The disclosed embodiments relate to a can dispenser and merchandiser. In particular, the disclosed embodiments relate to a can disperser and merchandiser which stores and individually dispenses cans in a vertical orientation.
Merchandising dispensers are used in retail environments, such as grocery stores, to store and dispense cans of food products, such as, for example, soups, beverages, etc. Conventional dispensers store and dispense cans which are in a horizontal orientation, i.e., the axes of the cylindrical cans are horizontally oriented. Such dispensers may store the cans side-by-side on an angled ramp inside the dispenser, so that they roll down to the dispensing output on the front surface of the dispenser through the force of gravity as cans are removed from the dispenser by the consumer.
However, in conventional dispensers, the product is viewed by the consumer in its horizontal orientation prior to selection and dispensing, rather than in a vertical orientation corresponding to the label on the product. This can make it difficult for the consumer to identify the product and is detrimental to the shopping experience. Also, displaying products in the horizontal orientation reduces the effectiveness of the label design, which can be an important component of the product's brand identity and marketing strategy. Moreover, the horizontal orientation of the product is at odds with conventional retail displays of vertically-oriented cans on a fixed shelf, which may result in dissonance in the consumer's perception and recollection of the product's label.
A can merchandising dispenser provides for the feeding of canned goods in a vertical orientation (as opposed to a horizontal one) so as to provide automatic front-facing of product in an upright manner. In the disclosed embodiments, first-in-first-out movement of cans on a dispenser shelf is provided with little or no shelf maintenance by store associates for installing or maintaining the dispenser, other than loading and reloading the dispenser with canned product. By providing a vertical can merchandising system versus the horizontal-type merchandiser of the prior art, the number of product facings presented to the shopper can be increased in a given horizontal space. In other words, because the diameter of canned goods is smaller than the height of the cans, the vertical positioning of canned goods in a dispenser occupies less horizontal space, as compared to known horizontal feed dispensers. Moreover, the product labeling on the cans can be presented to the shopper in the intended vertical/upright orientation as opposed to the horizontal orientation of the prior art merchandising dispensers.
Cans may be loaded in a top or upper chamber, whereby the can(s) move along a floor, such as an inclined ramp, while rotating about a longitudinal axis of the can (e.g., in a clockwise direction, etc.), and then are dropped one-by-one to a bottom or lower chamber with the help of a latch to ultimately be presented to the shopper for sale. As a front can is removed, other cans behind the front can move forward. The upper chamber includes opposing guide ribs, e.g., one at an upper left side of the upper chamber and another at a lower right side of the upper chamber. Alternatively, the guide ribs can be positioned such that the upper one is on the right side and the lower one on the left side. The guide ribs facilitate rotation of the cans by providing a slight tilt to the cans along a bottom edge of the cans with respect to the ramp as the cans move down, under the force of gravity, toward an intermediate section and then toward the lower chamber. Thus, a continuous path is presented from the upper chamber, through the intermediate section, and then through the lower chamber.
It has been discovered that by providing a tilt angle to the cans via the guide ribs in a direction that is not parallel to the direction of translational motion of the can along the floor, and by causing a rotational motion to be imparted to the can, the angle of incline of the floor of the upper chamber can be reduced, i.e., the angle need not be as steep as would otherwise be required without rotational motion. This yields a benefit that the overall height of the dispenser can be shorter because of the can rotation, as opposed to the height required without can rotation.
Guide ribs may optionally be included in the lower chamber as well, e.g., a lower chamber guide rail (i.e., guide rib) at the top, left-side of the lower chamber, and another guide rail/rib at the bottom, right-side of the lower chamber to impart a tilt angle to the cans in the lower chamber and facilitate movement of the cans along the lower chamber.
As the cans move along the floor of the upper chamber and rotate as a result of the tilt angle imparted by the diametrically-opposing upper chamber guide ribs, the bottom of the cans will enter an intermediate section. In this region, the bottom of the cans will interact with an opening in the angled floor (also referred to as an interrupted floor).
