Patent Application
20230033085
The present invention relates to a can body printing system and a can body printing device.
Patent Literature 1 discloses technology for a parts monitoring device configured to detect usage of parts that are not regular ones and to limit operations of working machines upon detection of such usage.
Recent advancements in technology for printing on can bodies have made it possible to allow users to consider performing printing on can bodies by themselves, which was previously impossible.
However, if users are allowed to perform printing too freely, printing may be performed on can bodies that are not regular ones. In such cases, intended print quality may not be achieved.
It is an object of the present invention to provide can bodies with better print quality as compared to when users are allowed to freely perform printing without any limitations.
A can body printing system according to an aspect of the present invention includes: a measurement section configured to measure, for a predetermined unit, a quantity of can bodies subjected to printing; a detection section configured to detect, for the unit, that the quantity reaches a predetermined allowable quantity of the can bodies for the printing; and a control section configured to control a stoppage of the printing in response to detection by the detection section.
The measurement section may be configured to measure the quantity of can bodies subjected to the printing by using a piece of content used for the printing as the unit, and the detection section may be configured to detect that the quantity of can bodies subjected to the printing reaches an allowable quantity of can bodies for the printing, the allowable quantity being predetermined for the piece of content.
The measurement section may be configured to measure the quantity of can bodies subjected to the printing by using a delivery destination of the can bodies as the unit, and the detection section may be configured to detect that the quantity of can bodies subjected to the printing reaches an allowable quantity of can bodies for the printing, the allowable quantity being predetermined for the delivery destination.
The measurement section may be configured to measure the quantity of can bodies subjected to the printing by using a type of contents enclosed in the can bodies as the unit, and the detection section may be configured to detect that the quantity of can bodies subjected to the printing reaches an allowable quantity of can bodies for the printing, the allowable quantity being predetermined for each of the type of contents.
A can body printing system according to another aspect of the present invention includes: a host device; and a can body printing device configured to digitally print on can bodies, the can body printing device being subject to a limit on printing imposed by the host device. The can body printing device is configured to: acquire content to be processed for printing on can bodies, wherein a limited quantity of can bodies is allowed to have the content printed thereon; and print the acquired content on can bodies in the limited quantity.
The host device may be configured to limit a number of can bodies on which the content is to be printed, based on a number of can bodies that are determined to be subjected to printing as regular can bodies.
A can body printing device according to still another aspect of the present invention includes: a printing section configured to print on can bodies; a measurement section configured to measure a quantity of the can bodies subjected to printing; and a stopping section configured to stop the printing in response to the quantity reaching a predetermined allowable quantity of can bodies for the printing, the predetermined quantity being predetermined for each predetermined unit.
The present invention provides can bodies with better print quality as compared to when users are allowed to freely perform printing without any limitations.
Hereinafter, a can body printing system according to an exemplary embodiment is detailed with reference to the appended drawings.
The host device 10 is a computer device provided by, for example, a provider of can bodies subjected to printing by the printing device 30 or a provider of the printing device 30. A database (DB) 50 storing various kinds of information for use in the can body printing system 1 is connected to the host device 10 either directly or via the network 20.
The host device 10 includes: a control section 11 implemented by a central processing unit (CPU) to control the entire device; and a memory 12, such as a random access memory (RAM), used as a working area for calculations. The host device 10 further includes a storage section 13 to store programs and various setting data. Examples of the storage section 13 include storage devices such as semiconductor memories and hard disk drives (HDDs). The host device 10 further includes a communication section 14 for data exchange via the network 20.
The host device 10 further includes an operation section 15, such as a keyboard, a pointing device, and/or a touch panel, and receives inputs from administrators responsible for the can body printing system 1. The host device 10 further includes a display section 16, such as one implemented by a liquid crystal display, for presentation of images and text information necessary for administrative tasks performed by the administrators. The host device 10 further includes a display control section 17 to control the display section 16. It should be noted that these pieces of hardware do not necessarily share a single housing.
The printing device 30 includes: a control section 31 to control the entire device; and a communication section 32 for exchanges of various data via the network 20. The printing device 30 further includes a printing section 33 to produce printing on can bodies. The printing device 30 further includes a measurement section 34 to measure a quantity of can bodies having undergone the printing by the printing device 30. The printing device 30 further includes a user interface 35 for presentation of information to the user operating the printing device 30 and for receiving inputs from the user. The printing device 30 further includes a storage section 36 to store printing image information and other information obtained.
