Can end with emboss and deboss score panel stiffening beads

Information

  • Patent Grant
  • 6330954
  • Patent Number
    6,330,954
  • Date Filed
    Friday, August 20, 1999
    26 years ago
  • Date Issued
    Tuesday, December 18, 2001
    23 years ago
Abstract
A can end for a two-piece beverage can including a generally flat radially extending portion; a score panel defined in the generally flat radially extending portion by an arcuate score, the score panel having a central, longitudinal axis projecting in a first axial direction and a second axial direction opposite the first direction; an annular emboss bead formed in the score panel and projecting in a first axial direction; and an annular deboss bead formed in the score panel and projecting in the second axial direction.
Description




TECHNICAL FIELD




The present invention relates, generally, to can ends and, more particularly, to a can end having a score panel with emboss and deboss beads provided therein for stiffening the score panel and facilitating proper rupture of the score during opening of the can end.




BACKGROUND OF THE INVENTION




Most beverage cans presently produced in the United States are so-called “two-piece cans” which are typically made from aluminum. A two-piece can includes a can body which has a cylindrical side wall portion and an integrally formed bottom wall portion. The can body is open at the top, terminating in an annular peripheral flange portion. The second component of a two-piece can is a can “lid” or “closure” which is more commonly referred to in the industry as a can “end.” The can end has an annular peripheral flange or “curl” portion which is seamed to a corresponding peripheral flange portion of the can body to seal the opening in the can body. The can end is seamed to the can body after the can body has been filled with the desired beverage. Can ends are typically formed in a series of die presses which initially form the basic can end configuration or “shell.” Subsequently. the shell has various operations performed thereon, such as embossing, debossing, scoring, rivet formation and tab staking, to complete the end. A can end press is described in U.S. Pat. No. 4,939,665 to Gold et al., issued Jul. 3, 1990, which is hereby incorporated by reference for all that it discloses.




Most can ends used in the packaging of pressurized beverages, such as soft drinks and beer, include a score panel. The score panel may be formed by a pair of closely spaced score lines which are provided in a generally ring-shaped configuration referred to herein as a “score profile.” In one popular type of can end, the beginning portion and end portion of the score profile are spaced apart. This spaced apart region does not rupture during opening of the score panel and acts to retain the score panel on the can end after the primary score line has been ruptured. In this type can end, a separately formed tab member has an intermediate portion thereof riveted to a central portion of the can end at a position on the can end adjacent to the score panel. The tab member has a first end portion, generally referred to as a nose, which is initially positioned in contact with the score panel. The tab member has an opposite end portion which is generally formed in a ring-shaped configuration. In opening the can end, a user grasps the ring portion of the tab member and pulls upwardly, causing the tab member to pivot about an axis which is typically adjacent to the rivet on the tab nose end side of the rivet. Thus, pulling upon on the ring end portion causes the nose end portion to be urged against the score panel, causing the score panel to rupture and eventually to pivotally deflect about an axis defined generally by the gap between the beginning and end portions of the score profile. The following U.S. patents disclose various can end configurations and are hereby incorporated by reference for all that is disclosed therein: U.S. Pat. No. Des. 364,807, issued Dec. 5, 1995, to Taylor; U.S. Pat. No. Des. 265,463, issued May 1982 to Hasegawa; U.S. Pat. No. Des.-267,393, issued December 1982 to Gruodis et al.; U.S. Pat. No. Des.-275,373, issued September 1984 to Brown et al.; U.S. Pat. No. 3,259,265, issued July 1966 to Stuart; U.S. Pat. No. 3,291,336, issued December 1966 to Fraze; U.S. Pat. No. 3,424,337, issued January 1969 to Von Stocker; U.S. Pat. No. 4,205,760, issued June 1980 to Hasegawa; U.S. Pat. No. 4,210,257, issued July 1980 to Radtke; U.S. Pat. No. 4,465,204, issued August 1984 to Kaminski et al.; U.S. Pat. No. Des.-246,229, issued November 1977 to Saunders; U.S. Pat. No. Des.-250,933, issued January 1979 to Saunders; U.S. Pat. No. Des.262,517, issued January 1982 to Hayes; U.S. Pat. No. 4,175,670, issued November 1979 to Reynolds et al; U.S. Pa. No. 4,266,685, issued May 1981 to Lee. Jr.; U.S. Pat. No. 4,313,545, issued February 1982 to Maeda; U.S. Pat. No. 4,318,489, issued March 1982 to Snyder et al.; U.S. Pat. No. 4,733,793, issued Mar. 29, 1988, to Moen et al.; and U.S. Pat. No. 4,804,104, issued Feb. 14, 1988, to Moen et al.; and U.S. application Ser. No. 08/276,331, filed Jul. 15, 1994, for “SCORE LINE GROOVE FOR CONTAINER END MEMBERS” by Sedgeley; and No. 08/393,140, filed Feb. 21, 1995, for “SCORE LINE GROOVE FOR CONTAINER END MEMBERS” by Sedgeley.