At the forward end of the lower chamber a “stop” is positioned, such as a tab, which prevents forward movement of the cans at the end of the travel path. The stop thus positions the cans in a dispensing position for access by a shopper. When a shopper removes the front can, the remaining cans advance downward such that the second can is now in position for removal by a shopper, and so on.
Optionally, a middle chamber for additional cans is provided. The middle chamber is positioned between the upper and lower chambers of the merchandiser and will receive cans in the upright position for dispenser and purchase by a shopper. The cans in the middle chamber are front-loaded, i.e., they are loaded into the middle chamber in a first-in-last-out manner from the front of the merchandiser. The middle chamber may also include guide rails, e.g., at the top right side of the chamber and the bottom left-side of the chamber, to impart a tilt angle to the cans to facilitate downward movement along the middle chamber. As with the upper and lower chambers, the guide rails facilitate movement of the cans toward a forward direction such that the incline angle of the middle chamber floor can be lessened.
The construction of the dispenser is preferably by injection molding. The design entails two halves with the floors molded to the sides. The two sides will be coupled together to form a front facing dispenser chute. Multiple merchandising dispenser chutes, i.e., slots, can be placed side-by-side and/or in a vertically stacked orientation on a merchandising shelf, such as at a supermarket, wherein each dispenser slot may include a particular product. For example, one dispenser slot may include cans of tomato soup and an adjacent dispenser slot may include cans of chicken soup.
The combination of the above features allows for a can to be stored and dispensed in a vertical orientation, as it would be displayed on a store shelf. The can is loaded, stored, and then moves through the merchandising dispenser while maintaining a vertical orientation. The cans are then presented to a shopper in a vertical orientation in the dispensing position.
In one aspect, the present invention provides a dispenser for storing and individually dispensing cylindrical containers in a vertical orientation. The dispenser includes an upper chamber having a ramp sloping downward toward a back of the dispenser. The upper chamber is configured to receive the containers loaded in a vertical orientation at a front of the dispenser and which move down the upper chamber ramp by gravity. The upper chamber ramp has an opening at a back end of the dispenser through which the containers pass. The dispenser further includes a lower chamber having a ramp sloping downward toward the front of the dispenser and configured to receive the containers passing through the opening in the upper chamber ramp. The containers move down the lower chamber ramp by gravity to a dispensing position at the front of the dispenser. The dispenser further includes a latch positioned at a back portion of the upper chamber which is configured to restrict passage of the containers through the opening in the upper chamber ramp so that the containers pass through the opening one at a time as containers are removed from the dispensing position.
Embodiments of the present invention may include one or more of the following features.
The ramp of the lower chamber may be sized to fit a whole number of the containers plus a fractional portion of one of the containers. The lower chamber may be configured so that a container passing through the opening in the upper chamber ramp lodges in an intermediate position between the upper chamber and the lower chamber when the lower chamber is filled with the containers.
The latch may include: a lever having a fulcrum fixed at the back portion of the upper chamber; and an elastic element connected to an upper end of the lever and the back portion of the upper chamber above the fulcrum, the elastic element being configured to apply a tension force to the upper end of the lever. The elastic element may be a spring or elastic band. The elastic element may be configured to pull the upper end of the lever out of a path of the containers descending the ramp of the upper chamber as the lever rotates about the fulcrum in a first direction.
The lever may include a lower end on a side of the fulcrum opposite the upper end of the lever, the lower end of the lever being configured to move the upper end of the lever into the path of the containers descending the ramp of the upper chamber, when the lower end of the lever is pushed toward a back portion of the lower chamber, as the lever rotates about the fulcrum in a second direction opposite to the first direction. The lower end of the lever may be configured to be pushed toward the back portion of the lower chamber when a container passes through the opening in the upper chamber ramp.
