The disclosure generally relates to a camshaft assembly for an internal combustion engine.
Internal combustion engines (ICE) are often called upon to generate considerable levels of power for prolonged periods of time on a dependable basis. Many such ICE assemblies employ a supercharging device, such as an exhaust gas turbine driven turbocharger, to compress the airflow before it enters the intake manifold of the engine in order to increase power and efficiency.
Specifically, a turbocharger is a centrifugal gas compressor that forces more air and, thus, more oxygen into the combustion chambers of the ICE than is otherwise achievable with ambient atmospheric pressure. The additional mass of oxygen-containing air that is forced into the ICE improves the engine's volumetric efficiency, allowing it to burn more fuel in a given cycle, and thereby produce more power.
Additionally, ICE's are being methodically developed to consume smaller amounts of fuel. Various technologies are frequently incorporated into ICE's to generate on-demand power, while permitting the subject engine to operate in a more fuel-efficient mode. Such fuel saving technologies may shut off operation of some of the engine's cylinders when engine power requirement is reduced and even completely stop the engine when no engine power is required.
A vehicle includes an internal combustion engine. The internal combustion engine includes an engine block, a plurality of valve stems, a first camshaft assembly, and a second camshaft assembly. The engine block defines a first set of cylinders and a second set of cylinders. The valve stems are configured to provide selective fluid communication with the first and second set of cylinders.
The first camshaft assembly and a second camshaft assembly each extend along, and are each rotatable about, a respective cam axis. The first and second camshaft assembly are each disposed in operative communication with at least one of the valve stems.
The first camshaft assembly is configured to provide lift to at least one of the respective valve stems to selectively allow air to enter at least one of the first and second set of cylinders in response to rotation of the first camshaft assembly about the respective cam axis. Likewise, the second camshaft assembly is configured to provide lift to the respective valve stems to selectively allow air to exit at least one of the first and second set of cylinders in response to rotation of the second camshaft about the respective cam axis.
Each camshaft assembly is configured to provide lift to at least one of a plurality of valve stems to selectively allow air to respectively enter and exit at least one of the first and second set of cylinders.
Each camshaft assembly includes a camshaft, a first lobe set, and a second lobe set. The camshaft extends along, and is rotatable about, a cam axis. The first lobe set is operatively attached to the camshaft such that the first lobe set surrounds the cam axis. The first lobe set includes a first lobe, a second lobe, and a third lobe. The first lobe, the second lobe, and the third lobe of the first type of first lobe set each have a different profile from one another. The first lobe set is movable along the cam axis between a first position, a second position, and a third position. The first position of the first lobe set corresponds to selection of the first lobe so that lift is provided to the respective valve stem as a function of the profile of the first lobe of the first lobe set as the camshaft rotates about the cam axis. The second position corresponds to selection of the second lobe so that lift is provided to the respective valve stem as a function of the profile of the second lobe of the first lobe set as the camshaft rotates about the cam axis. The third position corresponds to selection of the third lobe so that lift is provided to the selective valve stem of the first lobe set as the camshaft rotates about the cam axis.
The second lobe set is operatively attached to the camshaft such that the second lobe set surrounds the cam axis. The second lobe set includes a first lobe and a second lobe such that the second lobe set includes a fewer number of lobes than the first lobe set. The first lobe and the second lobe of the second lobe set each have a different profile from one another. The second lobe set is movable along the cam axis between a first position and a second position. The first position corresponds to selection of the first lobe so that lift is provided to the respective valve stem corresponding to the profile of the first lobe of the second lobe set as the camshaft rotates about the cam axis. The second position corresponds to selection of the second lobe so that lift is provided to the respective valve stem of the second lobe of the second lobe set as the camshaft rotates about the cam axis.
The above features and advantages and other features and advantages of the present disclosure are readily apparent from the following detailed description of the best modes for carrying out the disclosure when taken in connection with the accompanying drawings.
Those having ordinary skill in the art will recognize that terms such as “above,” “below,” “upward,” “downward,” “top,” “bottom,” etc., are used descriptively for the figures, and do not represent limitations on the scope of the disclosure, as defined by the appended claims.
Referring to the Figures, wherein like numerals indicate like parts throughout the several views,
With continued reference to
The cylinders 32 are separated into a first cylinder or set of cylinders 32A and a second cylinder or set of cylinders 32B. The engine 26 also includes a mechanism 38 configured to selectively activate and deactivate the first set of cylinders 32A during operation of the engine 26.
Each cylinder 32 includes a piston, which is not specifically shown, but known to those skilled in the art to reciprocate therein. Combustion chambers, which are not specifically shown, but known to those skilled in the art, are formed within the cylinders 32 between the bottom surface of the cylinder head 31 and the tops of the pistons. As known by those skilled in the art, each of the combustion chambers receive fuel and air from the cylinder head 31 that form a fuel-air mixture for subsequent combustion inside the subject combustion chamber. Each cylinder 32 includes an intake valve and an exhaust valve, which are not specifically shown, but known to those skilled in the art to respectively provide air to, and exhaust gasses from, the respective combustion chamber. Although an in-line four-cylinder engine is shown, nothing precludes the present disclosure from being applied to an engine having a different number and/or arrangement of cylinders.
