The present invention relates to a camshaft used in an internal combustion engine of an automobile or the like.
A camshaft used in an engine of an automobile is generally an integral-type camshaft formed by casting. However, recently, use of an assembling type of camshaft has been increased, in which one or more cam pieces are press-fitted to a shaft.
Every automobile part is required to weigh less. In the assembling type of camshaft, a hollow pipe may be used for the shaft, so that weight reduction and cost saving may be easily achieved. In addition, when the cam pieces need to have a predetermined hardness, only the cam pieces may be thermally processed, so that the cam pieces may be easily made harder than the shaft. Thus, the assembling type of camshaft can be manufactured at lower cost, compared with a case wherein the whole unitary camshaft undergoes a thermal process.
An example of the assembling type of camshaft is shown in
Herein, an assembling method of the camshaft 101 as shown in
Herein, since the inside diameter of the cam piece 106 is a little smaller than the outside diameter of the shaft 102, the outside surface of the camshaft 102 and the inside surface of the cam piece 106 may be damaged while the cam piece 106 moves to LABEL the predetermined position on the shaft 102. If their surfaces are damaged, the press-fitting strength between the cam piece 106 and the shaft 102 may be deteriorated.
In addition, in order to enhance the press-fitting strength in a rotation direction, the interference has to be increased. However, if the interference is increased too much, residual stress of the cam piece 106 may be increased too much, and fatigue strength thereof may be deteriorated, that is, durability of the camshaft 101 may be deteriorated.
Furthermore, the cam piece 106 has to be press-fitted to the shaft 102 under a state wherein the phase of the cam piece 106 has been adjusted in advance. However, the phase of the cam piece 106 may be undesirably changed during the press-fitting step.
In another assembling type of camshaft 201 as shown in
However, in the camshaft 201 as shown in
As described above, the problem of the conventional assembling type of camshaft wherein the shaft is press-fitted into a shaft hole of the cam piece by using an interference is that an outside surface of the shaft and an inside surface of the cam piece may be damaged while the cam piece moves to a predetermined press-fitting position on the shaft, so that press-fitting strength of the shaft and the cam piece may be deteriorated.
Accordingly, it is an object of the present invention to solve the aforesaid problems and to provide a camshaft and an assembling method thereof wherein press-fitting surfaces suffer no damage during the assembling step so that press-fitting strength is not deteriorated.
The present invention is an assembling type of camshaft comprising: a cam piece having a shaft hole; and a shaft to be press-fitted into the shaft hole of the cam piece; wherein a press-fitting groove and a penetration groove are respectively formed to extend in an axial direction in an inside circumferential surface of the shaft hole of the cam piece; a press-fitting tooth is formed to extend in the axial direction partially in an outside circumferential surface of the shaft; and the press-fitting tooth is adapted to be press-fitted into the press-fitting groove in the axial direction and to pass through the penetration groove in the axial direction.
According to the above feature, since the press-fitting groove of the cam piece and the press-fitting tooth of the shaft are press-fitted to each other, press-fitting strength in a rotation direction may be enhanced. Thus, it is unnecessary to increase the interference. In addition, residual stress can flee to the penetration groove. Thus, deterioration of fatigue strength may be inhibited.
Preferably, a plurality of press-fitting teeth is formed at regular or odd intervals in a circumferential direction of the outside circumferential surface of the shaft, a plurality of press-fitting grooves and a plurality of penetration grooves are respectively formed at regular or odd intervals in a circumferential direction of the inside circumferential surface of the shaft hole of the cam piece, correspondingly to an arrangement of the plurality of press-fitting teeth, and the plurality of press-fitting teeth is adapted to be press-fitted into the plurality of press-fitting grooves in the axial direction together and to pass through the plurality of penetration grooves in the axial direction together. In the case, the press-fitting strength in a rotation direction may be enhanced more. In addition, the residual stress can flee to the penetration groove more effectively.
For example, the press-fitting manner between the plurality of press-fitting teeth and the plurality of press-fitting grooves may be an involute spline manner wherein the press-fitted area (contact line) follows an involute curve. In the case, the contact surface of the cam piece and the shaft is stable. Thus, generation of looseness (backlash) may be remarkably inhibited.
Alternatively, the press-fitting manner between the plurality of press-fitting teeth and the plurality of press-fitting grooves may be a serration manner wherein the press-fitted area (contact area) forms a serration plane. In the case too, the contact surface of the cam piece and the shaft is stable. Thus, generation of looseness (backlash) may be remarkably inhibited.
Preferably, the number of press-fitting grooves is a multiple of twelve, the press-fitting grooves are formed at regular intervals in the circumferential direction of the inside circumferential surface of the shaft hole of the cam piece, the number of penetration grooves is also a multiple of twelve, the penetration grooves are also formed at regular intervals in the circumferential direction of the inside circumferential surface of the shaft hole of the cam piece. Such a cam piece may be widely used for respective engine shafts of a three-cylinder engine, a four-cylinder engine, a six-cylinder engine and an eight-cylinder engine.
