This application is the National Stage of International Application No. PCT/GB2017/051953 filed Jul. 3, 2017, which claims the benefit of GB application number 1613057.7, filed Jul. 28, 2016, the disclosures of which are incorporated herein by reference in their entirety.
The present invention relates to a can bodymaker with a ram alignment mechanism and to methods of aligning and adjusting a bodymaker ram.
In known bodymakers for the production of thin-walled metal cans by the so-called “drawing and wall-ironing” (DWI) process, cups are fed to the bodymaker and carried by a punch on the end of a reciprocating ram through a series of dies to obtain the desired size and thickness of the can. The series of dies may include a redraw die for reducing the diameter of the cup and lengthening its sidewall, and one or more ironing dies for wall-ironing a cup into a can body. Ultimately, the can body carried on the punch may contact a bottom forming tool so as to form a shape such as a dome on the base of the can. An exemplary bodymaker is described in WO9934942.
Alignment of known bodymakers is a time consuming process which requires production to be halted. The high volume nature of the can industry means that lost production time can be very costly for can producers. Additionally, alignment procedures for known bodymakers require significant skill and attention to ensure that the machines can be operated safely and efficiently.
In setting up a can bodymaker the ram and its drive components are typically fixed in place on the machine bed. This roughly aligns the axis of the ram with other components of the bodymaker. Those other components, including for example the redraw and ironing dies and a domer, are then aligned with the ram. If the level of misalignment of the ram is great, it may be necessary to reposition a bodymaker cradle within which the dies are fixed, which in turn means that the components within the cradle must be aligned again.
A can bodymaker comprising: a ram; a drive mechanism; a yoke coupling the ram to the drive mechanism in order to drive the ram with a linear, reciprocating motion; a yoke slide fixed relative to the can bodymaker, the yoke being confined by the yoke slide to move in a linear direction; and an alignment mechanism for aligning a yoke-coupled end of the ram with respect to the yoke within a plane perpendicular to said linear direction.
The alignment mechanism may comprise: an inner bushing supporting the ram, the inner bushing being annular and having eccentric inner and outer surfaces; an outer bushing supporting the inner bushing, the outer bushing being annular and having eccentric inner and outer surfaces; and an adjustment mechanism for independently rotating the inner and outer bushings about respective axes of rotation defined by their outer surfaces.
The axes of rotation of the inner and outer bushings may be separated by a distance between 0.10 mm and 0.30 mm and preferably 0.25 mm. The ram axis and the rotational axis of the inner bushing may be separated by a distance between 0.10 mm and 0.30 mm and preferably 0.25 mm.
The adjustment mechanism may comprise a first worm gear for rotating the inner bushing and a second worm gear for rotating the outer bushing.
The can bodymaker may comprise a locking mechanism for securing the ram in the plane once positioned. The locking mechanism may comprise a compression coupling arranged axially about the bushings. For example, the can bodymaker may comprise a nut for locking the ram in position with respect to the yoke, the nut being threaded on to the ram.
The yoke may allow adjustment of the yoke-coupled end of the ram with respect to the drive mechanism along the linear direction associated with the reciprocating motion of the ram.
The yoke may be coupled to the ram by a threaded rod screwed into a tapped hole, the yoke allowing adjustment of the yoke-coupled end of the ram with respect to the drive mechanism along the linear direction by screwing the threaded rod into or out of the tapped hole.
The can bodymaker may further comprise an insert, such as a washer or a shim, located between the yoke-coupled end of the ram and the yoke. The insert is preferably formed from an elastomeric material such as PTFE.
The can bodymaker may comprise a bottom forming tool located at an end of the can bodymaker opposite the drive mechanism.
According to a second aspect of the present invention there is provided a method of aligning a ram of a can bodymaker. The can bodymaker has a yoke coupling the ram to a drive mechanism in order to drive the ram with a linear, reciprocating motion, and a yoke slide fixed relative to the can bodymaker. The yoke is confined by the yoke slide to move in a linear direction. The method comprises using an alignment mechanism to position a yoke-coupled end of the ram with respect to the yoke within a plane perpendicular to the linear direction.
