for each drive shaft to which the drive shaft is mounted. Optionally, a bearing of the at least one bearing to which a drive shaft is mounted is spring loaded.
In an embodiment of the invention, the at least one platform comprises a plurality of platforms. Optionally, the plurality of platforms comprises two platforms.
There is further provided in accordance with an embodiment of the invention, a camera module having an optic axis and comprising: a drive-tube rotatable about the optic axis and having an inside surface formed with a thread and an axis of rotation coincident with the optic axis; a first platform mounted inside the drive-tube having a thread that meshes with the thread of the drive-tube and comprising at least one lens that receives and transmits light that reaches the camera module from a scene being imaged by the module; at least one guide rail along which the first platform slides freely that prevents the platform from rotating when the drive tube is rotated; and at least one piezoelectric motor controllable to rotate the drive tube and thereby to move and position the first platform along the optic axis.
Optionally, the piezoelectric motor comprises a coupling surface that is pressed to a contact surface of the tube and the motor is controlled to generate motion in its coupling surface to rotate the tube. Optionally, the drive-tube comprises an annular collar concentric with the axis of the drive-tube and the contact surface is a surface of the collar.
In an embodiment of the invention, the piezoelectric motor comprises a rectangular piezoelectric vibrator having large parallel face surfaces and short and long edge surfaces. Optionally, the coupling surface of the motor is located on an edge surface of the vibrator. Optionally, the edge surface is a short edge surface.
In an embodiment of the invention, the camera module comprises a motor mount that holds the piezoelectric motor with its long edges substantially parallel to the optic axis. Optionally, the camera module comprises a camera module housing to which the motor mount is mounted.
In an embodiment of the invention, the camera module comprises a resilient element that urges the piezoelectric motor so that its coupling surface presses against the contact surface.
In an embodiment of the invention, the camera module comprises a second platform mounted inside the drive tube and having at least one lens that receives and transmits light that reaches the camera module from the scene. Optionally, the second platform does not have threads that mesh with the threads of the drive-tube. Additionally or alternatively, the second platform optionally slides freely along the at least one guide rail.
In an embodiment of the invention, the second platform is coupled to the first platform so that it can slide along the optic axis between first and second positions relative to the first platform. Optionally, at the first position the first and second platforms substantially touch.
In an embodiment of the invention, the camera module comprises at least one latch and a matching catch operable to secure the second platform at at least one predetermined position along the optic axis. Optionally, the catch comprises a groove formed in the second platform. Optionally, the latch extends along a direction parallel to the optic axis.
There is further provided in accordance with an embodiment of the invention, a camera module having an optic axis and comprising: at least one drive rail parallel to the optic axis; at least one first platform comprising at least one lens that receives and transmits light that reaches the camera module from a scene being imaged by the module and comprises at least one piezoelectric motor having a coupling surface that contacts the at least one drive rail; wherein, the at least one piezoelectric motor is controllable to excite vibrations in the coupling surface that apply force to the drive rail so as to move and position the first platform along the optic axis.
Optionally, the at least one drive rail comprises a plurality of parallel drive rails. Optionally, the at least one piezoelectric motor comprises a different piezoelectric motor for each drive rail which motor has a motor coupling surface that contacts the drive rail.
In an embodiment of the invention, the platform comprises an arm for each piezoelectric motor of the at least one piezoelectric motor that holds the motor and is connected to a main central body of the platform. Optionally, the arm is connected to the main body of the platform by a relatively thin neck that enables the arm td elastically bend away from the main body. Additionally or alternatively, the arm is optionally an integral part of the platform defined by a slot formed in the platform.
In an embodiment of the invention, the camera module comprises a resilient body that presses the coupling surface to contact a drive rail of the at least one drive rail. Optionally, the resilient body operates to urge the arm away from the main body of the platform.
In an embodiment of the invention, the camera module comprises at least one guide rail parallel to the drive rail along which the platform moves substantially freely that prevents the platform from rotating relative to the drive rail. Optionally, forces generated by the resilient body between the coupling surface of each motor and the drive rail to which it is pressed generate torque that urges the platform to the at least one guide rail.