The upper chamber may be configured to provide a tilt angle, in a direction transverse to the longitudinal direction of the upper chamber, of the vertically-oriented containers as the containers pass through the upper chamber. The tilt angle may be sufficient to cause each of the containers to contact the ramp of the upper chamber on an edge of a bottom rim of the container to allow rotation of the container as it passes through the upper chamber while maintaining a substantially vertical orientation of the container. The tilt angle may be between about 0.5 degree and about 5 degrees, or between about 1 degree and about 3 degrees.
The upper chamber may include a first guide rib extending along an upper portion of a first side wall of the upper chamber in a longitudinal direction of the upper chamber, the first guide rib being configured to impart a tilt angle to the containers. The upper chamber may further include a second guide rib extending along a lower portion of a second side wall of the upper chamber in a longitudinal direction of the upper chamber, the second guide rib being configured, in conjunction with the first guide rib, to impart a tilt angle to the containers.
The upper chamber may include a first guide rib extending along a first side wall and a second guide rib extending along a second side wall of the upper chamber in a longitudinal direction of the upper chamber. A distance between the first and second guide ribs in a transverse direction of the upper chamber may be less than a diameter of the containers.
The dispenser may be formed by joining two side panels, each of the side panels having structures extending from at least one face, the structures forming the ramps of the upper and lower chambers.
In another aspect, the present invention provides a multiple-slot dispenser for storing and individually dispensing cylindrical containers from each of the slots in a vertical orientation. The multiple-slot dispenser includes a number of the dispensers discussed above connected in a side-by-side arrangement.
In particular embodiments, the multiple-slot dispenser may include a loading door extending across an upper portion of the slots, the loading door being hinged to provide access to a loading opening at the front of the upper chamber of each of the slots. Each of the slots may be formed by joining two side panels, each of the side panels having structures extending from at least one face, the structures forming the ramps of the upper and lower chambers of each slot. Internal ones of the side panels each may have structures extending from both faces thereof, the structures of adjacent ones of the internal side panels forming, in conjunction, the ramps of the upper and lower chambers of the slots formed between the internal side panels.
The above and/or other aspects and advantages will become more apparent and more readily appreciated from the following detailed description of the disclosed embodiments taken in conjunction with the accompanying drawings of which:
In particular embodiments, there may also be a middle chamber 148 in each slot 110 into which product may be loaded. The product loaded into the middle chamber 148 does not progress to the dispensing position 125, but may be stored temporarily in the middle chamber 148 and then moved to the upper chamber 135 loading position by an employee of the retail establishment. Alternatively, the middle chamber 148 may include a forwardly-sloping ramp (not shown) so that cans placed in the middle chamber 148 will move toward the front of the dispenser 100 in a manner similar to the movement of cans 120 in the upper 135 and lower chambers 140, which is discussed in detail below. In such a case, a stop (not shown) is provided at the front of the middle chamber 148 to maintain the cans of the middle chamber in a dispending position.
As shown in
As further shown in
As shown in
As shown in
The tension and size of the elastic member 170 may be determined based on the size and weight of the cans being dispensed. As discussed above, the elastic member 170 is attached to the lever 165 (and, in particular, to the backstop 167) and assists with the pivoting motion that provides jam-proof functionality. The elastic member 170 and lever 165 are preferably designed to be easily replaceable after installation of the dispenser in stores. The latch 160 described above, with its component lever 165, and other components described above, can also be used with various other gravity-fed, product dispensing systems, such as, for example, simple sliding can systems, roller pin systems, etc.