Score panel design requires a careful balancing of design parameters. If a designer selects a score line depth which is too deep, the resulting can ends are subject to being ruptured during production and during packaging and shipping operations. On the other hand, if the score depth is too shallow, excessive force may be required to rupture the score. In such a situation, even if the user is physically able to apply sufficient force to rupture the score line, the tab and the score panel itself may deform in a manner to prevent complete rupture of the full length of the score. The tendency of a score panel to deform excessively during score rupture is, to a large extent, a function of the relative stiffness of the score panel. The stiffness of a score panel may, in turn, be influenced by the metal gauge, i.e., the thickness of the score panel, and also the amount of “slack” metal in the score panel. Score panel slack may be produced by various sources, including rivet formation and also the very scoring needed to create a score panel. The relative size of a score panel also affects the rupture performance of a score panel since a panel of larger area tends to bend more and, thus, diffuse the rupture force applied by the tab member more than a smaller score panel of the same metal gauge.




One common technique used for increasing the relative stiffness of a score panel is to create a deboss panel which circumscribes the score panel and rivet. Another technique is to form a raised or “embossed” metal bead in the middle of the score panel to take up metal slack.




SUMMARY OF THE INVENTION




The present invention is directed to a can end for a two-piece beverage can. The can end has a generally flat, radially extending portion. A score panel is defined in the generally flat radially extending portion by an arcuate score. A ring-shaped emboss bead is formed in the score panel. The emboss bead projects upwardly from the score panel. A ring-shaped deboss bead is also formed in the score panel. The deboss bead projects downwardly from the score panel and may encompass the emboss bead. The emboss bead stiffens the score panel and the deboss bead further stiffens the score panel. The stiffening provided by the two beads facilitates proper rupture of the score during opening.




The can end includes a tab which is staked to the generally flat radially extending surface. A nose portion of the tab extends out over the deboss bead and makes contact with a portion of the deboss bead. The deboss bead has a surface portion which ramps upwardly and radially outwardly. The initial point of contact of the tab nose portion with the deboss bead is at a lower portion of the upwardly and outwardly ramping surface. As the score defining the score panel is ruptured, the point of contact of the nose portion moves progressively up the ramped surface, thereby increasing the effectiveness of the tab in applying rupturing force to the score panel. The deboss bead, thus, produces a synergistic effect by both stiffening the score panel and coacting with the tab to increase the tab's effectiveness in applying rupturing force to the score panel. As a result, the end may be scored less deeply than a comparable end which does not have such a deboss, without effecting the relative ease. A score panel of an end with such a deboss ring needs to be scored less deeply than a score panel of a comparable end without such a deboss ring. Thus, the end having the deboss ring maintains a higher score residual and is. therefore, less likely to be prematurely ruptured during production, shipping, etc.