In an embodiment of the invention, the platform comprises at least one bearing having a component that rolls along the at least one guide rail.
Optionally, the rolling component and the guide rail have corresponding complementary surfaces that substantially prevent the guide rail and rolling component from displacing laterally with respect to the guide rail. Optionally, one of the complementary surfaces is a convex surface and the other a concave surface.
In an embodiment of the invention, the rolling component comprises a wheel. Optionally, the wheel is formed with a groove that matches the shape of the complementary surface of the guide rail.
In an embodiment of the invention, the at least one guide rail comprises a plurality of parallel guide rails.
In an embodiment of the invention, the at least one first platform comprises two first platforms.
In an embodiment of the invention, the camera module comprises a second platform having at least one lens that receives and transmits light that reaches the camera module from the scene. Optionally, the second platform is coupled to a first platform of the at least one first platform so that it can slide along the optic axis between first and second positions relative to the first platform. Optionally, at the first position the first and second platforms substantially touch.
In an embodiment of the invention, the camera module comprises at least one latch and a matching catch operable to secure the second platform at at least one predetermined position along the optic axis. Optionally, the catch comprises a groove formed in the second platform. Optionally, the latch extends along a direction parallel to the optic axis.
In an embodiment of the invention, the camera module comprises a collecting lens that receives light that reaches the camera module from the scene and transmits the received light to the at least one lens comprised in the at least one platform.
In an embodiment of the invention, the camera module comprises a photosurface for sensing light from the scene imaged by the camera.
There is further provided, in accordance with an embodiment of the invention, a portable terminal comprising a camera module according to any of the preceding claims. Optionally, the portable terminal comprises a communication module for transmitting and/or receiving signals. Additionally or alternatively, the portable terminal comprises a display screen.
In an embodiment of the invention, the portable terminal comprises a housing in which components of the terminal are housed. Optionally, a dimension of the housing is substantially equal to a dimension of the camera module. Optionally, the dimension of the housing is a thickness of the housing. Additionally or alternatively, the dimension of the camera module is a maximum dimension of the camera module parallel to its optic axis.
In an embodiment of the invention, the portable terminal comprises a cell phone.
In an embodiment of the invention, the portable terminal comprises a bar-code reader.
Non-limiting examples of embodiments of the present invention are described below with reference to figures attached hereto. In the figures, which are listed following this paragraph, identical structures, elements or parts that appear in more than one figure are generally labeled with a same reference numeral in all the figures in which they appear. Dimensions of components and features shown in the figures are chosen for convenience and clarity of presentation and are not necessarily shown to scale.
Camera module 20 optionally comprises a worm-drive system 30 comprising AF and zoom platforms 31 and 41 for positioning AF and zoom lenses or lens systems (not shown in
Worm-drive system 30 optionally comprises first and second worm-drive shafts 32 and 42, which are formed with threads 33 and 43 respectively and at least one guide rail, all of which are parallel to the optic axis of camera module 20. Optionally, as shown in
Worm-drive shafts 32 and 42 are optionally attached to drive wheels 34 and 44 respectively that are coupled to piezoelectric motors 35 and 45 respectively, which are operable to rotate the drive wheels and thereby drive shafts 32 and 42. Optionally, each piezoelectric motor 35 and 45 comprises a rectangular piezoelectric vibrator 61 having a friction nub 62 mounted or formed on a narrow edge thereof and is similar to a piezoelectric motor described in U.S. Pat. No. 5,616,980 or PCT Publication WO 00/74153 referenced above. Other suitable piezoelectric motors known in the art may be used in the practice of the invention and be substituted for the motors shown in the figures. Each motor 35 and 45 is mounted to a suitable motor mount, which holds the motor and resiliently urges the motor towards its associated drive wheel 34 or 44 so that the motor's friction nub 62 is resiliently pressed to the drive wheel. A motor mount in accordance with an embodiment of the invention is schematically shown in
