Can end

Abstract

A can end having a countersink bead, an inclined chuck wall and a strong seam, resists distortion from its circular profile when subjected to thermal processing or when packaging carbonated beverages. This high hoop strength affects the manner in which the can end ultimately fails when placed under extreme abuse conditions, even if buckle pressure performance is within industry specified standards. The can end of the invention has control features introduced which control the failure mode whilst maintaining specified buckle pressure performance. In one embodiment, the control feature comprises expansion of the countersink bead to act as a trigger for local peaking, together with a groove in the chuck wall which prevents the peaking force from being concentrated at a single point which could result in leaking by the production of a pin hole.

Description

BACKGROUND OF THE INVENTION

[0002] This invention relates to a can end and a method of manufacture of such a can end. In particular, it relates to a can end which has improved performance characteristics.

[0003] Containers such as cans which are used for the packaging beverages, for example, may contain a carbonated beverage which is at a higher than atmospheric pressure. Can end design has been developed to withstand this “positive” buckle pressure (sometimes also referred to as “peaking” pressure) up to defined minimum values (currently 90 psi for carbonated soft drinks) under normal operating conditions before failure. About 8 to 10 psi above this value, failure of conventional can ends involves loss of the circular profile and buckling of the end which, ultimately, leads to eversion of the end profile. Abuse conditions may also arise when a container is dropped or distorted, or when the product within the container undergoes thermal processing.

[0004] One solution to the problem of loss of circular profile is provided by the can end which is described in our U.S. Pat. No. 6,065,634. The can end shell (that is, the unseamed can end) of that patent includes a peripheral curl, a seaming panel, a chuck wall at an angle of between 30° and 60°, a narrow anti-peaking bead and a centre panel. During seaming of the shell to the can body, the chuck wall is deformed at its upper end by contact with an anvil portion of the seaming chuck. The resulting profile provides a very strong double seam since the annulus formed by the seam has very high hoop strength and will resist distortion from its circular profile when subjected to thermal processing or when packaging carbonated beverages.

[0005] Stiffness is also provided to the beverage can end by the anti-peaking or countersink bead. This is an outwardly concave bead comprising inner and outer walls, joined by a curved portion. In the '634 patent this bead has walls which are substantially upright, although either may vary by up to +/−15°. This patent uses a small base radius (best fit) for the bead, typically 0.75 mm or less.

[0006] It is known from U.S. Pat. No. 6,089,072 that the width of the anti-peaking bead can be reduced by free drawing of the inner wall of the bead. This latter method avoids undue thinning of the bead as it is reworked. The resultant narrower bead optimises the stiffness of the can and, consequently, its resistance to buckling when attached to a can body having high internal pressure in the can.

[0007] Can ends such as those described in the above patents have high hoop strength and/or improved buckle performance such that they resist deformation when subjected to high internal pressure. In particular, the buckle pressure of the end of the '634 patent is well above the 90 psi can making industry minimum standard.

[0008] Whilst high hoop strength is predominantly beneficial it will affect the manner in which the can end ultimately fails. In a conventional can end, the circular periphery of the can end will tend to distort and become oval under high internal pressure. If the circular shape of the seamed end is free to distort to an oval shape under high internal pressure, as is usual, then part of the anti-peaking bead will open out along an arc at one end of the long axis of the oval shape as the can end everts locally.

[0009] However, in the can end of the '634 patent in particular, it has been found that the stiff annulus formed by the double seam resists such distortion. As a result, when subjected to severe abuse conditions, dropping during transport, mishandling by machinery, freezing etc, it has been found that the resultant failure mode may lead to leakage of can contents. When distortion of the seam or anti-peaking bead is resisted by a strong seam and/or anti-peaking bead, failure can be by eversion of the bead at a single point rather than along an arc. Such point eversion leads to pin hole leaks or even splitting of the can end due to the localised fatiguing of the metal and extreme conditions may even be explosive.

SUMMARY OF THE INVENTION

[0010] This invention seeks to control the failure mode and to avoid catastrophic failure and leaking, whilst still achieving buckle pressure performance well above the industry stipulated pressure of 90 psi.

[0011] According to the present invention, there is provided a can end shell comprising a centre panel, a countersink bead, an inclined chuck wall portion, and a seaming panel, and further including one or more control features, each feature extending around an arc of part of the countersink bead and/or the chuck wall whereby the failure mode of the can end, when seamed to a can body, is controlled, and in which the or each control feature comprises one or more of: an expansion of the countersink bead, a shelf in the outer wall of the countersink, an indentation in the chuck wall, and/or coining.