The printing section 33 is capable of conducting digital ink-jet printing on can bodies and changing printed content for each can body. These features are distinct from ordinary block copy-based printing on can bodies, providing more user convenience and helping reduce the device weight. At the printing section 33, ink is ejected as droplets from nozzles and adhered onto an outer surface of each can body, whereby images are formed on the outer surface. Further, paint is applied over the images to form a protective layer. The printing section 33 uses, for example, a basic four color ink set of cyan (C), magenta (M), yellow (Y), and black (K) and, when necessary, further uses special inks of special colors prepared for each brand. In this case, an ink-jet head is prepared for each color, so that plural ink-jet heads are used to form images on can bodies. An actinic radiation-curable ink is a preferred choice for the ink to be used. Examples of the actinic radiation-curable ink include an ultraviolet (UV)-curable ink. After the images are formed using the ink-jet heads, paint is applied onto the outer surface of the can body to form a protective layer (overcoat layer).
Can bodies as media subjected to printing may include both those unfilled with beverages, such as beer, and those filled with beverages.
The measurement section 34 measures the quantity of can bodies having undergone the printing by the printing device 30. Specifically, for example, the printing section 33 may be provided with a counter to count each can body having undergone the printing process. Alternatively, for example, a quantity counter may be provided at any point through which can bodies having undergone the printing pass before being discharged from the printing device 30, and may count each can body passing through the point.
The printing device 30 is connected to the user PC 40, which is a computer device operated by the user, either directly with an interface cable or via, e.g., a local area network (LAN), such as Ethernet®. For example, the user PC 40 provides various settings for the printing device 30 and acquires and presents information indicative of the quantity of can bodies having undergone the printing by the printing device 30, in addition to providing printing image information to the printing device 30. The printing device 30 is also connected to the host device 10 via the network 20 to acquire various kinds of information from the host device 10. In an implementation, the communication section 32 of the printing device 30 may directly communicate with the host device 10; in another implementation, the communication section 32 may communicate with the host device 10 via the user PC 40. These implementations may be used selectively depending on the relevant information.
The user PC 40 includes a control section 41 to control the entire device and a memory 42, such as a RAM, used as a working area for calculations. The user PC 40 further includes a storage section 43 to store programs and various setting data. The storage section 43 is implemented by a storage device such as a semiconductor memory and an HDD. The user PC 40 further includes a communication section 44 for data exchanges via the network 20 and/or for data exchanges through connection to the printing device 30. The user PC 40 further includes an operation section 45, such as a keyboard, a pointing device, a touch panel, and/or a bar-code reader, to receive inputs from the user using the printing device 30. The user PC 40 further includes a display section 46, such as one implemented by a liquid crystal display, for presentation of images and text information necessary for printing tasks performed by the user. The user PC 40 further includes a display control section 47 to control the display section 46.
It should be noted that, while the printing device 30 alone may be considered as the “can body printing device”, the printing device 30 and the user PC 40 may be collectively considered as the “can body printing device”.
Functions of the printing device 30 side (the printing device 30 or the printing device 30 and the user PC 40) in the present embodiment are now described. An advantageous feature of the present embodiment lie in that the printing device 30 performs, alone or jointly with the user PC 40, operations including stopping the printing upon detecting that the quantity of can bodies having undergone the printing by the printing device 30 has reached an allowable print quantity per predetermined unit.
The allowable print quantity per predetermined unit is determined based on a quantity of can bodies that are determined to be subjected to printing as regular can bodies.
The “regular can bodies” include, for example, can bodies provided along with the printing device 30 by the company providing the printing device 30 to the user and can bodies provided by an entity authorized by the company providing the printing device 30. In this case, can bodies that are manufactured by any unauthorized entity without permission from the company providing the printing device 30 to the user (e.g., counterfeit products) are “irregular can bodies” that are not regular ones.
However, it is not necessarily easy to correctly recognize the regular can bodies. Thus, as an alternative to this approach, in the present embodiment, the “quantity of can bodies per unit that is predetermined based on an assumption that printing is performed on regular can bodies by the user” is employed to accept and handle can bodies as the regular ones. In other words, while can bodies covered by each unit are not necessarily the regular ones, can bodies covered by each unit are allowed to be handled as the regular ones.