AF platform 31 is formed so that it has threads that mesh with threads 33 of worm-drive shaft 32 and is optionally coupled to at least one of guide rails 51 and 52 so that it slides freely along the at least one guide rail. Rotation of worm-drive shaft 32 therefore causes AF platform 31 to translate along optic axis 23. Worm-drive shaft 32 is selectively controlled to rotate in a clockwise or counterclockwise direction and translate AF platform 31 towards or away from collecting lens 21 by exciting piezoelectric motor 35 to generate appropriate vibrations in friction nub 62 and apply thereby a torque to drive wheel 34. Clockwise and counterclockwise rotation of worm-drive shaft 32 is defined with reference to a suitable direction along the axis of the drive shaft. Hereinafter, the directions towards or away from collecting lens 21 are respectively referred to as up or down. Details of the operation of piezoelectric motor 35 are discussed below with reference to
Optionally, to couple AF platform 31 to worm-drive shaft 32, the AF platform comprises a coupling protrusion 36 formed with a threaded hole through which worm-drive shaft 32 passes and whose threads mesh with threads 33 of the worm-drive shaft. Optionally, the AF platform couples to each guide rail 51 and 52. Optionally, to couple with first and second guide rails 51 and 52, AF platform 31 has a first guide protrusion 37 formed with a hole through which first guide rail 51 passes and a bifurcated guide protrusion 38 (
Zoom platform 41 is optionally coupled to worm-drive shaft 42 and guide rails 51 and 52 similarly to the manner in which AF platform 31 is coupled to worm-drive shaft 32 and guide rails 51 and 52. Optionally, the zoom platform 41 has a coupling protrusion 46 formed with a threaded hole through which worm-drive shaft 42 passes and whose threads mesh with threads 43 of the worm-drive shaft. Optionally, to couple with first and second guide rails 51 and 52, zoom platform 41 has a first guide protrusion 47 formed with a hole through which first guide rail 51 passes and a bifurcated guide protrusion 48 (
By controlling motor 45 to selectively rotate drive wheel 44 and thereby drive shaft 42 clockwise or counter-clockwise with reference to a suitable direction along the axis of the drive shaft, zoom platform 41 is selectively translated along optic axis 23 up or down.
Motor mount 80 optionally comprises a holding frame 81 optionally coupled by two flexible extensor arms 82 that are attached to a base block 84. Base block 84 is secured to housing 70 using any of various methods known in the art, such as by being glued and/or press fit into a recess in housing 70. Extensor arms 82 are formed with relatively thin regions 88 that provide flexibility to the arms in a direction parallel to the length of piezoelectric motor 35 but are sufficiently wide in a direction perpendicular to the plane of the motor so that they are relatively rigid in that direction. A resilient element optionally a coil spring 90, urges holding frame 81 towards drive wheel 34 so that friction nub 62 of piezoelectric motor 35 resiliently presses on the drive wheel. Optionally, flexible element 90 is mounted to a support stub 91 of housing 70 and extends into a recess 92 at the top of holding frame 81.
An inset 85 schematically shows internal details of the manner in which holding frame 80 optionally supports piezoelectric motor 35 and details of an optional configuration of electrodes 101-104 formed on vibrator 61 of the motor that are discussed below with reference to
Optionally, camera module 20 is provided with a monitoring system that monitors rotation of each worm-drive shaft 32 and 42 (
Piezoelectric motor 35 optionally comprises four quadrant electrodes 101-104 formed on a first large face surface of piezoelectric vibrator 61 and a single large electrode (not shown) on a second large face surface of the vibrator. Diagonal electrodes are optionally electrically connected.