[0012] For the avoidance of doubt, it should be noted that the term “arc” as used herein is intended to include a 360° arc, i.e. a control feature or features which extend around the whole circumference of the can end shell. Furthermore, it should be noted that the term “inclined” is not intended to be limiting and the inclined chuck wall may have one or more parts, any of which may be linear or curved, for example.

[0013] A control feature, such as a selectively weakened region, may be introduced onto the can end in a variety of different ways, all of which are intended to limit or prevent the concentration of strain. Control features or weakenings may be achieved by increasing the radial position of the outer wall of the countersink bead, a shelf in the countersink bead, an indentation in the chuck wall, or coining. Numerous variations are possible within the scope of the invention, including those set out below.

[0014] Usually, a shelf in the countersink bead will be in the outer wall of the bead, and may be at any position up that wall. Clearly when the shelf is at the lower end of the outer wall it effectively corresponds to an expansion in the bead radius. A shelf or groove may be provided on any part of a radial cross-section through the bead but as the inner wall diameter position is often used as a reference for machine handling purposes and the thickness of the base of the countersink should ideally not be reduced, the outer wall is the preferred location.

[0015] Preferably, an indentation in the chuck wall should be made so that in the seamed can end, the indentation is positioned approximately at the root of the seam. In the end shell this means that the indentation should be made about half way up the chuck wall or in the upper half of the chuck wall, depending on the type of seam. The indentation may be made using radial and indent spacers to control the radial and penetration depth of the tool.

[0016] In one embodiment, a control feature may extend over a single arc behind the heel of the tab, centred on a diameter through the tab rivet and nose. Alternatively, there may be a pair of control features, symmetrically placed one on either side of the tab, and ideally centred at +/−90° or less from the heel (handle end) of the tab. In this embodiment, the arc length may be anything up to 90° in order to encompass any “thin point” due to orientation relative to grain orientation.

[0017] A control feature may comprise a combination of different types of control features, usually over at least a portion of the same arc of the can end such that, where the arcs are not fully circumferential, the different types are centred on the same can end diameter. For example, there may be an expansion of the bead wall/radius and an indentation in the chuck wall for the same or each control feature. In this example, the indentation in the chuck wall may extend over the same length of arc as the bead expansion, a longer or a shorter arc length, with the centres of the arcs being on the same end diameter. In yet another embodiment, there may additionally be a shelf-type groove, as well as the bead expansion and chuck wall indentation.

[0018] The countersink bead may have its base radius enlarged and then incorporate a control feature comprising a shelf in its outer wall. In one example, the arc length of the bead expansion (and, where present, the shelf) is less than the arc length of the chuck wall indentation, such that the bead expansion (and shelf) acts as a trigger for local peaking.

[0019] Where the control feature comprises an indentation or coined region on the chuck wall, this may extend either internally or externally, or a combination of these around the arc. For the purpose of this description, it is the side of the can end to which a tab is fixed which is referred to as “external” as this side will be external in the finished can. Preferably, however, the indentation extends inwardly as otherwise it may be removed by the seaming tool during seaming.

[0020] In a further embodiment, the end shell may additionally include coining of a shoulder between the inner wall of the countersink and the centre panel over an arc or pair of arcs.

[0021] The control feature is preferably made in a conversion press but it may be made in a shell press or even in a combination of the shell and conversion presses providing that orientation of the end is not an issue.

[0022] Whilst the terms “groove”, “indentation” and “indent” have been used above, it should be appreciated that these terms also encompass any reshaping of the can end to form a control feature, including the use of a point indent or series of indents and other variations of points and grooves.

BRIEF DESCRIPTION OF THE FIGURES

[0023] Preferred embodiments of the invention will now be described, by way of example only, with reference to the drawings, in which:

[0024] FIG. 1 is a perspective view of a conventional beverage can end;

[0025] FIG. 2 is a plan view of another type of beverage can end;

[0026] FIG. 3 is a partial side section of the can end of FIG. 2, prior to seaming;

[0027] FIG. 4 is a partial side section of the can end of FIG. 2, after seaming to a can body; and

[0028] FIG. 5 is a sectioned perspective view of a seamed can end having two types of control features.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

[0029] The can end of FIG. 1 is a conventional beverage end shell 1 comprising a peripheral curl 2 which is connected to a centre panel 3 via a chuck wall 4 and anti-peaking reinforcing bead or countersink 5. The centre panel has a score line 6 which defines an aperture for dispensing beverage. A tab 7 is fixed to the centre panel 3 by a rivet 8, as is usual practice. Beads 9 are provided for stiffening the panel.

