Patent Grant
6923114
The following disclosure relates to metal crushing devices and methods. Specifically, the following disclosure relates to a device and method for crushing cans including, but not limited to, aluminum beverage cans.
Crushing metal objects such as cans before they are recycled dramatically reduces the volume of space necessary to store them prior to melting, etc. in the recycling process. One common example of crushing metal objects for storage prior to recycling is aluminum beverage cans. Although aluminum beverage cans are used as one example of a metal object for crushing, the invention is not so limited.
Every second, an estimated 1500 aluminum beverage cans are recycled in the United States. Nearly 2 of every 3 aluminum cans in the United States are recycled. Aluminum cans have been the number one recycled package container for 20 years. The aluminum can recycling industry has paid as much as $1.2 billion in one year to local economies benefiting individuals, churches, schools, troops, and other non-profit entities. Aluminum cans account for nearly all of the single-serve beverage container market. In their normal state, however, aluminum cans take up a large amount of space. They are commonly crushed to a more compact state prior to recycling so that they can be stored more efficiently.
To date, an affordable, durable, clean, and safe automatic crushing device has not been available to consumers in the mass market. Although some large and cumbersome commercial crushing devices exist, none offer a sufficiently compact size, ease of use, safety, automation, durability, or affordability. Crushing cans be difficult and dangerous for the young or the elderly, and can be burdensome or inconvenient for others. Stepping on cans to crush them can damage floors or cause a mess. Manual can crushers are unattractive, messy, and require a certain amount of strength to use.
What is needed is a device to crush metal objects such as aluminum cans that is compact, clean, safe, efficient, affordable, and easy to use.
The above mentioned problems of size, cleanliness, safety, efficiency, price, and ease are addressed by the present invention and will be understood by reading and studying the following specification. Systems, devices and methods are provided for a metal crushing device. The systems, devices, and methods of the present invention offer a compact design that is clean, safe, efficient, affordable, and easy to use.
A compressing device is shown that includes a compression chamber and a plurality of linear drive actuators located along side the compression chamber. The compressing device also includes a ram located within the compression chamber. The ram is coupled to the plurality of linear drive actuators.
A compressing device is also shown that includes a compression chamber and at least one linear drive actuator located along side the compression chamber. The compressing device also includes a ram located within the compression chamber. The ram is coupled to the linear drive actuator. The compressing device also includes a removable workpiece receptacle located within the compression chamber. The workpiece receptacle includes at least a partial sidewall structure.
A compressing device is also shown that includes a compression chamber and a door that accesses the compression chamber. The compressing device also includes at least one crimping portion located within the compression chamber. The compressing device also includes a pair of linear drive actuators located along side the compression chamber. The compressing device also includes a ram located within the compression chamber, where the ram is coupled to the pair of linear drive actuators. The compressing device also includes a removable workpiece receptacle located within the compression chamber, wherein the workpiece receptacle includes a continuous sidewall structure.
These and other embodiments, aspects, advantages, and features of the present invention will be set forth in part in the description which follows, and in part will become apparent to those skilled in the art by reference to the following description of the invention and referenced drawings or by practice of the invention. The aspects, advantages, and features of the invention are realized and attained by means of the instrumentalities, procedures, and combinations particularly pointed out in the appended claims.
In the following detailed description of the invention, reference is made to the accompanying drawings which form a part hereof, and in which is shown, by way of illustration, specific embodiments in which the invention may be practiced. In the drawings, like numerals describe substantially similar components throughout the several views. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments may be utilized and structural changes, logical changes, electrical changes, etc. may be made without departing from the scope of the present invention.
In one embodiment, the first linear drive actuator 160 and the second linear drive actuator 170 each include a threaded rod that spins. In one embodiment, the ram 150 engages the threaded rods with mating threads. When the threaded rods of the first linear drive actuator 160 and the second linear drive actuator 170 spin, the ram 150 is driven either up or down depending on the direction of the spinning threaded rods. One suitable type of threaded rod includes ball screw type members.
Although spinning threaded member configurations are shown, the invention is not so limited. Other suitable linear drive actuators include, but are not limited to, hydraulic actuators, other mechanical linkage actuators, etc. Although a pair of linear drive actuators are shown, other numbers of linear drive actuators are also within the scope of the invention. A single linear drive actuator is used in selected embodiments of the invention. In other embodiments of the invention, it is desirable to more equally distribute the compression load of the ram 150 by using two or more linear drive actuators spaced apart from each other along side the compression chamber. In one embodiment, two linear drive actuators are used that are spaced apart substantially on opposite sides of the compression chamber.