In an embodiment of the invention, to control motor 35 to rotate drive wheel 34 and worm-drive shaft 32 clockwise, diagonal electrodes 101 and 103 are electrified relative to the large electrode with a first AC voltage, optionally at a resonant frequency of the vibrator. Diagonal electrodes 102 and 104 are optionally electrified with a second AC voltage, 180° out of phase with the first voltage. Electrification of the electrodes causes vibrator 61 to vibrate in the plane of the vibrator with longitudinal vibrations parallel to the vibrator's long dimension and transverse “bending vibrations” parallel to the short dimension of the vibrator. The vibrations generate clockwise (as seen from the point of view of the reader) elliptical vibrations in friction nub 62 having an “orbit” schematically represented by a “clockwise” ellipse 106. For a portion of every cycle of elliptical vibration 106 along the bottom of ellipse 106, friction nub 62 contacts drive wheel 34 and applies a force indicated by a block arrow 107 that turns the drive wheel clockwise (as seen from the top of drive shaft 32). For the rest of elliptical cycle 106 the friction nub does not contact the drive wheel. By reversing the polarities of the AC voltages applied to diagonal electrode pairs 101-103 and 102-104, the elliptical vibrations are reversed and become counterclockwise vibrations schematically represented by a counterclockwise ellipse 108. The counterclockwise vibrations apply a force represented by a block arrow 109 that is in a direction opposite that of block arrow 107 to drive wheel 34 that rotates the drive wheel in a counterclockwise direction.
Other electrification configurations known in the art may be used in accordance with an embodiment of the invention to operate piezoelectric motor 35 and rotate worm-drive shaft 32. For example, piezoelectric motor 35 may be operated in an asymmetric pulsed mode to rotate drive shaft 32. In this mode, electrodes on piezoelectric vibrator 61 are electrified with asymmetric pulses that cause the piezoelectric vibrator to bend in its plane to displace friction nub to one side relatively rapidly or relatively slowly and then displace the friction nub back in the opposite direction respectively relatively slowly or relatively rapidly. During the relative rapid displacement, friction between friction nub 62 and drive wheel 34 is relatively large and the drive wheel moves with the friction nub and rotates. During the relatively rapid motion of friction nub 62, friction between the nub and the drive wheel is relatively low, the friction nub slides over the surface of drive wheel 34 to which it is pressed and the drive wheel substantially does not move with the friction nub and substantially does not rotate. For each cycle of a rapid and slow motion of friction nub 62, drive wheel 34 undergoes a net rotation in a direction determined by the slow displacement of the friction nub.
By way of example, to operate in the asymmetric pulsed mode, electrodes 101 and 104 are optionally electrically connected and pulsed with a same unipolar asymmetric pulse having a relatively short rise time and relatively long fall time. Electrodes 102 and 104 are optionally electrically connected and electrified with a pulse that is the negative of the pulse that electrifies electrodes 101 and 104. The asymmetric pulses applied to the electrodes cause vibrator 61 to bend and displace friction nub 62 to the right (assuming appropriate correspondence between the polarity of the pulse and polarization of piezoelectric vibrator 61) relatively rapidly during the pulses rise time. During the relatively long fall time, piezoelectric vibrator 61 slowly relaxes and unbends, returning friction nub 62 relatively slowly to its original position.
Methods of exciting piezoelectric motors similar to piezoelectric motors 35 and 45 are described in U.S. Pat. No. 5,616,980, PCT Publication WO 00/74153, and PCT Applications PCT/IL00/00698 and PCT/IL03/00613 referenced above and may be used in the practice of the invention. U.S. Pat. No. 5,616,980, describes a number of different electrification configurations for electrifying electrodes of a piezoelectric motor similar to piezoelectric motors 35 and 45 to operate the motor in an asymmetric pulsed mode.
In the wide-angle configuration shown in
Turret-drive system 122 optionally comprises a base 130, a drive-tube 140, an AF platform 160 and a zoom platform 180 to which AF and zoom lenses respectively of camera module 120 are mounted and guide rails 200. Camera module 120 also comprises a housing 202, parts of which function as components of the turret-drive system and a collecting lens 21 having an optic axis coincident with an optic axis 23 of camera module 120.