Examples of the predetermined “unit” include print content, delivery destinations of canned products with contents enclosed in can bodies, and types of contents enclosed in can bodies. In these cases, the “print content” is a unit representing a common design printed by the printing device 30 on can bodies. The “delivery destination of canned products” is a unit representing a common delivery destination to which can bodies having undergone (or to undergo) printing by the printing device 30 are to be delivered as canned products. The “type of contents enclosed in can bodies” is a unit representing common contents enclosed in can bodies having undergone (or to undergo) printing by the printing device 30.
Specifically, for example, assume that a type of print content to be printed on can bodies by the printing device 30 is content A. In this case, in order to cause the printing device 30 to print the content A, it is required to set the “content A” as the print content and to set an allowable print quantity for the “content A”. When the allowable print quantity for the “content A” is predetermined to be “100”, the allowable print quantity is set to be “100”. Thus, the printing of the content A by the printing device 30 is initiated, and upon the quantity of can bodies having the content A printed thereon reaching 100, the printing by the printing device 30 is stopped.
In another example, assume that a delivery destination of canned products with the printing produced thereon by the printing device 30 is a company B. In this case, in order to cause the printing device 30 to print, it is required to set the “company B” as the delivery destination of the canned products and to set an allowable print quantity for the “company B”. When the allowable print quantity for the “company B” is predetermined to be “200”, the allowable print quantity is set to be “200”. Thus, the printing by the printing device 30 is initiated, and upon the quantity of can bodies having undergone the printing reaching 200, the printing by the printing device 30 is stopped.
In still another example, assume that contents enclosed in can bodies having undergone (or to undergo) the printing by the printing device 30 is a beverage C. In this case, in order to cause the printing device 30 to print, it is required to set the “beverage C” as the type of contents enclosed in can bodies and to set an allowable print quantity for the “beverage C”. When the allowable print quantity for the “beverage C” is predetermined to be “300”, the allowable print quantity is set to be “300”. Thus, the printing by the printing device 30 is initiated, and upon the quantity of can bodies having undergone the printing reaching 300, the printing by the printing device 30 is stopped.
The printing device 30 side further includes a quantity measurement section 303 to measure, using the measurement section 34, information indicative of the quantity of can bodies having undergone the printing by the printing device 30. The printing device 30 side further includes a quantity detection section 304 to detect that, during printing on can bodies by the user, the quantity of can bodies having undergone the printing by the printing device 30 has reached an allowable print quantity per predetermined unit. The printing device 30 side further includes a print stopping section 305 to control a stoppage of the printing on can bodies in response to the quantity detection section 304 detecting that the quantity of can bodies having undergone the printing by the printing device 30 has reached the allowable print quantity per predetermined unit. The printing device 30 side further includes a detection result output section 306 to output, to the host device 10 via the communication section 32 and the network 20, information indicating that the quantity of can bodies having undergone the printing by the printing device 30 has reached the allowable print quantity per predetermined unit.
In order to detect that the quantity of can bodies having undergone the printing by the printing device 30 has reached the allowable print quantity per predetermined unit, the quantity detection section 304 includes a content-based quantity detection section 341, a delivery destination-based quantity detection section 342, and a type-based quantity detection section 343.
The content-based quantity detection section 341 detects that the quantity of can bodies having undergone the printing by the printing device 30 has reached the allowable print quantity defined for each piece of content as the predetermined unit. The delivery destination-based quantity detection section 342 detects that the quantity of can bodies having undergone the printing by the printing device 30 has reached the allowable print quantity defined for each delivery destination as the predetermined unit. The type-based quantity detection section 343 detects that the quantity of can bodies having undergone the printing by the printing device 30 has reached the allowable print quantity defined for each type of contents as the predetermined unit.
The print stopping section 305 controls a stoppage of the printing on can bodies in response to any of the content-based quantity detection section 341, the delivery destination-based quantity detection section 342, and the type-based quantity detection section 343 detecting that the print quantity has reached the corresponding per-unit allowable print quantity described above.
Specifically, for example, the print stopping section 305 forces the printing to stop in response to the content-based quantity detection section 341 detecting that the quantity of printing by the printing device 30 has reached the allowable print quantity defined for each print content. Forcing a stoppage of the printing by the printing device 30 makes it impossible for the user to perform printing on can bodies using the printing device 30 anymore. In other words, the user can perform printing on any can body, including irregular can bodies, until the print quantity reaches the allowable print quantity defined for each print content. Upon the print quantity reaching the allowable print quantity defined for each print content, the printing is forced to stop, so that the user can no longer perform printing on can bodies even though they are regular ones. The allowable print quantity for each print content is defined based on the quantity of can bodies that are determined to be subjected to printing as regular can bodies. Specifically, for example, when the user purchases, as raw materials, regular can bodies in the same quantity (or quantity further in consideration of production yield) as a planned production quantity of canned products determined for each print content, that quantity is set as the allowable print quantity for each print content.