The use of the alignment mechanism may comprise rotating one or more of a pair of eccentrically nested bushings. The eccentrically nested bushings may be alternately rotated in an iterative sequence.
The method may comprise locking the ram in position with respect to the yoke once the yoke-coupled end of the ram is correctly positioned with respect to the yoke.
According to a third aspect of the present invention there is provided a yoke for a can bodymaker. The yoke is configured to couple a ram to a drive mechanism in order to drive the ram with a linear, reciprocating motion. The yoke is further configured to fit within a yoke slide so that the yoke is confined to move in a linear direction. The yoke comprises an alignment mechanism for aligning a yoke-coupled end of the ram with respect to the yoke within a plane perpendicular to the linear direction.
The alignment mechanism may comprise: an inner bushing for supporting the ram, the inner bushing being annular and having eccentric inner and outer surfaces; an outer bushing supporting the inner bushing, the outer bushing being annular and having eccentric inner and outer surfaces; and an adjustment mechanism for independently rotating the inner and outer bushings about respective axes of rotation defined by their outer surfaces.
According to a fourth aspect of the present invention there is provided a can bodymaker. The can bodymaker comprises: a ram; a drive mechanism; a yoke coupling the ram to the drive mechanism in order to drive the ram with a linear, reciprocating motion; and a yoke slide fixed relative to the can bodymaker, the yoke being confined by the yoke slide to move in a linear direction. The coupling allows adjustment of the yoke-coupled end of the ram with respect to the drive mechanism along said linear direction.
The yoke may be coupled to the ram by a threaded rod screwed into a tapped hole, the yoke allowing adjustment of the yoke-coupled end of the ram with respect to the drive mechanism along the linear direction by screwing the threaded rod into or out of the tapped hole.
The can bodymaker may comprise an insert located between the yoke-coupled end of the ram and the yoke, the insert preferably being formed from a metal such as steel. Alternatively, the insert may be formed from an elastomeric material such as PTFE.
The can bodymaker may comprise a bottom forming tool located at an end of the can bodymaker opposite the drive mechanism.
According to a fifth aspect of the present invention there is provided a yoke for a can bodymaker. The yoke is further configured to fit within a yoke slide so that the yoke is confined to move in a linear direction. The yoke is further configured to allow adjustment of the yoke-coupled end of the ram with respect to the drive mechanism along said linear direction.
The yoke may comprise a threaded rod configured to screw into a tapped hole in the yoke-coupled end of the ram.
The yoke may comprise a tapped hole configured to allow a threaded yoke-coupled end of the ram to be screwed therein.
According to a sixth aspect of the present invention there is provided a method of aligning a ram of a can bodymaker. The can bodymaker has a yoke coupling the ram to a drive mechanism in order to drive the ram with a linear, reciprocating motion, and a yoke slide fixed relative to the can bodymaker. The yoke is confined by the yoke slide to move in a linear direction. The method comprises adjusting the yoke-coupled end of the ram with respect to the drive mechanism along the linear direction.
The yoke and the yoke-coupled end of the ram may be coupled by a threaded rod screwed into a tapped hole and adjusting the yoke-coupled end of the ram with respect to the drive mechanism along said linear direction may comprise screwing the threaded rod into or out of the tapped hole.
The method may comprise inserting or replacing an insert between the yoke-coupled end of the ram and the yoke.
The method may comprise locking the ram in position with respect to the yoke once the yoke-coupled end of the ram is correctly positioned with respect to the drive mechanism.
The can bodymaker may comprise a bottom forming tool located at an end of the can bodymaker opposite the drive mechanism. The yoke-coupled end of the ram may be adjusted with respect to the drive mechanism until the other end of the ram is aligned with respect to the bottom forming tool.
In order to address the problems associated with aligning a conventional bodymaker, embodiments described here allow the axis of the ram of the bodymaker to be accurately positioned, and in particular to be accurately positioned with respect to the bodymaker cradle.