Base 130 is optionally formed with a circular well 131, an annular recess 132 concentric with the well and optionally, bearings of any suitable configuration known in the art represented by two wheels 134, which are optionally mounted in or relative to the base so that they protrude into or rest on the surface of the annular recess. A photosensitive surface 24, such as a CCD or CMOS is optionally located at the bottom of well 131 on a suitable substrate, which optionally comprises a wiring substrate for the photosurface.
Drive-tube 140 optionally comprises a drive collar 141 and has threads 142 formed on its inside surface. The drive-tube is configured so that it may be seated in well 131 with drive collar 141 contacting and riding on wheels 134. At least one piezoelectric motor 60, optionally similar to piezoelectric motors 35 and 45 and comprising a piezoelectric vibrator 61 and friction nub 62 is coupled to drive collar 141 and is controllable to apply force to the drive collar to selectively rotate the drive collar clockwise or counterclockwise around camera module optic axis 23.
To couple each of the at least one piezoelectric motor 60 to drive collar 141, a resilient element, represented by a coil spring 143, urges the motor toward the collar so that the motor's friction nub presses on the drive collar. Whereas resilient element 143 is represented by a coil spring, the resilient element may be any suitable resilient element known in the art such as a leaf spring or a suitably shaped mass of a resilient material, such as a rubber. By way of example, in
AF platform 160 comprises an optionally tubular section 161 formed with threads 162 on its outer surface, which match threads 142 formed in drive-tube 140, and guide rail holes 163, only one of which can be seen in the perspective of
For each coupling arm 170, zoom platform 180 optionally comprises a region 181 on its external surface that is formed with a step 182, which matches tooth 171 of the coupling arm. Zoom platform 180 may be inserted between coupling arms 170 so that teeth 171 of coupling arms 170 are snapped over steps 182 and couple the zoom platform to the AF platform, yet allow the zoom platform to slide along the coupling arms. Zoom platform 180 is able to slide relative to AF platform 160 optionally from a position at which both platforms touch, to a position at which they are separated by a maximum distance, at which distance teeth 171 catch on steps 182 and prevent further separation of the platforms.
As shown in
For each surface region 184 of zoom platform 180, housing 202 comprises a resilient latch 206 having a latch tooth 207 formed to match and mate with grooves 185 and 186 in the surface region, which function as catches for the latches. Latches 206 and top grooves 185 cooperate to dock zoom platform 180 in a wide-angle position and the latches 206 and bottom grooves 186 cooperate to dock zoom platform in a telephoto position When latch teeth 207 are seated in top grooves 185 the zoom platform and thereby the zoom lens 111 mounted thereto are secured in a wide-angle position along optic axis 23. When latch teeth 207 are seated in bottom grooves 186, the zoom platform, and thereby zoom lens 111, are secured in a telephoto position along optic axis 23. When zoom platform 180 is docked in either position, AF platform 160 can be moved for focusing relative to platform 180 from a position at which the two platforms touch to a distance at which teeth 171 catch on steps 182. (Range of motion of platform 160 relative to platform 180 was noted above.)
Housing 202 optionally comprises two protrusions 203, each formed with a guide rail hole 204 for receiving guide rails 200 and a recess 210 for each piezoelectric motor 60 for mounting the motor to the housing so that the motor may be urged by resilient element 143 towards drive collar 141. In the perspective of
Camera module 120 is optionally assembled by inserting zoom platform 180 between coupling arms 170 of AF platform 160 and screwing the platform into drive-tube 140 so that threads 162 on the AF platform mesh with threads 142 in the drive-tube. Drive-tube 140 is inserted into well 131 so that drive collar 141 contacts and rides on wheels 134. Piezoelectric motors 60 and their associated resilient elements 143 that press the motors to drive collar 141 are mounted in recesses 210 in housing 202 and the housing is joined with base 130. Guide rails 200 are inserted into guide rail holes 204 in the housing so that they pass through guide rail holes 187 (
AF platform 160 and its AF lens 110 are selectively translated up or down along optic axis 23 and positioned along the optic axis by controlling piezoelectric motors 60 to rotate drive-collar 141 and thereby drive-tube 140 in a suitable clockwise or counterclockwise direction. Because threads 162 of AF platform 160 mesh with threads 142 of the drive-tube and guide rails 200 prevent rotation of the AF platform, rotation of the drive-tube translates AF platform 160 along optic axis 23.