BRIEF DESCRIPTION OF THE DRAWINGS




An illustrative and presently preferred embodiment of the invention is shown in the accompanying drawings in which:





FIG. 1

is a top plan view of a can end;





FIG. 2

is a side elevation view of a can end;





FIG. 3

is a bottom plan view of a can end;





FIG. 4

is a cross-sectional elevation view of a can end;





FIG. 5

is a detail cross-sectional elevation view of a can end;





FIG. 6

is a top plan view of a can end deboss panel;





FIG. 7

is a top plan view of a can end score profile and rivet;





FIG. 8

is a top plan view of a score panel emboss bead and deboss bead;





FIG. 9

is a top perspective view of a can end which has been ruptured to approximately the six o'clock position;





FIG. 10

is a side elevation view of the ruptured can end of

FIG. 9

;





FIG. 11

is a detail side elevation view of the ruptured can end of

FIGS. 9 and 10

showing only a cross-sectional portion of the score panel;





FIG. 12

is a top perspective view of a can end which has been ruptured to approximately the nine-o'clock position;





FIG. 13

is a detail side elevation view of the ruptured can end of

FIG. 12

showing only a cross-sectional portion of the score panel;





FIG. 14

is a top perspective view of a fully ruptured can end; and





FIG. 15

is a bottom perspective view of a fully rupture can end.











DETAILED DESCRIPTION





FIGS. 1-5

show various details of a can end


10


for a two-piece beverage can. The can end


10


includes a generally flat, radially extending portion


30


which may be a can deboss panel. A score panel


80


is defined in the generally flat, radially extending portion


30


by an arcuate score


82


. An annular emboss


100


is formed in the score panel


80


and projects in a first axial direction


71


, FIG.


4


. An annular deboss bead


120


is formed in the score panel


80


and projects in a second axial direction


73


opposite to the first axial direction. The annular emboss bead


100


is positioned radially inwardly of the annular deboss bead


120


. A pull tab member


50


is attached to the generally flat, radially extending portion


30


and has a nose portion


51


. The can end


10


has a first, unruptured., operating position,

FIGS. 1

,


4


and


5


, with the nose portion


51


of the tab member


50


positioned in overlying, engaging relationship with a first, relatively more depressed portion


122


of the annular deboss bead


120


. The nose portion


51


is also positioned in overlying, non-engaging relationship with a second, relatively less depressed portion


123


of the deboss bead


120


, which is positioned outwardly of the first portion


122


. The can end also has a second, partially ruptured operating position with the nose portion


51


of the tab member


50


positioned in non-engaging relationship with the first portion


122


of the deboss bead


120


and in overlying engaging relationship with the second portion


123


of the deboss bead


120


.




Having thus described the can end


10


in general, various features of the can end will now be described in further detail and operation of the can end will also be described.




Shell




As best illustrated in

FIG. 4

, can end


10


is formed from a thin metal shell having a top surface


11


and bottom surface


12


. In one preferred embodiment, the can end is of a standard type known in the industry as a “204 end,” although this technology may also be applied to larger or smaller can ends. A 204 end has a diameter of two and four sixteenths inches after it is seamed to a can body. The pre-seaming diameter may be 2.452 inches (6.228 cm). In one preferred embodiment, the thickness of the can end metal is preferably between about 0.0085 inches (0.02 cm) and about 0.0095 inches (0.0241 cm) thick and, most preferably, less than 0.0093 inches (0.0236 cm) thick. The can end has a peripheral curl portion


14


and an annular countersink bead


16


of a conventional type used on 204 ends. The total height of the end from the top of the curl to the bottom of the countersink bead may be 0.269 inches (0.683 cm). Integrally connected to the countersink bead


16


is a generally flat, main panel


20


which is also conventional and known in the art. The main panel may be spaced 0.090 inches (0.229 cm) from the bottom of the countersunk bead.




A rivet


70


described in further detail below, is formed at the center of the main panel


20


and has orthogonal axes XX, YY and ZZ as shown in

FIGS. 1 and 4

. Axes XX and YY define a plane parallel to panel


20


and divide the can end into first, second, third and fourth quadrants


21


,


22


,


23


,


24


.




