The invention relates to camshaft adjustment device for the adjustment of a phase position of a camshaft relative to a crankshaft of an internal combustion engine which includes a hydraulic system for supplying hydraulic operating fluid to the operating chambers of the camshaft adjustment device.
Adjustment devices for controlling the phase position of a camshaft relative to a crankshaft of an internal combustion engine often employ a hydraulic operating mechanism including vanes mounted on a first body which is rotatable with the camshaft and a second body which receives the first body so as to be rotatable therein and is provided with counter vanes. The two bodies form between the vanes operating chambers to which hydraulic operating fluid can be supplied. An adjustment of the hydraulic cam adjuster results normally in a pressure drop in the oil supply to the camshaft adjuster. Consequently, at low engine speed and hot engine, operation of the camshaft adjuster may result in an undesirable oil pressure drop below the required minimum pressure of the engine. As a result, for example, the camshaft bearings may wear excessively the engine life may be shortened.
In order to avoid such an oil pressure drop, a larger oil pump may for example be used. This however increases the power consumption of accessory device and consequently the fuel consumption for a motor vehicle with the same driving performance. Alternatively, pressure stores may be used which, however, require a larger space which is generally not available. Novel camshaft adjuster includes a hydraulic circuit via which the actuation of the angular adjustment occurs passively by a camshaft torque changing over a shaft rotation one or several times. Such camshaft adjusts provide on the basis of inertia however only a passive “adjustment function” up to a certain maximum limit speed above which no adjustment is possible. The necessary adjustment speed however becomes continuously smaller with increasing rotational speed already below this limit speed.
For some time now, embodiments of adjusters are known which utilize the varying torque of the camshaft for enhancing the adjustment by hydraulic fluid or oil pressure. These adjusters require as additional design component a check valve which is arranged in the oil supply path ahead of a proportional valve which is needed for the control. By this check valve, a back flow of oil into the engine oil circuit caused by the counteraction of the camshaft torque against the desired adjustment direction is prevented. If the effective direction of the camshaft torque corresponds to the desired adjustment direction the camshaft adjuster acts like a pump and sucks oil out of the engine oil circuit into the adjuster. Particularly with high adjustment speeds, this may result in a drop of the engine oil pressure which, at low engine speeds and hot engine oil, may drop below the limit values.
Furthermore, the varying torque of the adjuster may be used as driving means. To this end, the outlet of the chamber disposed in adjustment direction must be connected with the supply to the counter chamber. To ensure that only the part of the camshaft torque is used which acts in the adjustment direction, the flow direction of the oil must be determined by the control arrangement. This can be ensured by the check valve. An adjuster operating with this operating principle requires from the engine oil circuit the lubricant only once for the filling of the adjustment chambers, as well as some oil for the continuous replacement of leakage oil so that no oil pressure drop occurs during the adjustment procedure. However with this adjustment principle, the adjustment dynamics drops continuously with increasing rotational speeds. Beginning at a certain maximum speed an adjustment is no longer possible.
A hydraulic camshaft adjuster based on a vane structure is known from EP 4 073 830 A1.
In hot arrangement, the oil needed for the adjustment of the camshaft is taken from the camshaft via a control valve disposed at a hydraulically suitable location in a central mounting bolt. The adjuster can be operated also at relatively low oil pressures because the pressure losses are minimized by short control lines, although a certain pressure drop is unavoidable.
U.S. Pat. No. 5,107,804 discloses a passive camshaft adjuster which, in addition to a check valve in the oil supply line, includes a check valve in the oil supply from the control valve to each hydraulic operating chamber of the adjuster. This increases the number of components and, with more than two operating chambers, requires the provision of expensive oil channels and increases the manufacturing expenses. An adjustment at higher engine speeds is possible with this circuit only in a limited way because of the mechanical inertia.
DE 42 29 201 C2 discloses a camshaft adjuster whose hydraulic circuit includes a control valve by which the oil return flow is conducted from the camshaft retarding operating chambers selectively to the operating chambers which advance the camshaft or to the tank. In this way, the adjuster can be switched by electromagnetic actuation from a “passive adjustment” by means of camshaft torques to an active adjustment by means of oil pressure. However, the additional valve with a separate electrical switching operation is disadvantageous as the adjuster and the respective motor control becomes more complicated and expensive.