As shown in
The movement of cans 120 during loading of the slot 110 is similar to the movement cycle during dispensing of the can to a consumer. If the slot is empty of cans, or nearly empty, then the backstop 167 will be in its upper position due to the action of the elastic member 170, i.e., the position depicted in
The tilt angle of the axis 930 of the can 120 relative to the vertical direction 935 is determined by the relative size and position of the guide ribs (910, 920), the size of the can 120, and the size of the upper chamber 135. It can be seen that the width of the space between the guide ribs (910, 920) is less than the width, i.e., diameter, of the can 120. Therefore, the can 120 must be tilted to fit between the guide ribs (910, 920). The tilt angle is sufficient to lift the bottom of the can so that only one edge of the bottom of the can contacts the ramp. This, in turn, largely eliminates the frictional force between the bottom of the can and the ramp and results in a largely rotational/rolling of the cans about each can's vertical, i.e., cylindrical, axis as the can moves down the ramp, rather than a sliding movement (although some sliding of the rim of the bottom of the can may occur as it moves down the ramp).
As explained above, in particular embodiments, systems and a methods may be provided for moving cylindrical or semi-cylindrical objects from one end of a dispensing surface to another end by simultaneously imparting rotational and translational motion to the objects. The objects can be, for example, canned goods or bottles having a cylindrical cross-section. The dispensing surface can be inclined, or positioned on an inclined support, such as a shelf, and include side supports or dividers containing alternating guide ribs to impart rotational motion to the objects as the objects move, under the influence of gravity, along the dispensing surface. A spring-loaded pusher, as is known in the art, can also be provided in particular embodiments to further assist movement of the product down the inclined surface toward a front surface for selection by a consumer. Alternatively, the dispensing surface can be horizontal and contain alternating guide ribs on side supports, and a spring-loaded pusher for urging the product to the front of the dispenser.
It is contemplated that multiple dispenser slots 110 as described herein can be positioned side-by-side on a store shelf and/or in a vertically-stacked arrangement to merchandise canned goods to consumers. It is contemplated that each separate dispenser slot 110 may contain one type of product, such as a particular soup flavor, color of paint, or any other cylindrically or semi-cylindrically or round container-packaged product. It is also contemplated that additional features or modifications of the invention may be readily known to those of ordinary skill in the art. For example, although it is contemplated that the dispenser be formed of injection-molded plastic, other materials may be readily used. Moreover, inventory control means may be included, such as a transparent window on a side of the dispenser to allow store personnel to easily ascertain when product in a particular dispenser is running low and needs to be replenished.
In view of the discussion above, it can be seen that the disclosed embodiments provide a first-in, first-out merchandiser wherein cans rotate, by virtue of guide ribs (910, 920) in alternating high or low positions from one side 915 of the upper chamber 135 to the other side 925, as the can 120 moves along a dispensing path. In an intermediate section of the dispensing path, there is a latch 160, including a reciprocating lever 165, which allows the cans to advance, one at a time, along the dispensing path, and which allows the cans to drop, without jamming, from the upper chamber 135 to the lower chamber 140.
As discussed above, and as shown in
The structure and operation of the latch may be understood by referring, for example, to the following figures of the present application.
As shown in
As discussed above, in the upper chamber 135, as cans 120 roll and slide away from the front and reach the back of the upper chamber 135, they make contact with the upper end of the lever 165, i.e., the moveable backstop 167, located inside the upper chamber 135. The reciprocating motion of the moveable backstop 167 regulates and facilitates the flow of cans 120 from the upper chamber 135 to the lower chamber 140.
A slot 1220 is formed on a back panel for securing one end of a leaf/coil variable force elastic element 170, e.g., spring or elastic band. The remainder of the elastic element 170 is positioned in a detail in the backstop 167. The elastic element 170 facilitates the reciprocal motion of the lever 165 during operation, as explained above with respect to
Although example embodiments have been shown and described in this specification and figures, it would be appreciated by those skilled in the art that changes may be made to the illustrated and/or described example embodiments without departing from their principles and spirit.
This application claims priority to U.S. Provisional Patent Application No. 62/131,682, entitled “Can Dispenser and Merchandiser”, filed Mar. 11, 2015, which is incorporated herein by reference in its entirety.
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