A main cylindrical bore (see
A lock nut 212 is threaded on to the ram 102 adjacent to the front face 203a of the yoke 103. A faceplate 213 is provided between the lock nut 212 and the alignment mechanism 211. Tightening the lock nut 212 locks the position of ram 102 with respect to the yoke 103 and holds the faceplate 213 against the alignment mechanism 211, thereby avoiding excessive load on the alignment mechanism 211. A pair of removable handles 214, 215 may be attached to a top face 203c of the yoke 203 to facilitate adjustment of the alignment mechanism 211.
The alignment mechanism 211 comprises a cylindrical outer housing 416, which is fixed within the main cylindrical bore by a pair of bolts 416a,b passing through the side walls of the yoke 303. The end of the cylindrical outer housing 416 adjacent to the front face 303a has an outwardly extending rim which is positioned against a cylindrical lip formed in the surface of the main cylindrical bore. The cylindrical outer housing 416 surrounds a pair of eccentrically nested cylindrical bushings, i.e. there is an inner bushing 417 housed within an outer bushing 418. The front end of the outer bushing 418 has an outwardly extending rim which abuts the front end of the cylindrical outer housing 416. The outer bushing 418 extends further (in an axial direction) into the body of the yoke 303 to allow a worm gear 419a—fixed to an axle 420a extending vertically down through the yoke 303—adjacent to the exterior surface 421 of the outer bushing 418. The worm gear 419a is coupled to the exterior surface by a toothed rack 418a around that exterior surface. Similarly, the inner bushing 417 extends further (in an axial direction) into the yoke 303 than the outer bushing 418 to allow a second worm gear 419b, fixed to a second axle 420b extending vertically down through yoke 303, to be coupled to inner bushing 417 by means of a toothed rack 417a formed around the exterior surface. A cylindrical collar is provided on the inner bushing 417 immediately adjacent to the rear end of the outer bushing 418 to help maintain the axial position of the inner bushing 417 with respect to the outer bushing 418.
As the adjustable yoke 303 accommodates the alignment mechanism 211, it is likely to be longer than the yokes used in existing bodymakers. This increased length may improve the stability of the adjustable yoke 303 as it moves within the yoke slide 104, thereby improving the stability of the ram 102.
The plug 422 comprises a flange 105 at one end, a cylindrical body and a narrower threaded section at the opposite end to the flange 105. The cylindrical body of the plug 422 is housed within the connecting bore and is slightly smaller than the connecting bore to allow the plug 422 to be offset radially with respect to the yoke 303. The threaded section of the plug extends into the alignment mechanism 211. Ram 102 can be attached to the yoke 303 by screwing the threaded section of the plug 422 into a tapped hole in the end of the ram 102. Before the ram 102 is attached, a washer 423, formed from e.g. a metal such as steel or, another material such as PTFE, may be positioned between the end of the ram 102 and the plug body. Washers of different thicknesses can be used to vary the axial position of the ram 102 with respect to the yoke 303. Other types of insert such as shims can also be used. This type of adjustment can be used to set up the bodymaker 101 more easily as described below. A hole provided through the rear face of the flange 105 and extending through the plug defines a passage into the hollow interior of the ram 102. An adapter 424 is screwed into the hole through the flange 105 to allow the plug 422 to be connected to a source of compressed gas. When the bodymaker 101 is running, a pulse of compressed gas is supplied to the ram 102 to propel the can body from the punch during the return stroke of the ram 102.
As described above, the domed base of the can is formed by carrying the can body on the punch and driving it into the bottom forming tool 107 as the bodymaker 101 completes its forward stroke. The thickness of the base is determined by the distance between the punch and the bottom forming tool 107 when the punch reaches the forward turning point of its motion, i.e. by the minimum separation between the two components, and by the impact force. In known bodymakers, the axial position of the bottom forming tool 107 must be adjusted with respect to the ram 102 in order to obtain the desired thickness. This is typically achieved by inserting an elastomeric pad behind the bottom forming tool 107 to bring the bottom forming tool 107 closer to the punch. Such adjustment may be difficult or inconvenient to carry out.