Furthermore, EP 1 221 540 A1 discloses a camshaft adjuster with reduced control expenditures. This reduction is achieved by the replacement of magnetic actuation by an oil pressure or centrifugal force actuation of the switch-over valve for the particular operation. The hydraulic actuation however requires a larger space because of the presence of a control valve, check valves and a switch-over valve in the camshaft adjuster.
It is the object of the present invention to provide a camshaft adjustment device for the phase adjustment of a camshaft relative to a crankshaft of an internal combustion engine which provides for optimal adjustment functions also at low oil pressure levels and, which, at the same time, is of compact design.
In an adjustment device for adjusting the phase position of a camshaft relative to a crankshaft of an internal combustion engine which includes a hydraulic system for supplying hydraulic fluid under pressure to the adjustment device for the controlled admission to, and release thereof from, operating chambers of the adjustment device under the control of a control device including a control valve, the operating chambers are in communication with one another via control valves to permit flow of hydraulic fluid from one set of operating chambers to another by the varying torques effective on the camshaft or by controlling fluid supply to the operating chambers from the hydraulic fluid supply system.
Advantageously, the adjustment device according to the invention does not experience, in the whole operating range, any oil pressure drop which may be detrimental for the engine lubrication since the actuation of the adjustment device always occurs during an operational mode of the engine which is most advantageous for the engine. At low oil pressure, a passive adjustment occurs, that is, the operation of the adjustment device is provided by the camshaft torque caused by the controlled displacement of the oil out of the operating chambers which are becoming smaller into chambers which are becoming larger. At high oil pressures, an active adjustment is implemented, that is, adjustment operation is obtained directly by the oil pressure. If the check valves and or the control valves are advantageously integrated into the adjuster, a particularly compact embodiment of the adjuster is obtained. Especially advantageous in this connection is an embodiment wherein at least the check valves required for the switching over are integrated into the valve housing.
Another advantage, particularly with respect to a fast adjustment at low oil temperatures and, at the same time, a compact design of the device is obtained if the hydraulic circuit includes a control valve with a control slide member integrated into the central mounting bolt of the adjustment device onto the driven shaft, and, at the same time, one or several check valves of the hydraulic circuit are also arranged within, or at, the central mounting bolt. This makes a particularly cost-effective and simple manufacture possible and facilitates the assembly of the adjustment device according to the invention.
The invention and further advantages thereof will become more readily apparent from the following description of particular embodiments thereof on the basis of the accompanying drawings.
For adjusting the phase position or changing the phase position, the adjustment device includes a first inner body 2, which is mounted for rotation with the camshaft 1, and a second outer body 3 which is rotatably supported relative to the first body 2. Around the second body 3 extends a drive connection (not shown) to the crankshaft of the engine such as a drive chain. The second body 3 comprises several body parts 3a to 3d. The two bodies 2 and 3 together form groups of operating chambers 4a to 4d and 5a to 5d. Hydraulic fluid is supplied to the operating chambers 4a to 4d and 5a to 5d, or is released therefrom, under control of a control arrangement which includes a control valve 6. The control valve 6 includes a control spool 8 which can be operated by an actuating magnet 43 against the force of a valve spring 44 (
Preferably, a 5/3 way proportional valve is used as the control valve 6 and one of the groups of operating chambers 4a to 4d or 5a to 5d includes, in addition to an oil supply connection 11, a release channel 12 extending to another connection 13 of the control valve 6. This release channel 12 extends within the control valve 6 via a return channel 14 of the respective other operating chambers 5a to 5d or 4a to 4d to a second check valve 15 in such a way that, with the discharge of oil from the chambers 5a to 5d or 4a to 4d which are becoming smaller oil is supplied to the operating chambers 4a to 4d or 5a to 5d while the flow in the opposite direction is blocked. Vice versa, the return flow of oil from the chambers 4a to 4d is unblocked while flow in the opposite direction is blocked. The flow from one operating chambers 5a to 5d or 4a to 4d is unblocked always only by the second check valve 15, or, respectively, blocked in the opposite direction. Therefore the two check valves 10 and 15 can be designed for very different flow and pressure requirements. The hydraulic system does not provide uncontrolled communication with the tank 16 in any position of the control spool 8.