Deboss Panel




A deboss panel


30


, as best shown in

FIGS. 1

,


3


,


4


and


6


, is formed in the main panel


20


using conventional die-forming techniques. The deboss panel


30


has a generally, pear-shaped deboss profile


32


which is, in turn, defined by an outer radius line


33


and an inner radius line


34


. The outer radius line may have a radius of 0.015 inches (0.038 cm) with a center of curvature below bottom surface


12


and the inner radius line may have a radius of 0.015 inches (0.038 cm) with a center of curvature above top surface


11


. The depth of the deboss profile, i.e., the vertical distance between outer radius line


33


and inner radius line


34


may be about 0.019 inches (0.048 cm). The width of the deboss profile, i.e., the lateral distance between the outer and inner radius lines, may be about 0.015 inches (0.038 cm). The deboss panel has bilateral symmetry with respect to a plane defined by axes YY and ZZ. In view of the bilateral symmetry of the pear-shaped. deboss profile, only one-half of the deboss profile will be described since the opposite half is a mirror image thereof. The deboss panel, as shown by

FIG. 6

, includes a first arcuate portion


36


having a radius of curvature R


1


(as measured to the inner radius line


34


) of 0.3420 inches (0.0868 cm). Portion


36


is connected to a second, straight portion


37


which is, in turn, connected to a third, arcuate portion


38


having a radius R


2


of 0.5000 inches (1.27 cm). Portion


38


is connected to a fourth, arcuate portion


39


having a radius R


3


of 0.4350 inches (1.105 cm). Portion


39


is, in turn, connected to a fifth, arcuate portion


40


having a radius R


4


of 0.8507 inches (2.161 cm) having a center of curvature located at the rivet centerline. The centers of curvature of the other arcuate portions are indicated by the dimensions D


1


-D


5


which may be as follows: D


1


=0.3940 inch (1.0033 cm); D


2


=0.2112 inch (0.5364 cm); D


3


=0.8420 inch (2.1387 cm); D


4


=0.7889 inch (2.0038 cm); and D


5


=0.130 inch (0.3302 cm).




Tab




As best illustrated in

FIGS. 1 and 4

, a tab


50


is attached to the can end by central annular rivet


70


. The tab


50


has a rounded nose portion


51


at one end (which may have a radius of curvature of about 0.500 inches (1.27 cm)), a ring-pull portion


52


at the opposite end, and an intermediate portion


53


which is staked to the end by center rivet


70


. The nose portion


51


is formed, in part, by a nose curl


56


best illustrated in

FIG. 5. A

lower surface portion


57


of the nose curl makes contact with a lower portion


122


of annular deboss bead


120


as described in further detail below. The tab member


50


(sometimes referred to herein simply as “tab”), in operation, pivots about a tab pivot axis AA which is positioned parallel to axis XX at a position adjacent to the rivet


70


, as best illustrated in FIG.


1


. The tab member has an annular, inner peripheral edge


58


positioned next adjacent central rivet


70


, FIG.


5


. The tab, in one preferred embodiment, has a nose thickness, D


10


),

FIG. 5

, of about 0.070 inch (0.1778 cm). The nose thickness is about 8% to 20% thicker than the thickest region of the pull ring and, most preferably, should be about 9% to 12%, or at least 0.004 inch (0.0102 cm), thicker. The radial distance, D


11


, from the nose contact point


57


to the rivet centerline ZZ, may be about 0.490 inch (1.2446 cm). The tab member may have a length of about 0.990 inch (2.5146 cm) and, with the exception of its nose thickness, may be identical to most tabs currently used on beverage cans. The tab width may be about 0.625 inch (1.5875 cm).




Rivet




As best illustrated by

FIGS. 1

,


4


and


5


, central annular rivet


70


comprises an upright portion


72


, which is joined through a shoulder portion


74


to an upper head portion


76


of the rivet. The annular, inner peripheral edge


58


of the tab is positioned next adjacent to the upright portion


72


in touching or near touching contact therewith. The shoulder portion


74


extends radially outwardly above the peripheral edge


58


of the tab, thus securing the tab member


50


to the can end


10


.




