The present invention generally relates to material displacement apparatus and, in a preferred embodiment thereof, more particularly relates to apparatus for releasably coupling a replaceable excavating tooth point or other wear member to an associated adapter nose structure.
A variety of types of material displacement apparatus are provided with replaceable wear portions that are removably carried by larger base structures and come into abrasive, wearing contact with the material being displaced. For example, excavating tooth assemblies provided on digging equipment such as excavating buckets or the like typically comprise a relatively massive adapter portion which is suitably anchored to the forward bucket lip and has a reduced cross-section, forwardly projecting nose portion, and a replaceable tooth point having formed through a rear end thereof a pocket opening that releasably receives the adapter nose. To captively retain the point on the adapter nose, generally aligned transverse openings are formed through these interchangeable elements adjacent the rear end of the point, and a suitable connector structure is driven into and forcibly retained within the aligned openings to releasably anchor the replaceable tooth point on its associated adapter nose portion. A connector structure may also be driven into the aligned openings of other types of telescoped wear and support members such as, for example, an intermediate adapter mounted on the nose of a base adapter.
The connector structure typically has to be forcibly driven into the aligned wear member and support member nose openings using, for example, a sledge hammer. Subsequently, the inserted connector structure has to be forcibly pounded out of the wear member and support member openings to permit the worn wear member to be removed from the support member and replaced. This conventional need to pound in and later pound out the connector structure can easily give rise to a safety hazard for the installing and removing personnel.
This problem is substantially alleviated by the hammerless connector structure illustrated and described in U.S. Pat. No. 6,439,796 to Ruvang et al, assigned to the assignee of the present invention, the disclosure of such patent being hereby incorporated herein by reference. Basically, this hammerless connector structure comprises two longitudinal threaded connector pin sections which are longitudinally inserted toward each other through the wear member and support member connector openings and then threaded together within the interior of the support member opening. Illustratively, the two threaded-together connector pin sections are held in place within the wear member and support member openings by a resilient member compressed between the two connector pin sections or by an internal support member ledge portion interposed between annular ledge portions of the threaded-together connector pin sections. When desired, the inserted connector pin structure may be removed by simply unscrewing the two pin sections from one another and removing them from the wear member and support member openings.
While this design eliminates the need to pound in and then pound out the connector pin structure, it is not operative to compensate for operational surface interface wear between the nose portion of the support member and the wear member which is telescoped onto the nose. Such surface interface wear permits the wear member to move back and forth on the support member nose toward and away from the original installed orientation of the wear member. This, in turn, undesirably accelerates the surface interface wear between the wear member and the support member within the wear member socket area.
In view of the foregoing it can readily be seen that a need exists for a hammerless connector pin structure that is provided with the capability of adjusting for the “loosening” wear between an excavating support member and a wear member telescoped onto the support member. It is to this need that the present invention is primarily directed.
In carrying out principles of the present invention, in accordance with representatively illustrated embodiments thereof, a specially designed connector pin assembly is provided for captively and releasably retaining a replaceable excavating wear member on a support member. Illustratively, the wear and support members may respectively be a tooth point and an adapter, or an intermediate adapter and a base adapter.
The wear member is representatively of a hollow, tapered configuration and is rearwardly telescoped onto a tapered nose portion of the support member. When it is initially installed over the support member nose portion, the wear member may move rearwardly along the nose portion to an initial rear limit or “tightened” orientation. However, after the overall wear member/support member structure is used for a time the tremendous forces excavating forces that it is subjected to cause significant surface wear at the interior interface between the wear and support members. This undesirably “loosens” the wear member and permits it to shift rearwardly along the support member to a rearwardly shifted tightened orientation. During excavation operations this, in turn, permits the wear member to forwardly and rearwardly “rattle” on the support member in a manner undesirably accelerating abrasion wear at the support member/wear member surface interface.
With the wear member operatively telescoped onto the support member nose, first and second connector openings in opposite side wall portions of the wear member are generally aligned with a connector opening extending through the nose. The connector pin assembly is preferably of a “hammerless” construction which permits it to be placed in and removed from the aligned connector openings without pounding on the assembly with a sledge hammer or other driving implement. When the connector assembly is installed in these openings, opposite end portions of the assembly extend into the wear member connector openings and serve to block forward removal of the wear member from the support member.