In accordance with an embodiment of the invention, zoom platform 180 is moved between a telephoto and wide-angle position by moving AF platform 160. For example, assume that zoom platform 180 is docked at the telephoto position shown in
To move zoom platform 180 back to its telephoto position, AF platform 160 is moved up until it contacts zoom platform 180 and thereafter pushes the zoom platform up until latches 206 engage bottom grooves 186 and dock the zoom platform in the telephoto position. With zoom platform 180 in the telephoto position, AF platform 160 may be moved downwards by a distance indicated by double arrowhead line 212 without disengaging zoom platform from its telephoto position. AF platform 160 may be positioned at any point along distance indicated by double arrowhead line 212 to focus a scene being imaged by camera module 120 in the telephoto configuration. (At the “bottom” of distance 212 teeth 171 of coupling arms 170 engage step 182 (
In accordance with an embodiment of the invention, camera module 120 is incorporated into a portable communication device such as a cell phone similarly to the manner in which camera module 20 is incorporated into a cell phone and optionally as illustrated in
Shinny-drive 230 comprises an AF platform 240, a zoom platform 280 and optionally two drive rails 301 and two guide rails 302, a top panel 303 and a bottom panel 304. The drive and guide rails are clearly shown in
In accordance with an embodiment of the invention, AF platform 240 comprises at least one guide wheel 241 that rides along each guide rail 302. Optionally, as shown in
A slot 244 and the relatively thin neck 247 associated with an arm 245 enables the arm to elastically bend about an axis substantially perpendicular to the plane of AF platform 240 that is located in the region of neck 247. In accordance with an embodiment of the invention, a resilient element, optionally a coil spring 246 (
In some embodiments of the invention, to receive resilient element 246 associated with a given arm 245, the arm is formed with a threaded through hole 330 schematically indicated in
In some embodiments of the invention, each arm 245 is formed separately from the main body of platform 240. Optionally, arm 245 is formed not with a hole 330 through which resilient element 246 may be inserted to seat in blind hole 331 in the main body of platform 240 but with a hole, optionally a blind hole, in which the resilient element may be seated. The main body of platform 240 is optionally permanently attached to arm 245 after resilient element 246 is positioned between the main body and the arm in the holes provided for the resilient element. Optionally the arm and the main body are subsequently welded to permanently attach them.
In some embodiments of the invention, material from which platform 240 is formed and the structure of neck 247 is configured so that arm 245 can be bent to open slot 244 sufficiently so that resilient element 246 may be inserted between the arm and the main body of the platform.
In some embodiments of the invention, a resilient element is positioned inside recess 248 that receives piezoelectric motor 60 along an edge of the motor opposite friction nub 62 to press the friction nub to drive rail 301 associated with the arm. Optionally, for embodiments in which resilient elements are positioned inside recesses 248 AF platform 240 is formed without slots 244 and does not comprise arms 245. Resilient bending of arms 245 is not used to press friction nubs 62 of motors 60 to their respective drive rails.