At least one, but also both, of the check valves 10 or, respectively, 15 may be integrated into the control valve 6 or arranged at the control valve 6. The second check valve 15 may be arranged in a space-saving manner within the control piston 8 or at the control piston 8. The control valve 6 may be arranged together with the check valves 10 and 15 in a central mounting bolt 17 by which the camshaft adjuster is mounted onto the camshaft 1 which provides for a particularly compact arrangement. In the embodiment shown, the valve housing 7 is formed by at least one, preferably hollow-cylindrical, partial section 7b of the central mounting bolt 17. The control piston 8 has at least partially the form of a hollow cylinder with circumferential outer webs 8a and is axially slideably supported with its outer circumference on the hollow cylindrical inner wall 7a of the valve housing 7. The inner wall 8b of the control piston 8 is axially movably supported on the inner surface 18a of a hollow cylindrical sleeve 18 which, via a sleeve shoulder 18b, is firmly connected to the inner wall 7a of the valve housing. Alternatively, the inner sleeve 18 of the control valve 6 may—as shown in FIG. 18—be attached to the camshaft or, as shown in
In the embodiment as shown in the
The
If, during a revolution of the camshaft 1 about its axis of rotation 1a, at least for a short period a camshaft torque is present which, as a result of the hydraulic support of the camshaft 1 by way of the inner body 2 with its vanes 2a to 2d on the oil volume of the chambers 5a to 5d, increases the pressure in these chambers 5a to 5d over that in the chambers 4a to 4d, the oil of the chambers 5a to 5d can flow, via the communication channel described, to the inner space 9b of the inner sleeve 18 and, via the second check valve 15, into the inner space 9a and to the chambers 4a to 4d in which, at the same time, the pressure is lower. This results in an advance movement of the camshaft. In this way, the adjustment device can increase the oil volume of the chambers 4a to 4d by the volume displaced from the chambers 5a to 5d without the need for an oil supply from the pressurized oil supply 22 via the pressurized oil supply passage 9 and the first check valve 10 to the adjustment device. The oil flow from the last mentioned oil supply 22 then serves only as compensation means for outer leakages of the adjustment device. The hydraulic circuit described ensures even with a closed serial valve 19 a rotation of the camshaft 1 with respect to the driving crankshaft solely by means of the torque variations effective between the camshaft 1 and the adjustment device.
In accordance with
If, during a revolution of the camshaft 1 about its axis of rotation 1a, at least for a short period a camshaft torque is present which, because of the hydraulic support of the camshaft 1 via the inner body 2 with its projecting vanes 2a to 2d on the oil volume in the chambers 4a to 4d, increases the pressure in the chambers 5a to 5d, the oil of the chambers 4a to 4d can flow via the described connecting channels to the interior space 9b of the inner sleeve 18 and then, via the second check valve 15, which opens in the direction toward the inner space 9a, to the interior space 9a via the connecting channel described, to the interior space 9a via the connecting channel described to the chambers 5a to 5d in which the fluid pressure is at the same time lower. In this way, the adjustment device, can increase the oil volume in the advancing chambers 5a to 5d by the amount displaced from the retarding chambers 4a to 4d, without the need for an oil supply from the pressurized fluid supply 22 via the pressurized oil supply channel 9 and the first check valve 10 in the adjustment direction. The oil flow from the pressurized oil supply serves exclusively as compensation for leakage losses of the adjustment device. With the serial valve closed, the hydraulic circuit described herein ensures a rotation of the camshaft 1 with respect of the driving camshaft only by the torque changes of the camshaft effective on the adjustment device.
In a retarding position of the control valve 6 according to
The
The arrangement of the first and the second check valve 10 or respectively 19 as shown in
The arrangement of the first and second check valves 10, or respectively, 19, within the adjustment device as shown in the drawings ensures furthermore a particularly cost effective manufacture and assembly of the adjustment device.
The adjustment device 19 is operated advantageously by the oil pressure which determines the particular mode of operation. At low speed and low oil pressure of an internal combustion engine, the camshaft is adjusted passively by way of the varying camshaft torque moments. At high engine speed and high oil pressures, the camshaft is actively adjusted by the pressurized hydraulic oil.
In accordance with the
The serial valve 19 may advantageously be integrated into the adjustment device. In this case, the serial valve should be positioned so that its operating direction extends parallel to the axis of rotation of the camshaft adjuster in order to minimize the effects of centrifugal forces on the valve. Alternatively, a tangential installation position relative to the axis of rotation of the camshaft adjuster may be considered. As installation location for the serial valve 19 particularly the first and the second body but also a control valve which is not shown in the drawings may be considered or possibly the central mounting bolt, the drive wheel, or housing covers. It may also be located in one of the vanes or in the hub of the vane piston.
Number | Date | Country | |
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60872687 | Dec 2006 | US |