According to a key aspect of the invention, the connector pin assembly is provided with tightening structure which is adjustable to rearwardly engage the wear member in both initial and rearwardly shifted tightened positions and prevent the wear member from shifting forwardly away from such positions along the support member nose. The tightening structure is representatively carried on a connector pin portion of the assembly and is movable between first and second positions to respectively engage the wear member in its initial and rearwardly shifted tightened positions to prevent forward shifting of the installed wear member from such tightened positions. The connector pin assembly is also provided with locking structure for releasably locking the wear member tightening structure in each of its first and second positions.
Preferably, the tightening structure is a cam member secured to an end of the connector pin portion of the assembly and disposed within one of the connector openings of the wear member. The cam member is rotatable between the aforementioned first and second tightening member positions, and has an eccentric, convoluted engagement surface that faces the interior surface of the wear member connector opening. Representatively, the locking structure is operative to selectively permit and preclude rotation of the connector pin structure relative to the support member to permit the cam to be selectively rotated to and releasably locked in its illustrative first and second positions. Of course, the eccentrically curved cam may engage and forwardly block the wear member in a multiplicity of rearwardly shifted positions of the wear member on the support member, and is thus not limited to two wear member blocking positions.
The connector pin portion of the assembly is illustratively formed from two coaxial, threadingly interconnected connector pin body portions having axially facing surfaces that may be threadingly moved toward and away from one another. The locking structure may include a resilient structure interposed between these facing surfaces and being compressible therebetween within the support member nose opening to lock the connector pin structure within the support member in a manner also preventing movement of the tightening member relative to the wear member.
In other illustrative embodiments of the connector pin assembly, the locking structure may include a tubular cartridge which is insertable into the support member connector opening and which coaxially receives the connector pin portion of the assembly. In these embodiments, the locking structure includes cooperating structures on the connector pin portion and the support member, and cooperating structures on the tubular cartridge and the support member. The cooperating structures on the tubular cartridge and the connector pin structure may be lateral projections on the cartridge, and an interior side surface recess of the support member connector opening in which the lateral cartridge projections are received. The cooperating structures on the connector pin structure and the cartridge may be cooperating splines and grooves thereon, resilient structures disposed within the cartridge and compressed between facing portions of the connector pin body portions and corresponding interior surface portions within the cartridge, or complementarily engageable tapered annular frictional locking abutment surfaces formed on a portion of the connector pin structure and an interior portion of the tubular cartridge.
The wear member structure may be rotationally adjusted, and subsequently locked in its adjusted orientation by simply loosening the threadingly interconnected connector pin body portions, rotationally adjusting the body portion on which the tightening member is disposed, and then retightening the pin body portions. In one embodiment of the connector pin assembly, circumferentially spaced stop surfaces are provided on the pin body portion carrying the tightening member to establish rotational limits for the tightening member.
As illustrated in
In a conventional manner, the replaceable tooth point 12 has an internal socket 18 extending in a forward direction inwardly from its rear end 20, with the tapered adapter nose 14 being complementarily received in the socket 18. A transverse, circularly cross-sectioned opening 22 extends through the adapter nose 14 and is generally aligned with corresponding openings 24 formed in opposite side wall portions 26, 28 of the tooth point 12. Each opening 24 has a rear surface portion 25 (see
The connector pin assembly 10 provides substantial improvements with respect to cylindrical “snap-ring” connectors that have bodies which must be pounded (for example, with a sledge hammer) into the aligned adapter nose and tooth point openings 22,24 to compress a snap ring carried in an annular groove on the pin body and then permit the compressed snap ring to expand into an enlarged opening portion within the adapter nose 14 to thereby lock the inserted pin within the adapter nose and tooth openings 22, 24. This previously utilized connector pin structure has several disadvantages—for example, the inherent hazards of having to pound the pin in and out of the adapter/tooth assembly, and the potential for operational impact loads imposed on the inserted pin structure to dislodge it from the tooth/adapter assembly.