Also, the print stopping section 305 forces the printing to stop in response to the delivery destination-based quantity detection section 342 detecting that the quantity of printing by the printing device 30 has reached the allowable print quantity defined for each delivery destination of canned products. Forcing a stoppage of the printing by the printing device 30 makes it impossible for the user to perform printing on can bodies using the printing device 30 anymore. In other words, the user can perform printing on any can body, including irregular can bodies, until the print quantity reaches the allowable print quantity defined for each delivery destination of canned products. Upon the print quantity reaching the allowable print quantity defined for each delivery destination of canned products, the printing is forced to stop, so that the user can no longer perform printing on can bodies even though they are regular ones. The allowable print quantity for each delivery destination of canned products is defined based on the quantity of can bodies that are determined to be subjected to printing as regular can bodies. Specifically, for example, when the user purchases regular can bodies in the same quantity (or quantity further in consideration of production yield) as a quantity of canned products ordered by the delivery destination, that quantity is set as the allowable print quantity for each delivery destination of canned products.
Also, the print stopping section 305 forces the printing to stop in response to the type-based quantity detection section 343 detecting that the quantity of printing by the printing device 30 has reached the allowable print quantity defined for each type of contents enclosed in can bodies. Forcing a stoppage of the printing by the printing device 30 makes it impossible for the user to perform printing on can bodies using the printing device 30 anymore. In other words, the user can perform printing on any can body, including irregular can bodies, until the print quantity reaches the allowable print quantity defined for each type of contents. Upon the print quantity reaching the allowable print quantity defined for each type of contents, the printing is forced to stop, so that the user can no longer perform printing on can bodies even though they are regular ones. The allowable print quantity for each type of contents is defined based on the quantity of can bodies that are determined to be subjected to printing as regular can bodies. Specifically, for example, when the user purchases regular can bodies in the same quantity (or quantity further in consideration of production yield) as a planned production quantity of canned products determined for each type of contents to be enclosed in can bodies, that quantity is set as the allowable print quantity for each type of contents.
Functions of the host device 10 according to the present embodiment are now described.
The host device 10 further includes a content acquisition section 106 to acquire image information representing content to be printed. The host device 10 further includes a content storage section 107 to store the acquired image information in the storage section 13 and/or the DB 50 in association with the printing device information. The host device 10 further includes a content retrieval section 108 to retrieve these stored pieces of information from the content storage section 107. The host device 10 further includes a content output section 109 to output these retrieved pieces of information to the printing device 30 side. The output of information from the content output section 109 is performed along with the output of information from the unit output section 105 described above.
Digital ink-jet printing on can bodies requires unique processes distinct from printing on ordinary paper. For example, ink-jet printing on can bodies without any undercoat requires performing image processing in consideration of effect of metallic luster of materials for can bodies, such as aluminum cans. Also, liquid ink does not permeate the can bodies and often forms beads. As such, these should be considered in selecting color shades and the like. Consideration should also be given to the fact that printing surface is curved. Due to such a unique nature of printing on can bodies, it is preferred that the host device 10 provides image information representing content to be printed. In the present embodiment, controlling a stoppage of printing for each such content reduces the risk of printing being performed on can bodies in an irregular state.
In an implementation, the printing device information, the information indicative of the unit used in measuring the quantity of can bodies having undergone the printing, and the allowable print quantity for each unit may be acquired via the network 20 and the communication section 14; in another implementation, these pieces of information may be, for example, input by an administrator of the host device 10 via the operation section 15.
The host device 10 further includes a detection result acquisition section 112 to acquire, upon a stoppage of the printing in response to the quantity of can bodies having undergone the printing being detected to have reached the corresponding per-unit allowable print quantity set by the unit setting section 102, information indicative of the stoppage from the printing device 30 side. The host device 10 further includes a detection result processing section 111 to recognize that the printing has been stopped in response to the quantity of can bodies having undergone the printing being detected to have reached the corresponding per-unit allowable print quantity set by the unit setting section 102.