Score Panel




A score panel


80


is defined by a score profile


83


which is, in turn, defined by inner, antifracture score


81


and outer, primary score


82


, as best illustrated in FIG.


7


. However, this invention can also be used on ends with only a primary score. The score panel has a central longitudinal axis PP which is parallel to axis ZZ. The score profile includes an enlarged first end portion


84


positioned near rivet


70


in the third quadrant


23


of the can end. An arcuate portion


85


is connected to end portion


84


and has a shape which is generally concentric to the outer edge surface of rivet


70


, which is positioned in the second and third quadrants


22


,


23


, respectively. A generally elliptical portion


86


is connected to portion


85


and comprises a 3 o'clock position


87


, a 6 o'clock position


88


, a 9 o'clock position


89


, and a 12 o'clock position


95


. The 3 o'clock and 9 o'clock positions define an axis BB perpendicular to axis YY. The 6 o'clock position


88


and the 12 o'clock position lie on axis YY. The radial distance between the primary score


82


and the inner radius line


34


of the deboss panel may be constant from the 3 o'clock through the 6 o'clock and 9 o'clock positions, and may be about 0.150 inch (*0.381 cm). Generally elliptical portion


86


terminates at second end portion


90


, which terminates short of first end portion


84


. The gap


91


, between the first and second end portions


84


,


90


, which may be about 0.110 inch (0.2794 cm) long, defines a hinge axis HH about which the score panel


80


ultimately pivots after the score profile is fully ruptured. The antifracture score may have a score residual


92


slightly more than the primary score. The primary score may have a score residual


93


of between 0.0028 inch (0.0071 cm) and 0.0040 inch (0.0102 cm) and, most preferably, about 0.0030 inch (0.0075 cm) to 0.0038 inch (0.0097 cm) for a can end having a thickness of about between 0.0084 inch (0.0213 cm) and 0.0098 inch (0.0249 cm) and, most preferably, 0.0088 inch (0.02235 cm). The “score residual” refers to the distance between the bottom of the score and bottom surface


12


. The dimension of the major score profile axis BB, i.e. from the 3 o'clock to the 9 o'clock position of the primary score, may be about 1.00 inch (2.54 cm). The dimension along axis YY from the centerline of the rivet to the 6 o'clock position of the primary score may be about 0.79 inch (2.0066 cm).




Emboss Bead




The configurations of annular emboss bead


100


and annular deboss bead


120


are illustrated in

FIGS. 1

,


4


,


5


and


8


. The emboss bead


100


has a central crest portion


102


which may have a height h


1


,

FIG. 5

, above the adjacent, inwardly-positioned, flat top surface portion


101


of deboss panel


30


of 0.003 to 0.015 inch (0.0076-0.0381 cm) and, preferably, 0.004 to 0.010 inch (0.0102-0.0254 cm) and, most preferably, 0.005 to 0.008 inch (0.127-0.0203 cm). The emboss bead


100


comprises an outer peripheral edge


104


which begins a transition into the deboss bead


120


. The emboss bead


100


also comprises an inner edge


106


. As shown in

FIG. 5

, the emboss bead width w


1


, between the outer and inner edges


104


,


106


, may be about 0.046 inch (0.1168 cm).




The annular emboss bead


100


may have a first, inwardly convex portion


108


,

FIG. 8

, which is concentric with the end curvature of adjacently positioned nose


51


of tab


50


, FIG.


1


. The emboss bead may have a second portion


109


,

FIG. 8

, which is positioned opposite the first portion


108


and which is outwardly convex and generally concentric with the first portion. The emboss bead


100


may comprise a third portion


110


which is outwardly convex and integrally connected to the first and second portions, and may further comprise a fourth portion


112


positioned opposite the third portion


110


which is a mirror image thereof.