[0030] The can end of FIG. 1 when attached by seaming to a can body which is filled with carbonated beverage, for example, is typically able to withstand an internal pressure of 98 psi before buckling, 8 psi above the required minimum buckle pressure of 90 psi. When the pressure approaches and exceeds this value, the circular shape of the periphery of the end will distort and become oval. Eventually the centre panel will be forced outwardly so that the countersink “unravels” and flips over an arc of its circumference. Whilst a can which is buckled in such a manner is unlikely to be acceptable to a consumer, the can end itself is still intact, the tab 7 is still accessible and there is no compromise to the sealing of the container by such failure which could result in leaking of the contents.

[0031] It has been found by the present Applicants, however, that where a container has an end which is, by virtue of its design, substantially stiffer and has greater hoop strength than that of FIG. 1, the buckle failure mode differs from that described above. Such a can end is that of the '634 patent, shown for reference in FIGS. 2 to 4. The can end 20 is attached to a can body 21 by a double seam 22, as shown in FIG. 4. Inner portion 23 of the seam 22, which is substantially upright, is connected to a countersink bead 25 by a chuck wall 24. The countersink, or anti-peaking bead 25 has inner and outer walls 26 and 27, the inner wall 26 depending from the centre panel 28 of the end.

[0032] Whilst the higher hoop strength exhibited by this can end is of great importance in maintaining the overall integrity of the container, the mode in which the can fails under severe abuse conditions may be unacceptable and even, on occasion, catastrophic. Typical failure modes may compromise the integrity of the can by pin hole(s) and/or splitting of the can end. In extreme cases, the centre panel 28 is pushed outwardly by excessive internal pressure. As the panel moves outwardly, it pulls the inner wall 26 of the anti-peaking bead 25 with it. The inner portion 23 of seam 22 is “peeled” away from the rest of the seam as the can end is forced out. The explosive nature of this so-called “peaking” failure results in the formation of a bird's beak configuration with a pin hole at the apex of the “beak” where the force is concentrated in a single point at the base of the countersink 25.

[0033] The Applicants have discovered that by providing the can end with a control feature, a preferential “soft” peak is obtainable when the can end fails. Although this means that the can end may fail at a lower buckle pressure, the softer, less explosive nature of the peak results in a failure mode without pin hole or tearing. The introduction of a control feature thus controls the failure mode and avoids concentration of the forces at a single point.

[0034] Control features in accordance with the invention can take a variety of forms including one or more of the following with reference to FIGS. 3 and 4:

[0035] A. The radial position of the outer wall 27 of the countersink bead may be increased;

[0036] B. The chuck wall 24 may be coined or have indentations at or above approximately the mid-point such that this control feature is at the root of the seam 22 in the seamed can end (denoted as B′);

[0037] C. Coining of the inner shoulder (C) of the countersink or of the outer shoulder (C′);

[0038] D. A shelf may be made in the outer wall 27 of the countersink bead.

[0039] When a type D region is at the lower part of the outer countersink wall, this may be equivalent to a type A control feature. Higher up the outer wall, a type D region takes the clear form of a shelf.

[0040] In a preliminary trial of the present invention, the shell of FIGS. 2 to 4 was modified by a local groove in the outer wall of the countersink. This groove was ideally adjacent the handle of the tab so that any failure of the can end would be away from the score. Positioning either side of the tab or, indeed, at any position around the countersink was also considered possible. The groove was typically about 8 mm in arc length and was positioned approximately half way down the outer wall of the countersink bead, in the form of a shelf. Computer modelling has showed that the provision of such a groove resulted in a failure mode similar to that of a conventional can end such as that of FIG. 1, with no leakage.

[0041] Modelling and bench testing has revealed that even better control of the failure mode was achievable when a pair of grooves were made at the base of the countersink outer wall. A variety of variables were modelled and then bench tested as follows:

depth of groove               bottom of outer wall*
gap between grooves           3 mm to 6 mm
radial interference (depth of 0.2 mm to 0.4 mm
penetration into outer wall)
orientation                   behind (handle end of) tab
                              60° to tab left only
                              60° to tab right only
                              60° to tab left and right
*This is equivalent to increasing the radial position of the countersink (anti-peaking) bead.

[0042] In bench testing of a small batch of cans using each of the above combinations, it was found that whilst the majority of cans leaked, the provision of a control feature controlled the position of peaking to the indentation site and all leaks were located on the peaks rather than on the tab rivet or score.