By locating a linear drive actuator along side the compression chamber, in contrast to above or below the compression chamber, the overall height and/or size of the compressing device 100 is reduced. It is desirable to minimize the overall height and size of the compressing device to improve the fit of the compression device onto a user surface such as a kitchen countertop. Embodiments using a plurality of linear drive actuators that are located along side a compression chamber are efficient in design by both reducing the overall height and size of the device, and improving compression efficiency by more equally distributing a compressive load.
In one embodiment using spinning rod motion, the first linear drive actuator 160 is supported on a first end by a first bearing 162, and a second end by a second bearing 164. In one embodiment, the second linear drive actuator 170 is supported on a first end by a first bearing 172, and a second end by a second bearing 174. A first gear 166 is shown attached to an upper portion of the first linear drive actuator 160. A second gear 176 is shown attached to an upper portion of the second linear drive actuator 170. A central gear 180 is shown engaging both the first gear 166 and the second gear 176. In this way, rotation of the central gear 180 drives both linear drive actuators 160, 170 in synch with each other.
Also shown in
An isolation wall 200 is also shown in
Also shown in
An operation circuit 220 is also shown in FIG. 3. The operation circuit 220 is coupled to the power unit 190 using connection lines 222 such as wires. In one embodiment, the connection lines 222 are further connected to an external power cord such as an AC power cord 224. In one embodiment, the operation circuit 220 includes devices such as switches, a printed logic circuit, etc. for operation of the compressing device 100. The isolation wall 200 also serves to protect the operation circuit 220 from liquid or debris contamination.
The cycle switch is actuated to begin the compression cycle where the ram is driven downwards by the linear drive actuators. The can or other workpiece is then crushed into the workpiece receptacle to a desired height. In one embodiment, the can or other workpiece is crushed to a height of 1½ to 1¾ inches. During the crushing operation, the can is guided by the side portions of the workpiece receptacle. Any remaining liquid or other debris is collected within the workpiece receptacle.
At the bottom of the ram stroke, another switch is actuated to reverse direction of the linear drive actuators. Once the ram reaches a full “up” position, a third switch is actuated to indicate that the crushing cycle is complete. In one embodiment, an additional switch is included to shut off the device if a “jam” occurs. Such a switch may monitor crushing force, and shut off the device if a high force threshold is exceeded.
After the crushing cycle is complete, the workpiece receptacle is removed from the compressing device and the crushed workpiece is dumped into a storage bin. The sides of the workpiece receptacle further provide a safety feature, where any sharp edges generated on the workpiece during the crushing operation are protected within the sidewall portions. In one embodiment, the workpiece receptacle is then washed before being placed back in the compressing device. In one embodiment, the workpiece receptacle is manufactured from a material that is dishwasher safe, such as a plastic material. The removability of the workpiece receptacle increases the safety features as described above, and allows the workpiece receptacle to be inserted separately into a dishwasher.
Thus has been shown a compressing device that is suitable for crushing cans. Embodiments described above include a plurality of linear drive actuators located along side a compression chamber to both reduce height/size of the compressing device, and provide a more uniform compression force to the can.
Embodiments as described above include a workpiece receptacle that collects liquid or other debris, increases the safety of the compressing device by shielding sharp edges of the crushed workpiece, and provides for easy cleaning due to it's removability and dishwasher safe construction.
Embodiments as described above include crimping portions that provide more controlled easier crushing of work pieces such as aluminum cans.
Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art, with the benefit of having read the present specification, that any arrangement which is calculated to achieve the same purpose may be substituted for the specific embodiment shown. This application is intended to cover any adaptations or variations of the present invention. It is to be understood that the above description is intended to be illustrative, and not restrictive. Combinations of the above embodiments, and other embodiments will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention includes any other applications in which the above structures and fabrication methods are used. The scope of the invention should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.
This application claims priority under 35 U.S.C. 119(e) from U.S. Provisional Application Ser. No. 60/357,910 filed Feb. 19, 2002, which application is incorporated herein by reference.
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| Number | Date | Country | |
|---|---|---|---|
| 20030183096 A1 | Oct 2003 | US |
| Number | Date | Country | |
|---|---|---|---|
| 60357910 | Feb 2002 | US |