The specially designed connector pin assembly 10, shown in exploded form in
The second cylindrical portion 32 has an outer end 46 with a square or hexagonal recess 48 formed therein, and an inner end 50 with an internally threaded, circularly cross-sectioned opening 52 extending thereinto. To assemble the connector pin assembly 10, as shown in
The connector pin assembly 10 in its initially assembled, ready-to-install
As can be seen in
To remove the inserted connector pin assembly 10 from the adapter nose and tooth point openings 22,24 the lower pin portion 30 is rotationally backed away of the pin portion 30 to cause the tubular elastomeric member 38 to return to its
The construction of the connector pin assembly 10 permits it to be installed within the aligned adapter nose and tooth point openings without having to pound the connector pin assembly into such holes. Further, the expanded elastomeric member 38 within the radially enlarged adapter nose hole portion 23 acts as a “shock absorber” which desirably tends to hinder dislodgement of the inserted connector pin assembly 10 when axially directed operational loads are imposed thereon.
Referring now additionally to
With the cam 54 appropriately held in this rotational orientation, the pin body portion 32 is threadingly tightened on the stationary pin body portion 30 to bring the connector pin assembly 10 to its previously described operational configuration, shown in
Turning now to
The unique use of the cam 54, which serves as a tightening adjustment member, permits the now loosened wear member 12 to be retightened on the nose 14 in a simple manner. To effect this retightening, the pin body portion 32 (see
As can be seen in
A first alternate embodiment 10a of the previously described connector pin assembly 10 is cross-sectionally shown in
The wear member 12a shown in
The resilient intermediate portion of the connector pin assembly 10a is defined by upper and lower annular resilient members 82,84 which are representatively of an elastomeric material. Upper resilient member 82 circumscribes the reduced diameter threaded end portion 42a of the upper rigid pin body portion 30a received in the upper nose opening segment 70, and is interposed between the annular shoulder 44a of the rigid body portion 30a and the upper annular nose opening ledge 78. Lower resilient member 84 circumscribes the reduced diameter threaded end portion 42a of the upper rigid body portion 30a, and is interposed between the annular shoulder 50a of the rigid body portion 32a and the lower annular nose opening ledge 80.
With the adapter nose 14a received in the tooth point socket 18a, the connector pin assembly 10a may be easily installed, without having to pound its components into the point and adapter openings, by placing the annular resilient member 82 on the reduced diameter body portion 42a, inserting the upper rigid body portion 30a into the upper adapter nose opening segment 70 so that the reduced diameter body portion 42a extends downwardly through the middle nose opening segment 74 and into the lower nose opening segment 72, placing the lower annular elastomeric member 84 on the lower end of the body portion 42a, and threading the lower rigid body portion 32a onto the threaded body portion 42a.
Finally, using the square or hexagonal recesses 40a,48a and suitable upper and lower wrench members, the rigid body portions 30a,32a are threadingly advanced toward one another in a manner axially compressing and radially expanding the annular resilient members 82,84 respectively between facing annular surface pairs 44a,78 and 50a,80. In this manner, the resilient members 82,84 are compressed against interior surface portions of the adapter nose opening 68, thereby facilitating the retention of the connector pin assembly 10a within the generally aligned point and adapter openings 24a,68 and providing the installed connector pin assembly 10a with axial resiliency against axial operational loads imposed thereon. As in the case of the previously described connector pin assembly 10, opposite outer end portions of the installed connector pin assembly 10a serve to block the removal of the tooth point 12a from the adapter nose 14a onto which it is telescoped.
Formed on the outer end of the pin body portion 30 is a cam 54a which is identical in structure and function to the previously described cam 54 incorporated in the connector pin assembly 10 shown in
It can be seen that the cam 54a, like the previously described cam 54, serves as a wear member-tightening adjustment member, while the threaded interconnection between the body members 30a and 32b, the resilient members 82 and 84, and the facing annular ledge pairs 44a,78 and 50a,80 function as representative locking structure for releasably locking the assembly 10a within the telescoped wear and support members with the tightening adjustment cam 54a in a selectively variable rotational orientation about the pin body axis 60a to permit the cam 54a to present a rearwardly adjustable abutment surface for a rear surface portion 25a of the wear member opening 24a in which the cam 54a is rotatably disposed.