In addition, the present invention is an assembling type of camshaft comprising: a plurality of cam pieces each of which has a shaft hole; and a shaft to be press-fitted into the shaft holes of the plurality of cam pieces; wherein a press-fitting groove and a penetration groove are respectively formed to extend in an axial direction in an inside circumferential surface of the shaft hole of each cam piece; a plurality of press-fitting-tooth parts is formed at regular or odd intervals in the axial direction in an outside circumferential surface of the shaft, each of the plurality of press-fitting-tooth parts having a press-fitting tooth extending partially in the axial direction; and the press-fitting tooth is adapted to be press-fitted into the press-fitting groove in the axial direction and to pass through the penetration groove in the axial direction.
According to the above feature, since the press-fitting groove of each cam piece and the press-fitting tooth of the shaft are press-fitted to each other, press-fitting strength in a rotation direction may be enhanced. Thus, it is unnecessary to increase the interference. In addition, residual stress can flee to the penetration groove. Thus, deterioration of fatigue strength may be inhibited.
Preferably, each of the plurality of press-fitting-tooth parts has a plurality of press-fitting teeth formed at regular or odd intervals in a circumferential direction of the outside circumferential surface of the shaft, a plurality of press-fitting grooves and a plurality of penetration grooves are respectively formed at regular or odd intervals in a circumferential direction of the inside circumferential surface of the shaft hole of each cam piece, correspondingly to an arrangement of the plurality of press-fitting teeth, and the plurality of press-fitting teeth is adapted to be press-fitted into the plurality of press-fitting grooves in the axial direction together and to pass through the plurality of penetration grooves in the axial direction together. In the case, the press-fitting strength in a rotation direction may be enhanced more. In addition, the residual stress can flee to the penetration groove more effectively.
For example, the press-fitting manner between the plurality of press-fitting teeth and the plurality of press-fitting grooves may be an involute spline manner wherein the press-fitted area (contact line) follows an involute curve. In the case, the contact surface of the cam piece and the shaft is stable. Thus, generation of looseness (backlash) may be remarkably inhibited.
Alternatively, the press-fitting manner between the plurality of press-fitting teeth and the plurality of press-fitting grooves may be a serration manner wherein the press-fitted area (contact area) forms a serration plane. In the case too, the contact surface of the cam piece and the shaft is stable. Thus, generation of looseness (backlash) may be remarkably inhibited.
Preferably, the number of press-fitting grooves is a multiple of twelve, the press-fitting grooves are formed at regular intervals in the circumferential direction of the inside circumferential surface of the shaft hole of each cam piece, the number of penetration grooves is also a multiple of twelve, the penetration grooves are also formed at regular intervals in the circumferential direction of the inside circumferential surface of the shaft hole of each cam piece. Such cam pieces may be widely used for respective engine shafts of a three-cylinder engine, a four-cylinder engine, a six-cylinder engine and an eight-cylinder engine.
In addition, the present invention is an assembling method of an assembling type of camshaft including: a plurality of cam pieces each of which has a shaft hole, and a shaft to be press-fitted into the shaft holes of the plurality of cam pieces, wherein a press-fitting groove and a penetration groove are respectively formed to extend in an axial direction in an inside circumferential surface of the shaft hole of each cam piece, a plurality of press-fitting-tooth parts is formed at regular or odd intervals in the axial direction in an outside circumferential surface of the shaft, each of the plurality of press-fitting-tooth parts having a press-fitting-tooth extending partially in the axial direction, and the press-fitting tooth is adapted to be press-fitted into the press-fitting groove in the axial direction and to pass through the penetration groove in the axial direction; the assembling method comprising: a step of locating each cam piece at a predetermined position by causing each cam piece to pass over one or more portions of the shaft wherein no press-fitting-tooth part is formed, if necessary, and by causing each cam piece to pass through one or more press-fitting-tooth parts of the shaft by using the penetration groove of each cam piece, if necessary; a step of adjusting a phase of each cam piece to the shaft by rotating each come piece at the predetermined position; and a step of press-fitting each cam piece to the press-fitting tooth of a press-fitting-tooth part of the shaft by using the press-fitting groove of each cam piece.
According to the above feature, the cam shaft can be assembled without damaging the inside surface of the shaft hole of each cam piece and the outside surface of the shaft. In addition, press-fitting strength of the assembled camshaft is high enough.
In addition, the present invention is a cam piece having a shaft hole to be press-fitted to a shaft; wherein a plurality of press-fitting grooves is formed at regular intervals in a circumferential direction of an inside circumferential surface of the shaft hole, each of the plurality of press-fitting grooves extending in an axial direction, the number of the plurality of press-fitting grooves being a multiple of twelve; a plurality of penetration grooves is formed at regular intervals in the circumferential direction of the inside circumferential surface of the shaft hole correspondingly to an arrangement of the plurality of press-fitting grooves, each of the plurality of penetration grooves extending in the axial direction, the number of the plurality of penetration grooves being a multiple of twelve; the plurality of press-fitting grooves are adapted to be press-fitted together in the axial direction to a plurality of press-fitting teeth formed on an outside circumferential surface of the shaft correspondingly to an arrangement of the plurality of press-fitting grooves; and the plurality of penetration grooves are adapted to pass through the plurality of press-fitting teeth together in the axial direction.