Deboss Bead




With further reference to

FIGS. 4

,


5


and


8


, annular deboss bead


120


has a first annular region


122


at which the bead has its lowest depth below flat surface


101


. In one preferred embodiment, the depth h


2


,

FIG. 5

, of region


122


below surface


101


is constant around the bead circumference and may be about 0.003 to 0.015 inch (0.0076-0.0381 cm) and, preferably, 0.005 to 0.008 inch (0.0127-0.0203 cm). Deboss bead


120


also comprises a second annular region


124


at which the bead transitions into the surrounding flat portion of the can end. This annular region


124


represents the greatest height of the bead at any circumferential position therealong. The annular deboss bead


120


also comprises a transition region


126


between lowermost annular region


122


and outer edge


104


of the emboss bead.




Annular deboss bead


120


includes a first circumferential portion


130


positioned opposite circumferential portion


108


of the emboss bead. First circumferential portion


130


is generally arcuate in annular regions


122


and linear in region


124


. The annular deboss bead has a second circumferential portion


131


positioned next adjacent emboss bead portion


109


and concentric therewith. The annular deboss bead further includes third and fourth circumferential portions


132


,


133


which are positioned adjacent emboss bead portions


110


and


112


, respectively, in concentric relationship therewith.




In one preferred embodiment, the radii of curvature q


1


-q


4


and various distances S


1


-S


7


, as illustrated in

FIG. 8

, may be as indicated in Tables I and II, q


1


represents the radius of curvature at the center line of the emboss bead at the point indicated; q


2


is the radius of curvature of an arc (not shown( passing through the center line of the emboss bead portion


109


at its intersection with axis YY; q


3


is the radius of curvature at the center line of the emboss bead at the point indicated; q


4


is the radius of curvature of an arc (not shown) passing through the center line of the emboss bead portion


108


at its intersection with axis YY. S


3


is the width of an excess metal region which circumscribes the emboss bead and deboss bead.














TABLE I













s


1


= 0.1300







inch (0.3302 cm)







s


2


= 0.3243







inch (0.8237 cm)







S


3


= 0.074







inch (0.1880 cm)







S


4


= 0.056







inch (0.1422 cm)







S


5


= 0.130







inch (0.3302 cm)







s


6


= 0.3949







inch (1.0030 cm)







s


7


= 0.2037







inch (0.5174 cm)

























TABLE I













s


1


= 0.1300







inch (0.3302 cm)







s


2


= 0.3243







inch (0.8237 cm)







S


3


= 0.074







inch (0.1880 cm)







S


4


= 0.056







inch (0.1422 cm)







S


5


= 0.130







inch (0.3302 cm)







s


6


= 0.3949







inch (1.0030 cm)







s


7


= 0.2037







inch (0.5174 cm)















Operation




Opening of a can end


10


having the above configuration will now be described. As illustrated in

FIGS. 1

,


4


and


5


, in an initial, undisturbed state, an upper surface


59


of the tab is generally parallel to the top surface


11


of the can main panel


20


. A lower surface


57


of tab nose


51


is positioned in contact with a lower annular region


122


of annular deboss


120


, FIG.


4


. The contact point


57


is primarily at the centerline of the tab, i.e., in plane YY, ZZ. Upward pressure on the ring-end portion


52


of tab


50


causes tab


50


to pivot about axis AA,

FIGS. 1 and 5

, urging nose portion


51


downwardly and causing primary score


82


to begin rupturing at the 12 o'clock position


91


of the score profile and propagates outwardly towards both ends of the score panel. The relative position of the tab and score panel, after rupture has progressed to approximately the 6 o'clock position


88


.