Processing by the printing device 30 side (the printing device 30 or the printing device 30 and the user PC 40) is now described with reference to
First, the unit acquisition section 301 of the printing device 30 acquires information indicating that the unit used in measuring the quantity of can bodies having undergone the printing is “content”, and the information indicative of the allowable print quantity per content (step 101). These pieces of information are output from the host device 10 along with image information representing the content. For example, when the allowable print quantity for content A is set to 200, the information indicative of it is acquired. The unit storage section 302 of the printing device 30 stores the information acquired by the unit acquisition section 301 in the storage section 43 of the user PC 40, the storage section 36 of the printing device 30, and/or the like (step 102). For example, when the allowable print quantity for content A is set to 200, the information indicative of it is stored in the storage section 43 of the user PC 40, the storage section 36 of the printing device 30, and/or the like.
The quantity measurement section 303 of the printing device 30 measures, using the measurement section 34, the quantity of can bodies having undergone the printing by the printing device 30 (in
The content-based quantity detection section 341 in the quantity detection section 304 of the printing device 30 detects that the quantity of can bodies having undergone the printing by the printing device 30 has reached the allowable print quantity defined for each content as the predetermined unit (step 104).
The print stopping section 305 of the printing device 30 determines whether a detection has occurred, i.e., whether the quantity detection section 304 has detected that the quantity of printing by the printing device 30 has reached the allowable print quantity defined for each content (step 105). Specifically, in response to the content-based quantity detection section 341 of the quantity detection section 304 detecting that the quantity of printing by the printing device 30 has reached the allowable print quantity defined for each content, the print stopping section 305 determines that a detection has occurred. For example, when the allowable print quantity for content A is 200, in response to the content-based quantity detection section 341 detecting that the quantity of can bodies with content A printed thereon has reached 200, the print stopping section 305 determines that a detection has occurred.
If it is not detected that the quantity of printing by the printing device 30 has reached the allowable print quantity (NO at step 105), the process of step 105 is repeated until the content-based quantity detection section 341 detects that the print quantity has reached the allowable print quantity. If the print stopping section 305 determines that a detection has occurred in response to the quantity of printing by the printing device 30 being detected to have reached the allowable print quantity (YES at step 105), the print stopping section 305 stops the printing on can bodies being conducted by the printing section 33 (step 106).
Then, the detection result output section 306 of the printing device 30 outputs information indicative of the occurrence of print stoppage to the host device 10 via the communication section 32 and the network 20 (step 107), and the process thus ends. The information output to the host device 10 may include, for example, information indicating which per-unit allowable print quantity was reached by the quantity of printing by the printing device 30 to cause the print stoppage, in addition to the information indicative of the occurrence of the print stoppage. Specifically, for example, information indicating that the printing was stopped due to the print quantity reaching the per-content allowable print quantity may be output to the host device 10, along with the information indicative of the occurrence of the print stoppage.
Processing by the host device 10 is now described referring to
First of all, as shown in
After a stoppage of the printing by the printing device 30, as shown in
Thus, in the present embodiment, prior to the printing process by the printing device 30, the printing device 30 side (the printing device 30 or the printing device 30 and the user PC 40) acquires information indicative of the per-content allowable print quantity set by the host device 10. Detection of whether the quantity of printing by the printing device 30 has reached the per-content allowable print quantity is made by the printing device 30 side. This eliminates the need for the host device 10 to sequentially monitor the processes executed by the printing device 30 side. However, the host device 10 may sequentially monitor the processes executed by the printing device 30 side. That is, while in the above example the printing device 30 side detects that the quantity of printing by the printing device 30 has reached the per-content allowable print quantity, an implementation is possible where the host device 10 is configured to detect it. While in the above embodiment the image information is used as an example of the content, the content may also include audio and video information linked to bar-code information printed on can bodies and accessible via other media.
In other words,
As shown in
As described in detail above, according to the present embodiment, the printing process is stopped once the quantity of can bodies having undergone the printing by the printing device 30 is detected to have reached the per-unit allowable print quantity predetermined based on the assumption that printing is performed on regular can bodies by the user.
This allows, for example, a printing process to be performed on can bodies that can be considered as regular ones by manufacturers providing can bodies, manufacturers providing beverages, or the like.
In the present embodiment, the units set by the unit setting section 102 include the print content, the delivery destinations of canned products, and the types of contents in can bodies. However, units that can be set by the unit setting section 102 are not limited to these. Any unit that may be used in measuring the number of prints produced by the printing device 30 can be employed.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2020-021890 | Feb 2020 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2020/045404 | 12/7/2020 | WO |