A variety of modifications could be made to the connector pin assemblies 10 and 10a without departing from principles of the present invention. For example, while the resilient members 38 (
A second alternate embodiment 10b of the previously described connector pin assembly 10 is perspectively illustrated in
Representatively, but not by way of limitation, the wear member 12b is an intermediate adapter, and the support member 16b is a base adapter having a nose portion 14b onto which the intermediate adapter 12b is telescoped. Alternatively, of course, other types of wear and support members could be utilized if desired.
With reference now to
To operatively and releasably mount the wear member 12b on the nose portion 14b of the support member 16b, the cartridge 86 is first longitudinally inserted into the nose opening 104 in a manner such that the cartridge studs 90 are received in a longitudinally extending side surface groove 106 formed in the nose opening 104. This receipt of the studs 90 into the groove 106 prevents the inserted cartridge 16 from rotating relative to the nose 14b.
Next, the wear member 12b is telescoped onto the nose 14b, and the connector pin body members 92,96 (with their associated lock washers 100 against their annular surfaces 94,98) are respectively inserted inwardly through the wear member connector openings 24b into the interior of the cartridge 86 and threaded together as shown in
The cam member 54b on the outer end of the connector pin body member 92 is identical in structure and operation as the previously described cam members 54,54a and (by temporarily loosening the threaded connection between the connector pin body portions 92,96) may be rotated to engage the rear surface portion 25b of its associated wear member opening 24b after the partly worn wear member 12b is able to rearwardly shift along the nose 14b, and then rotationally locked in place by re-tightening the connector pin body portions 92,96 to one another. The previously mentioned circumferentially spaced apart stop surfaces 103 (see
It can be seen that the cam 54b, like the previously described cams 54 and 54a, serves as a wear member-tightening adjustment member, while the cartridge 86, the threaded interconnection between the body members 92 and 96, the lock washers 100, the internal cartridge boss 88, the interengagement of the lugs 90 and the nose opening groove 106, and the opposite ends of the cartridge 86 (which are outwardly blocked by inner side surfaces of the wear member 12b) function as representative locking structure for releasably locking the assembly 10b within the telescoped wear and support members with the tightening adjustment cam 54b in a selectively variable rotational orientation about the pin body axis 60b to permit the cam 54b to present a rearwardly adjustable abutment surface for a rear surface portion 25b of the wear member opening 24b in which the cam 54b is rotatably disposed.
A third alternate embodiment 10c of the previously described connector pin assembly 10 is illustrated in
With the exceptions noted below, the connector pin assembly 10c is similar to the previously described connector pin assembly 10b. For purposes of facilitating a comparison of the connector pin assembly 10c with the connector pin assembly 10b, components in the assembly 10c similar or identical to those in the assembly 10b have been given identical reference numerals with the subscripts “c”.
In the connector pin assembly 10c the rotational stop surfaces 103 on the previously described connector pin body portion 92 (
The cam member 54c, representatively shown in its rotationally adjusted wear member-tightening orientation, is similar in construction and operation to the previously described cam members 54, 54a and 54b. To effect this rotational adjustment of the cam member 54c, the connector pin body portion 96c is removed from the connector pin body portion 92c. The connector pin body portion 92c is then moved leftwardly to remove the splines 108 from their grooves 110, appropriately rotated to rotationally reposition the cam member 54c, and then moved rightwardly to re-insert the splines 108 in their grooves 110, thereby rotationally re-locking the connector pin body member 92c to the cartridge 86c. Finally, the connector pin body member 96c is re-tightened onto the connector pin body member 92c.
It can be seen that the cam 54c, like the previously described cams 54, 54a and 54b, serves as a wear member-tightening adjustment member, while the cartridge 86c, the threaded interconnection between the body members 92c and 96c, the splines 108 and associated grooves 110, and the interengagement of the lugs 90c and the nose opening groove 106c, function as representative locking structure for releasably locking the assembly 10c within the telescoped wear and support members with the tightening adjustment cam 54c in a selectively variable rotational orientation about the pin body axis 60c to permit the cam 54c to present a rearwardly adjustable abutment surface for a rear surface portion 25c of the wear member opening 24c in which the cam 54c is rotatably disposed.
The foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the present invention being limited solely by the appended claims.