In the case of the in-line four-cylinder engine 26 depicted in the figures, the first set of cylinders 32A may include two individual cylinders, while the second set of cylinders 32B may include the remaining two individual cylinders. The deactivation of the first set of cylinders 32A via the mechanism 38 is intended to permit the engine 26 to operate on only the second set of cylinders 32B when a load on the engine 26 is sufficiently low so that power from both the first and second sets of cylinders 32A, 32B is not required drive the vehicle 20. For example, such low load operation may take place when the vehicle 26 is cruising at a steady state highway speed and the engine 26 is mostly used to overcome air drag and rolling resistance of the vehicle 20. Accordingly, operation of the engine 26 on solely the second set of cylinders 32B permits reduced consumption of fuel when engine power from the first set of cylinders 32A is not required to drive the vehicle 20.
The engine 26 also includes a crankshaft (not shown) configured to rotate within the cylinder block. As known to those skilled in the art, the crankshaft is rotated by the pistons, as a result of an appropriately proportioned fuel-air mixture being burned in each combustion chamber. After the air-fuel mixture is burned inside a specific combustion chamber, the reciprocating motion of a particular piston serves to exhaust post-combustion gasses from the respective cylinder 32. The cylinder head 31 is also configured to exhaust post-combustion gasses from the combustion chambers to an exhaust system 42 via an exhaust manifold 44. As shown in
The engine 26 also includes a turbocharging system 50 configured to develop boost pressure, i.e., pressurize an airflow that is received from the ambient, for delivery to the cylinders 32. The turbocharging system 50 is configured as a single-stage forced induction arrangement for the engine 26. The turbocharging system 50 includes a turbocharger 52 that is in fluid communication with the passage 46 and configured to be driven by the post-combustion gasses from the outlet 48. The turbocharger 52 pressurizes and discharges the airflow to the cylinder head 31, via passage 34. When the first set of cylinders 32A are deactivated via the mechanism 38, the turbocharger 52 can be driven by the post-combustion gasses from only the second set of cylinders 32B and supply the pressurized airflow to feed the second set of cylinders 32B for combustion with an appropriate amount of fuel therein.
The turbocharger 52 includes a rotating assembly 54. The rotating assembly 54 includes a turbine wheel 56 mounted on a shaft 58. The turbine wheel 56 is rotated along with the shaft 58 by the post-combustion gasses. The turbine wheel 56 is disposed inside a turbine housing 60. The turbine housing 60 includes an appropriately configured, i.e., designed and sized, turbine volute or scroll 62, a relatively high-pressure inlet 64, and a relatively low-pressure outlet (not shown in detail, but known to those skilled in the art), that, along with the turbine wheel 56, provides a turbine subassembly, a.k.a., a turbine. The turbine scroll 62 of the turbine housing 60 receives the post-combustion gasses and directs the gasses to the turbine wheel 56. The turbine scroll 62 is configured to achieve specific performance characteristics, such as efficiency and response, of the turbocharger 52.
The rotating assembly 54 also includes a compressor wheel 68 mounted on the shaft 58. The compressor wheel 68 is configured to pressurize the airflow being received from the ambient for eventual delivery to the cylinders 32. The compressor wheel 68 is disposed inside a compressor cover 70. The compressor cover 70 includes a compressor volute or scroll 72, a relatively low-pressure inlet (not shown in detail, but known to those skilled in the art), and a relatively high-pressure outlet 78, that, along with the compressor wheel 68, generates a compressor subassembly, a.k.a., a compressor. As understood by those skilled in the art, the variable flow and force of the post-combustion gasses influences the amount of boost pressure that may be generated by the compressor wheel 68 of the turbocharger 52 throughout the operating range of the engine 26.
Additionally, referring again to
The controller 82 of
With reference to
For a four-cylinder engine 26, each camshaft assembly 84A, 84B includes two types of lobe sets 88, i.e., a first lobe set 88A and a second lobe set 88B. The first lobe set 88A corresponds to the first set of cylinders 32A and the second lobe set 88B corresponds to the second set of cylinders 32B. A pair of the first lobe sets 88A corresponds to the pair of the first set of cylinders 32A and a pair of the second lobe sets 88B corresponds to the pair of the second set of cylinders 32B. As such, for each camshaft assembly 84A, 84B, each one of the first and second type lobe sets 88A, 88B corresponds to a respective one of the four cylinders 32. It should be appreciated, however, there may be more or less lobe sets 88A, 88B, so as to correspond to a respective number of cylinders 32 in the engine 26.
Referring specifically to
The intake valves are configured to selectively move to an open position, in response to actuation by one of the lobes 88A-1, 88A-2, 88B-1, 88B-2 of a respective lobe set 88A, 88B, and thereby allow air into the respective cylinder 32. Likewise, the exhaust valve stem is configured to selectively move to an open position, in response to actuation by one of the lobes 88A-1, 88A-2, 88B-1, 88B-2 of a respective lobe set 88A, 88B, and thereby exhaust gasses from the cylinder 32.