The cam piece having the above feature can be assembled with the shaft into a camshaft having satisfactory press-fitting strength without damaging the outside surface of the shaft. In addition, the cam piece having the above feature can be widely used for respective engine shafts of a three-cylinder engine, a four-cylinder engine, a six-cylinder engine and an eight-cylinder engine.
Preferred embodiments of the present invention will be described hereinafter with reference to the attached drawings.
As shown in
Each cam piece 6 has a base circle portion having a section of a complete circle, and a top portion smoothly protruding from the base circle portion, and a through shaft hole 7 extending in the axial direction concentrically with the base circle portion. Each cam journal 11 is disk-like, and has a through shaft hole 7 extending in the axial direction in the same manner as each cam piece 6.
Each press-fitting position of each cam piece 6 and each cam journal 11 on the outside surface of the shaft 2 is a spline-tooth part (press-fitting-tooth part) 3 formed partially in the axial direction, as shown in
In each shaft hole 7 of each cam piece 6 or each cam journal 11, twelve press-fitting grooves 8 to be press-fitted to the spline teeth 4 of the shaft 2, and twelve not-press-fitting grooves (penetration grooves) 9 larger than the press-fitting grooves 8 and capable of passing through the spline teeth 4 of the shaft 2 are alternately formed at regular intervals in the circumferential direction thereof. Then, as shown in
In addition, the outside diameter of the flat portions 5 of the shaft 2 is smaller than the inside diameter of spline-tooth parts 10 formed between the respective grooves of the cam piece 6 or the cam journal 11. In addition, the spline teeth 4 of the shaft 2 are a little larger than the press-fitting grooves 8 of the cam piece 6 or the cam journal 11, and a little smaller than the not-press-fitting grooves 9.
Next, an assembling method of the camshaft 1 is explained with reference to FIGS. 3 to 9.
At first, as shown in
The inside diameter of the cam piece 6 (the inside diameter of the spline-tooth parts 10) is larger than the outside diameter of the flat portions 5 of the shaft 2, as shown in
In addition, when the cam piece 6 passes through a spline-tooth part 3, the not-press-fitting grooves 9 of the cam piece 6 are positioned with respect to the spline teeth 4 of the shaft 2, as shown in
Then, when the cam piece 6 reach a predetermined position on a flat portion 5 the nearest to a spline-tooth part 3 as a press-fitting portion of the shaft 2, the cam piece 6 is rotated such that the phase relation is adjusted for an assembling state. Then, while the adjusted phase relation is maintained, the cam piece 6 is caused to move in the axial direction. Thus, the press-fitting grooves 8 of the cam piece 6 are press-fitted into the spline teeth 4 of the shaft 2 so as to form a spline press-fitting state (see
Subsequently, in the same manner as the above steps, the other cam pieces 6 and cam journals 11 are inserted onto the shaft 2 in a predetermined order and press-fitted at respective predetermined press-fitting positions.
Finally, the other end-member 12 is mounted at the other end portion of the shaft 2. Then, the camshaft 1 as shown in
The above camshaft 1 can be assembled without damaging the inside surface of the shaft hole 7 of each cam piece 6 or each cam journal 11 and without damaging the outside surface of the shaft 2.
In addition, since the press-fitting grooves 8 of each cam piece 6 or each cam journal 11 and the spline-tooth part 3 (spline teeth 4) of the shaft 2 are press-fitted to each other, the press-fitting strength in a rotation direction may be enhanced satisfactorily. Thus, it is unnecessary to increase the interference.
In addition, the residual stress of the press-fitting operation can flee to the not-press-fitting grooves 9. Thus, deterioration of the fatigue strength may be inhibited.
In addition, tooth surfaces of the spline teeth 4 of the shaft 2 and the press-fitting grooves 8 of the cam piece 6 are in contact with each other on an involute curve, so as to form an involute spline press-fitting state. Thus, the contact surface of the cam piece 6 and the shaft 2 is stable.
In addition, since the cam piece 6 has the twelve press-fitting grooves 8, the cam piece 6 can be positioned correspondingly to each of a three-cylinder engine, a four-cylinder engine and a six-cylinder engine and an eight-cylinder engine. (In a general eight-cylinder engine, two four-cylinder engines are arranged in parallel.) The shaft 2 of the above embodiment is hollow. However, the present invention is not limited thereto.
In addition, in the above embodiment, the spline teeth 4 of the shaft 2 and the respective grooves of the cam piece 6 are respectively formed at regular intervals. However, the present invention is not limited thereto.
Number | Date | Country | Kind |
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2004-281368 | Sep 2004 | JP | national |