[0043] In spite of the fact that the cans of the initial trial still leaked on peaking, the Application discovered that the incident of leakage was greatly reduced by a combination of types of control features which may, individually, exhibit unacceptable leaking on peaking. The following examples show how the failure mode can not only be focussed on a particular site on the can end but also be controlled such that the can also has acceptable buckle performance. In all of these further trials, cans were heated to 100° F. before carrying out the drop tests.

EXAMPLE 1

[0044] Can ends were modified in the conversion press by expanding the countersink bead over a 60° arc at positions +/−90° of the tab heel. These ends were then seamed onto filled cans and dropped vertically, tab end down, onto a steel plate, the sheet steel being inclined at 30°. This extreme test is non-standard and tested the cans for severe abuse performance. The tests used the Bruceton staircase analysis and results are set out in table 1, where P=standard peak and PS=peak and score burst.

[0045] All cans tested peaked at the control feature without splitting. As with preliminary bench testing, the position of peaking was focussed on the indentation site.

[0046] Can ends modified in this way were also tested by pressurising a can to which the end was seamed (“seamed end test”). These results are shown in table 2. Whilst the cans all peaked on the indentation site and were still openable after peaking, only 25% survived testing without leaking on the peak location.

TABLE 1
(Bruceton staircase test)
Expanded countersink bead
Drop test (onto 30° sheet steel)
			PEAK ON
	HEIGHT	LEAK ON	CONTROL
CAN	(″)	PEAK?	FEATURE?	PEAK TYPE
1	5	N	Y	P
2	10	N	Y	PS
3	5	N	Y	P
4	10	N	Y	P
5	15	N	Y	PS
6	10	N	Y	PS
7	5	N	Y	P
8	6	N	Y	P
9	7	N	Y	P
10	8	N	Y	PS
11	7	N	Y	P
12	8	N	Y	PS
13	7	N	Y	P
14	8	N	Y	PS
15	7	N	Y	P

[0047]

TABLE 2
(SET test)
			PEAK ON
	PRESSURE		CONTROL
CAN	(psi)	SURVIVE?	FEATURE?	OPENABLE?
1	95	N	Y	Y
2	93.4	Y	Y	Y
3	99.3	N	Y	Y
4	100.4	N	Y	Y
Average	97.0	25%	100%	100%
P = standard peak with no leak
PS = peaked and burst at the score

EXAMPLE 2

[0048] Further can ends were then modified in the conversion press both by expanding the countersink bead over a 60° arc at positions +/−90° of the tab heel, and also by providing a indentation over a 50° arc at positions +/−90° in the upper chuck wall. These ends were then seamed onto filled cans and drop tested by dropping vertically, tab end down, onto a steel plate, the sheet steel being inclined at 30°. The results of the second tests are given in table 3, where again P=standard peak and PS=peak and score burst.

[0049] The combination of a countersink bead expansion and indentation in the chuck wall increases the average height at which peaking occurs. The countersink bead expansion was found to act as a trigger and this combination of a trigger and chuck wall indentation controls the peaking better than a countersink bead expansion alone (example 1).

[0050] Can ends modified in this way were also tested by pressurising a can to which the end was seamed (“seamed end test”). These results are shown in table 4.

[0051] In the results of table 4, all the cans again peaked on the indentation site and were still openable after peaking. In addition, 100% survived testing without leaking on the peak location, supporting the Applicant's discovery that by combining two types of control feature, performance in terms of leak-free failure mode is dramatically improved.

TABLE 3
(Bruceton staircase test)
Expanded countersink bead + chuck wall groove
Drop test (onto 30° sheet steel)
			ON
	HEIGHT	LEAK ON	CONTROL
CAN	(″)	PEAK?	FEATURE?	PEAK TYPE
1	5	N	Y	P
2	10	N	Y	P
3	15	Y	Y	P
4	12	Y	Y	P
5	11	N	Y	P
6	12	Y	Y	P
7	11	N	Y	P
8	12	Y	Y	P
9	11	N	Y	P
10	10	Y	Y	P
11	8	N	Y	PS
12	9	Y	Y	P
13	8	N	Y	P
14	9	Y	Y	P
15	8	N	Y	P

[0052]

TABLE 4
(SET test)
			PEAK ON
	PRESSURE		CONTROL
CAN	(psi)	SURVIVE?	FEATURE?	OPENABLE?
1	93.7	Y	Y	Y
2	87	Y	Y	Y
3	93.2	Y	Y	Y
4	92.3	Y	Y	Y
Average	91.6	100%	100%	100%

EXAMPLE 3

[0053] Can ends having an indentation in the upper chuck wall only (i.e. not in the countersink) were seamed to can bodies and then pressurised. Runs 1 to 8 had a single indentation behind the tab over an arc of about 40° to 50°. Runs 1-1 to 8-8 had indentations at +/−90° and over a 50° arc. Mean results are given throughout. Peak location indicates the incidence of a peak on the control feature. The spacer details explain the degree of indentation in the chuck wall.