FIG. 7

, is illustrated in

FIGS. 9. 10

and


11


. As best shown by

FIG. 10

, the tab may have been rotated through an angle α of approximately 45 degrees to produce this amount of rupture. The actual deflection of the tab will, to a certain extent, depend upon the dynamic loading on the end which is, in turn, influenced by the speed at which the tab is lifted by the user. The relative thickness of the score panel, the score depth residual and other factors, such as metal grain direction and characteristics of the metal sheet stock, will also have an effect on the amount of tab rotation necessary to produce a fracture to 6 o'clock. As best shown by

FIG. 11

, the tab end contact point


57


has moved inwardly from lower region


122


to an intermediate position


123


between lower region


122


and elevated region


124


of the annular deboss


120


. Due to the fact that point


123


is at a higher elevation than original contact point


122


, the amount of tab deflection α is less than that which would have been required if location


123


were originally at the same elevation as region


122


. Thus, to repeat, tab contact point


57


has moved up the gradually raised (ramped) surface of deboss


120


during the rupture of score


80


from the beginning thereof to the 6 o'clock position


88


. The tab


50


has applied force to the score panel more effectively as a result of its travel over the deboss ramped surface than it would have applied had it moved over a flat surface. It should also be noted that the contact point


57


has shifted slightly to the left of axis YY as a result of deflection of the score panel into the opening


152


which has been formed as a result of this portion of the rupture. This may best be seen in

FIG. 8

, where


122


A shows the point of initial contact associated with

FIGS. 1

,


4


and


5


, and point


123


shows the contact point associated with

FIGS. 9

,


10


and


11


.





FIGS. 12 and 13

illustrate the relative position of the tab and score panel after rupture has progressed to the 9 o'clock position


89


. It will be seen that in

FIGS. 12 and 13

, the tab


50


is positioned nearly perpendicular to the plane of the main panel


20


. It may be seen from

FIG. 13

that, in this state, the contact point of tab nose


51


has moved slightly beyond the uppermost elevation


124


of the deboss ring to contact point


125


. Again, due to the initial difference in elevation between the upper and lowermost regions of the deboss ring


122


,


124


, respectively, the tab


50


has applied force to the score panel


80


more effectively than it would have had it moved over a conventional flat surface rather than the ramped, deboss surface. In addition to the reduction in angular displacement and more effective application of force by the tab which is provided by the deboss geometry, a further efficiency in angular displacement is afforded due to the fact that the score panel


80


has been additionally stiffened by the annular deboss bead


120


. Without this additional stiffening, the score panel


80


would have an increased tendency to bend rather than rupture, particularly in the score profile region between 6 o'clock and 9 o'clock. Thus, the presence of the deboss ring


120


significantly and synergistically improves the rupture performance of the can end


10


.




It should also be noted that the generally pear-shaped configuration of the deboss panel


30


, which closely follows the score profile, is believed to enhance score rupturing by taking up metal slack near the rivet


70


and also immediately adjacent to the score along its entire length from the 6 o'clock through past the 9 o'clock position, the region where score rupture failure is most likely to occur.




As illustrated by

FIGS. 14 and 15

, continued rotation of the tab


50


to a point in touching or near contact with a peripheral edge


150


of the can opening


152


causes the score panel


80


to be rotated to a position approximately perpendicular to the bottom surface


12


of the main panel


20


of the can end. At this position, the score panel has been fully ruptured around the score profile


83


such that only the metal end gap region


91


maintains the score panel


80


on the can end


10


. It will also be seen from

FIG. 15

that the contact point of the score panel with the nose portion


52


of tab


50


has moved still further from the center to axis YY and has moved still further radially outward relative to the center of score panel


80


. The tab


50


is next rotated back to its original position of

FIG. 1

, leaving score panel


80


in the position illustrated in FIG.


15


and leaving opening


152


unobstructed.




Thus, as a result of using emboss ring


100


in combination with deboss ring


120


, a significant improvement in rupture force application is achieved which allows a score panel to be formed having an increased score residual


93


over that required for a similar can end having only an emboss ring


100


. Therefore, a much larger score panel. e.g., a score panel with an area of about 0.67 square inches (1.7018 cm), may be created while using the same score residual as that of a much smaller, standard-sized score panel. Accordingly, a can end


10


which is not subject to panel rupture during manufacture and shipping, and yet remains easy to open and which may have a relatively large opening area, is provided.