For the first lobe set 88A and the second lobe set 88B, the profile of each of each first lobe 88A-1, 88B-1 is configured to provide a maximum lift and the profile of each second lobe 88A-2, 88B-2 is configured to provide a minimum lift. For the first lobe set 88A, the profile of each third lobe 88A-3 is configured to provide zero lift.
Each lobe set 88A, 88B is movable along the respective cam axis 90, relative to the camshaft 86, between a number of positions corresponding to the number of lobes in the respective lobe set 88A, 88B. Therefore, the first lobe set 88A is configured to move along the cam axis 90 between a first position 92A, a second position 92B, and a third position 92C. The first position 92A corresponds to the selection of the first lobe 88A-1, the second position 92B corresponds to the selection of the second lobe 88A-2, and the third position 92C corresponds to the selection of the third lobe 88A-3. Likewise, the second lobe set 88B is configured to move along the cam axis 90 between only the first position 92A and the second position 92B. Similarly, the first position 92A corresponds to the selection of the first lobe 88B-1 and the second position 92B corresponds to the selection of the second lobe 88B-2.
The engine 26 includes a cam mechanism 112, in operative communication with the controller 82. The cam mechanism 112 is configured to selectively move one or more lobe sets 88A, 88B along the cam axis 90, into a required position 92A, 92B, 92C. The lobe sets 88A, 88B are configured to be axially slid relative to the camshaft 86 between the three positions 92A, 92B, 92C and two positions 92A, 92B, respectively. Movement of the lobe sets 88A, 88B, relative to the camshaft 86, allows each lobe set 88A, 88B to be positioned relative to the respective valve stem. By changing the axial positions of one or more of the sets of lobes, relative to the camshaft, a lift for each valve stem may be altered, as a function of the selected lobes 88A-1, 88.
Each lobe 88A-1, 88A-2, 88A-3, 88B-1, 88B-2 for the first and second lobe sets 88A, 88B is configured to provide valve timing by opening the respective valve at the proper time, while giving the valve proper lift, by keeping the valve open for a sufficient amount of time, and by allowing the valve to close at the proper time. Referring to
Referring again to the first lobe 88A-1, 88A-2 and second lobe 88B-1, 88B-2 (shown in
With reference to
Referring to
During engine 26 operation, the controller 82 determines vehicle 20 and engine 26 parameters including, but not limited to, a vehicle speed, an engine load, a throttle position, exhaust temperature, and the like. The controller 82 may determine the required position(s) of each lobe set 88A, 88B, as a function of the vehicle 20 and engine 26 parameters. In one embodiment, the controller 82 may determine that the vehicle speed and engine load are such that only the second set of cylinders 32B are required for operation of the engine 26. As a result, the controller 82 may send a signal (arrow S112) to the cam mechanisms 112 to move the first lobe sets 88A to the third position 92C, as illustrated in
The controller 82 may further determine that when the first lobe set 88A is required to be in the third position 92C, the second lobe sets 88B are required to be in either the first position 92A or the second position 92B, as illustrated in
However, the controller 82 may determine that when the first lobe set 88A is required to be in the third position 92C, the second lobe sets 88B are required to be in the first position 92A, to provide maximum lift, when the vehicle speed and engine load are greater than the minimum load threshold and less than a maximum load threshold. As such, the controller 82 may also send a signal (arrow S112) to the cam mechanisms 112 to move the second lobe sets 88B to the first position 92A.
Additionally, the controller 82 may determine that, based on the vehicle 20 and engine 26 parameters, the required position of each of the first and second lobe sets 88A, 88B is the first position 92A. This configuration is required when the controller 82 determines a wide-open throttle (WOT) position is required to maximize engine torque. As a result, the controller 82 may send a signal (arrow S112) to the cam mechanisms 112 to move the first lobe sets 88A and second lobe sets 88B to the first position 92A.
Further, the use of lobe sets 88A having three lobes 88A-1, 88A-2, 88A-3 allow the use of a high-lift configuration (i.e., the first lobes 88A-1 are in the first position 92A) and low-lift configuration (i.e., the second lobes 88A-2 are in the second position 92B) for an improved torque and transient response, and also providing a zero lift option to deactivate the first set of cylinders 32A for improved fuel economy, all while using only a single scroll turbocharger 52. It should be appreciated that the engine 26 is not limited to having only two cylinders 32A deactivated, as more cylinders may be deactivated, as desired. Further, this configuration provides for an optimized peak torque for the single scroll turbo, i.e., the configuration reduces a low-end compromise of a single valve event. Further, by providing the three lobes 88A-1, 88A-2, 88A-3 on both camshaft assemblies 84A, 84B, inlet and exhaust valvetrain designs may be commonized.
While the best modes for carrying out the disclosure have been described in detail, those familiar with the art to which this disclosure relates will recognize various alternative designs and embodiments for practicing the disclosure within the scope of the appended claims.