AF platform 240 is controlled to move selectively up or down drive and guide rails 301 and 302, and thereby to move and position its AF lens (not shown) along optic axis 23 of camera module 220 by electrifying electrodes in piezoelectric motors 60 to excite appropriate, optionally elliptical, vibrations in friction nubs 62. (As noted above, “up” and “down” refer to directions towards or away from collecting lens 21 in
Whereas, in an embodiment of the invention, AF platform 240 comprises its own piezoelectric motors 60 for moving and positioning the AF platform along optic axis 23, in some embodiments of the invention, as schematically shown in
Zoom platform 280 optionally comprises a cylindrical section 281 to which its zoom lens (not shown) is mounted and at least two arms 282 that couple the lens mount optionally to drive rails 301 so that the zoom platform can move freely up and down along the drive rails. Cylindrical section 281 is formed with a bottom lip 283 and top and bottom grooves 284 and 285. Top and bottom grooves 284 and 285 function as catches for elastic latches 290 shown in
Latches 290 and top groove 284 cooperate to dock zoom platform 280 in a wide-angle position and the latches and bottom grooves 285 cooperate to dock zoom platform in a telephoto position. When latch teeth 291 are seated in top grooves 284, as shown in
To move zoom platform 280 from its telephoto position (
To move zoom platform 280 back to the telephoto position (
Latches 290 do not of course have to be mounted to and extend downward from top panel 303. Other configurations of latches suitable for the performance of the invention may be used and can be advantageous. For example,
Latch 350 is optionally fabricated from a resilient spring-like material and comprises an arm 351 formed having a region 352, hereinafter referred to as a “catch” adapted to snap into and catch in grooves 284 and 285 and a release handle 353 that extends to a side of arm 351. Coupling arm 250 has, as noted before, a tooth 251, and has first and second sloped panels or surfaces 360 and 362 respectively on either side of a vertical (i.e. parallel to optic axis 23 of camera module 120 shown in
Operation of coupling arm 250 and latch 350 during motion of zoom platform 280 from its wide angle position, in which catch 352 is engaged in top groove 284, to its telephoto position, in which catch 352 is engaged in bottom groove 285, is illustrated in a time sequence of images shown in
Whereas camera modules in
Independent control of the motion and positioning of AF and zoom platforms 404 and 406 enables their respective AF and zoom lenses to be positioned and moved independently of each other. As a result, camera module 400 is in general, more flexible than a camera module in which the zoom platform is constrained to be moved by the AF platform and assume a limited number of fixed positions along the camera modules optic axis. A camera module similar to camera module 400, in accordance with an embodiment of the invention, that provides independent control of its AF and zoom platforms can generally be configured to provide a greater continuous range of magnifications than that provided by a camera module that does not provide independent control.
It is noted, that whereas camera modules in accordance with embodiments of the invention have been described as being configured sufficiently small to be incorporated into a cell phone, camera modules in accordance with embodiments of the invention may be made in different sizes and are not limited to being used in a cell phone or portable terminals. For example, a camera module similar to an exemplar embodiment of a camera module described above may be made in “conventional sizes” and used in or as a “conventional camera”. Relatively small camera modules in accordance with an embodiment of the invention, such as are suitable for incorporation into small cell phones, may be incorporated for example in bar code readers or personal accessories and/or wearables such as key chains and glasses.
In the description and claims of the present application, each of the verbs, “comprise” “include” and “have”, and conjugates thereof, are used to indicate that the object or objects of the verb are not necessarily a complete listing of members, components, elements or pans of the subject or subjects of the verb.
The present invention has been described using detailed descriptions of embodiments thereof that are provided by way of example and are not intended to limit the scope of the invention. The described embodiments comprise different features, not all of which are required in all embodiments of the invention. Some embodiments of the present invention utilize only some of the features or possible combinations of the features. Variations of embodiments of the present invention that are described and embodiments of the present invention comprising different combinations of features noted in the described embodiments will occur to persons of the art. The scope of the invention is limited only by the following claims.
Number | Date | Country | Kind |
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2004-283060U | Sep 2004 | JP | national |
2004-283061U | Sep 2004 | JP | national |
2004-283193U | Sep 2004 | JP | national |
This application claims the benefit under 35 U.S.C. 119(a) of Japanese Patent Application No. P2004-283060 filed on Sep. 29, 2004, Japanese Patent Application No. P2004-283061 filed on Sep. 29, 2004, and Japanese Patent Application No. P2004-283193 filed on Sep. 29, 2004 the disclosures of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IL05/01037 | 9/27/2005 | WO | 00 | 2/19/2008 |