TABLE 5
(SET test)
	Reversal	% peak on			Radial spacer	Indent
RUN	pressure (psi)	control feature	Survival	Openable	(mm)	spacer
1	99.03	100%	25%	100%	0.5	8.75
2	101.7	75%	50%	100%	0	8.75
3	92.48	100%	75%	75%	0	9.25
4	91.3	100%	25%	75%	0.5	9.25
5	101.83	100%	75%	100%	0.5	10.75
6	103.2	100%	100%	100%	0	10.75
7	94.65	100%	50%	100%	0	11.25
8	93.45	100%	75%	100%	0.5	11.25
1-1	101.45	100%	75%	75%	0.5	8.75
2-2	101.83	75%	75%	100%	0	8.75
3-3	92.35	100%	75%	100%	0	9.25
4-4	89.6	100%	25%	100%	0.5	9.25
5-5	102.0	100%	75%	100%	0.5	10.75
6-6	103.95	75%	50%	100%	0	10.75
7-7	94.98	100%	75%	100%	0	11.25
8-8	95.8	100%	75%	100%	0.5	11.25
CONTROL	105.98	N/A	25%	100%	N/A	N/A

EXAMPLE 4

[0054] Further trials were conducted to confirm the effect of expansion of the countersink radius and the indentation in the upper chuck wall, both separately and together. Unmodified can ends were tested by way of control. The results are shown in tables 6 and 7.

[0055] The chuck wall indentations comprised a indentation on each side of the tab, set at 90° to the tab. Spacer conditions were as in example 3, but with a 9 mm indent ring spacer (rather than 8.75 mm).

[0056] The countersink “trigger” comprised a single bead expansion within the arc of the chuck wall indentation and centred on the same diameter (arc mid-point). This bead expansion was selected to trigger a peak within the chuck wall indentation as identified in example 2.

[0057] The control can ends give very low survival figures in both drop tests and seamed end testing (SET), i.e. the control can ends leak when they peak. The chuck wall indentation alone gives good hot drop ( 100° F.) and SET performance but seems to have higher incidence of score bursts during hot drop testing. The countersink (“c'sk”) bead trigger creates a very symmetric end shape from the hot drop test and is very effective in determining the peak location. The countersink trigger reduces the SET performance to 89 psi average, but this is believed to be attributable to the tooling used to create the indentations. In general “1” means yes and “0” means no, except in position in which 1 indicates the position of peak on the control feature.

TABLE 6
(Bruceton staircase comparing unmodified with various modified can ends)
Unmodified control	C'sk bead trigger only	Chuck wall only	Both features
		Leak				Leak				Leak				Leak
Height	Leak?	type	Height	Leak?	Position?	Type	Height	Leak?	Position?	Type	Height	Leak?	Position?	Type
5	y	p	5	Y	1	px2	5	n	0	px2	5	Y	1	clamshell
4	y	p	4	Y	1	px2	5	y	1	p	4	N	1	px2
3	y	p	3	Y	1	px2	4	n	1	p	5	Y	1	px2
2	y	p	2	Y	1	px2	5	n	1	p	4	N	1	px2
1	y	score burst	1	Y	1	score	6	n	1	p	5	N	1	px2
						burst
1	n	none	1	Y	1	score	7	y	1	score	6	Y	1	px2
						burst				burst
1	n	p	1	N	1	score	6	y	1	px2	5	N	1	px2
						burst
2	y	p	2	N	1	score	5	n	1	px2	6	N	1	px2
						burst
1	y	px2	3	Y	1	px2	6	y	1	px2	7	Y	1	px2
1	y	score burst	2	Y	1	px2	5	n	1	p	6	Y	1	px2
1	y	p	1	Y	0	px2	6	n	1	px2	5	N	1	px2
1	n	p	1	Y	1	score	7	n	1	px2	6	N	1	px2
						burst
2	n	p	1	N	1	px2	8	n	1	p	7	Y	1	px2
3	y	p	2	Y	1	score	9	n	1	score	6	Y	1	px2
						burst				burst
2	n	px2	1	N	0	px2	9	n	1	score	5	N	1	px2
										burst
3	y	p	1	N	1	score	9	y	1	px2	6	N	1	px2
						burst
2	y	p	2	Y	1	px2	8	n	1	px2	7	N	1	px2
1	n	none	1	Y	1	px1	9	y	1	score	8	N	1	px2
										burst
2	n	p	1	N	1	px1	8	n	1	px2	9	Y	1	px2
3	n	p	2	Y	1	px1	9	n	1	px2	8	Y	1	px2
4	y	px2	1	Y	1	px1	10	y	1	px2	7	N	1	px2
3	n	p	1	Y	1	px1	9	n	1	px2	8	N	1	px2
4	n	p	1	Y	1	score	11	n	1	px2	9	Y	1	px2
						burst
5	y	p	1	Y	1	score	12	n	1	px2	8	Y	1	px2
						burst
4	y	p	1	Y	1	score	13	n	1	px2	7	Y	1	clamshell
						burst
3	y	p	1	Y	1	score	14	n	1	px2	6	Y	1	px2
						burst
2	y	px2	1	Y	1	px2	15	n	1	px2	5	N	1	px2
1	y	px2	1	Y	1	score	15	y	1	px2	6	Y	1	px2
						burst
1	n	p	1	Y	1	score	14	n	1	px2	5	N	1	px2
						burst
2	n	p			93%				97%				100%