It is contemplated that the inventive concepts herein described may be variously otherwise embodied, and it is intended that the appended claims be construed to include alternative embodiments of the invention except insofar as limited by the prior art.



Claims
  • 1. A can end for a two-piece beverage can, comprising: a generally flat radially extending portion;a score panel defined in said generally flat radially extending portion by an arcuate score; said score panel having a central longitudinal axis projecting in a first axial direction normal to said generally flat radially extending portion and a second axial direction opposite to said first axial direction; and, a depression formed in said score panel and projecting in said second axial direction, a pull tab attached to said generally flat radially extending portion, said pull tab residing in a resting state without user lifting force applied, and having a nose portion position in overlying relationship with a portion of said depression and said nose portion being engaged with a portion of said depression.
  • 2. The can end of claim 1 wherein said depression comprises a ramp surface portion.
  • 3. The can end of claim 2 wherein said ramp surface portion ramps in said first axial direction and radially outwardly on the score panel.
  • 4. The can end of claim 1 wherein said nose portion of said tab is thicker than the remainder of said tab.
  • 5. The can end of claim 1 wherein said tab comprises a ring end portion positioned opposite said nose portion and wherein the thickest region of said nose portion is at least 9% thicker than the thickest region of said ring end.
  • 6. The can end of claim 1 wherein the depression comprises an annular depression with a first region of lowest depth and a second region of a lesser depth.
  • 7. A can end for a two-piece beverage can, said can end having a central longitudinal axis, comprising;a generally flat radially extending portion and a score panel defined in said generally flat radially extending portion by an arcuate score, a pull tab attached to said generally flat radially extending portion; said pull tab having a nose portion at a first end and a pull ring portion at a second end; a depressed region formed in said score panel and having at least a portion of said depressed region positioned under said nose portion of the pull tab; the can end further comprising a first unruptured, operating position with said nose portion of said tab positioned in overlying, engaging relationship with a first, relatively more depressed portion of said depressed region and in overlying, non-engaging relationship with a second, relatively less depressed portion of depressed region position adjacent of said first portion of said depressed region; and, a second, partially ruptured, operating position with said nose portion of said tab positioned in non-engaging relationship with said first portion of said depressed region and in overlying, engaging relationship with said second portion of said depressed region and said pull ring portion in spaced apart relationship with said generally flat, radially extending portion.
  • 8. The can end of claim 7 further comprising a third partially ruptured operating position with said score line ruptured more completely than in said second operating position and with said nose portion of said tab positioned in non-engaging relationship with said depressed region and in overlying, engaging relationship with a portion of said score panel positioned radially inwardly of said depressed region.
  • 9. The can end of claim 8 wherein said nose portion of said tab is thicker than the remainder of said tab.
  • 10. The can end of claim 8 wherein the thickest region of said nose portion is at least 9% thicker than the thickest portion of said pull ring portion.
  • 11. The can end of claim 8 wherein the thickest region of said nose portion is 8-20% thicker than said pull ring portion.
  • 12. The can end of claim 8 wherein the thickest region of said nose portion is at least 0.004 inches thicker than the thickest region of said pull ring portion.
  • 13. The can end of claim 7 wherein said depressed region comprises an upwardly and radially outwardly ramping surface of the score panel, the difference in elevation between the lowest point and the highest point thereon being between 0.003 inch and 0.010 inch.
  • 14. The can end of claim 13 wherein said difference in elevation being about 0.005 to 0.008 inch.
  • 15. The can end of claim 7, wherein said generally flat radially extending portion comprises a deboss panel, wherein the tab and the score panel are positioned within said deboss panel.
RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. Nos. 09/019,920 filed Feb. 6, 1998 (pending) and 08/593,035 filed Feb. 23, 1996 (issued Feb. 10, 1998 under U.S. Pat. No. 5,715,964, the disclosure of which is hereby incorporated by reference and made part hereof.

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Entry
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Continuations (2)
Number Date Country
Parent 09/019920 Feb 1998 US
Child 09/378066 US
Parent 08/593035 Feb 1996 US
Child 09/019920 US