The mechanism described above (e.g.
The axial adjustment of the ram 102 at the yoke end can also be carried out in a number of other ways, for example by clamping the ram inside the yoke using a hydraulically expanding bush or expanding jaws. For example, the yoke could be provided with a tapped hole, with a screw thread added to the end of the ram 103 to provide an alternative way of screwing the two components together. As a further example, the position of the drag link 106 within the yoke could be adjusted to vary the maximum excursion of the yoke in the yoke slide 104.
As shown in
Rotating the worm gear 219a, which is fixed to an axle 220a, causes the outer bushing 218 to rotate within the outer housing 216 about an axis 218′. The outer bushing 218 receives the inner bushing 217 through a cylindrical bore. The bore is located eccentrically within the outer bushing 218 such that rotation of the outer bushing 218 causes the inner bushing 217 to follow a circular path.
Rotating the second worm gear causes the inner bushing 217 to rotate within the outer bushing 218 about an axis 217′. The inner bushing 217 comprises a bore which allows the ram 102 to pass through the alignment mechanism 211. The bore of the inner bushing 217 is arranged eccentrically with respect to the rotation axis 217′ so that rotation of the inner bushing 217 causes the ram 102 to move radially along a circular path. The circular path followed by the ram 102 is centred on the circular path of the axis 217′ generated by rotating the outer bushing 218. In mathematical terms, the path described by the ram axis 202′ following rotation of the outer bushing 218 and then the inner bushing 217 is an epicycle (minor circle) centred on a deferent (major circle) traced by the axis 217′.
The alignment mechanism 211 allows the ram 102 to be positioned within a plane perpendicular to the linear direction defined by the yoke slide 104, by rotating the inner bushing 217 and the outer bushing 218. For example, an iterative procedure can be used in which the inner and outer bushings 217, 218 are rotated in turn until the correct radial position of the ram 102 is achieved. The sensitivity with which the ram 102 may be aligned, and the range of radial positions attainable, is determined by the eccentricities of the inner bushing 217 and the outer bushing 218. The axis of the ram 202 and the axes 217′, 218′ of the inner and outer bushings 217, 218 are preferably arranged to be parallel.
x(t1,t2)=a cos(α(t1))+b cos(β(t2))
y(t1,t2)=a sin(α(t1))+b sin(β(t2));
where:
The offset “a”, or eccentricity, of the inner bushing 217 is the displacement of its axis 217′ from the ram centre 702. The offset “b”, or eccentricity, of the outer bushing 218 is the displacement of its axis 218′ from the axis 217′ of the inner bushing. The offset “a” of the inner bushing 218 may be between 0.10 mm and 0.30 mm, and more preferably 0.25 mm. The offset “b” of the outer bushing 217 may be between 0.10 mm and 0.30 mm, and more preferably 0.25 mm. As an example, if “a” is 0.25 mm and “b” is 0.25 mm then the radius of the circular envelope 703 is 0.5 mm.
It will be understood by the person of skill in the art that various modifications may be made to the above described embodiments without departing from the scope of the present invention. For example, although the invention has been described with reference to a pair of nested eccentric bushings, more than two nested eccentric bushings could be used. It is also possible to use an alternative to the two nested bushings described above. For example, the ram 102 may be positioned within the yoke 103, 303 using a set of mounting screws that are moved into and out of the yoke. In a further alternative, the ram 102 may be mounted in a single bushing, the bushing being movable within the yoke 103, 303 by means of a set of adjustable cams, a set of hydraulic pistons or a set of moveable wedges.
Number | Date | Country | Kind |
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1613057 | Jul 2016 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2017/051953 | 7/3/2017 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2018/020210 | 2/1/2018 | WO | A |
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Entry |
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Merriam-Webster's online dictionary webpage containing the definition of “affix” (Year: 2023). |
Number | Date | Country | |
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20190262884 A1 | Aug 2019 | US |