[0058]

TABLE 7
(SET comparisons of unmodified with modified can ends)
UNMODIFIED	Can 1	Can 2	Can 3	Can 4	Can 5	Can 6	Can 7	Can 8	Can 9	Can 10	Average
BUCKLE PRESSURE (psi)	103.4	101.1	99.7	101.6	104.4	102.9	98.3	97.9	98.3	108	102
POSITION?	n/a	n/a	n/a	n/a	n/a	n/a	n/a	n/a	n/a	n/a	n/a
SURVIVED?	1	0	0	0	0	0	0	0	0	1	20%
OPENS?	1	1	1	1	1	0	1	1	1	1	90%
C'sk BEAD TRIGGER DENT ONLY	Can 1	Can 2	Can 3	Can 4	Can 5	Can 6	Can 7	Can 8	Can 9	Can 10	Average
BUCKLE PRESSURE (psi)	88.4	91.9	92.5	91.7	91.2	91.4	91.1	92	95	92.7	92
POSITION?	1	1	1	1	1	1	1	1	1	1	100%
SURVIVED?	0	0	0	0	0	0	0	0	0	0	0%
OPENS?	1	1	1	1	1	1	1	1	1	1	100%
CHUCK WALL DENT ONLY	Can 1	Can 2	Can 3	Can 4	Can 5	Can 6	Can 7	Can 8	Can 9	Can 10	Average
BUCKLE PRESSURE (psi)	96.6	95.7	92.7	93.7	94.3	94.6	92	95.1	93.7	95.5	94
POSITION?	1	1	1	1	1	1	1	1	1	1	100%
SURVIVED?	1	1	1	1	1	1	1	0	1	1	90%
OPENS?	1	1	1	1	1	1	1	0	1	1	90%
BOTH DENTS	Can 1	Can 2	Can 3	Can 4	Can 5	Can 6	Can 7	Can 8	Can 9	Average
BUCKLE PRESSURE (psi)	86.6	90.5	87.7	87.6	88.5	92.7	90.3	86.3	87.5	89
POSITION?	1	1	1	1	1	1	1	1	1	100%
SURVIVED?	1	1	1	1	1	1	1	1	1	100%
OPENS?	1	1	1	0	1	1	1	1	1	89%

EXAMPLE 5

[0059] Further seamed end tests were carried out on both unmodified can ends (“control samples”) and can ends having a 360° control feature in the form of a shelf in the outer wall of the countersink bead. Results of these trials are given in table 8. Buckle pressure performance was well above the 90 psi industry standard for all cans, both standard and modified. Only 25% of the control samples survived testing without leaking, whereas 100% of the cans having a control feature (circumferential shelf in the countersink bead) passed the test without leaking.

[0060] The invention has been described above by way of example only and numerous changes and/or permutations may be made within the scope of the invention as filed. It should also be noted that the control features of the invention are particularly intended for use on beverage can ends which are to be fixed to a can body and thereby subjected to internal pressure. Furthermore, the control features may be used on can ends having any chuck wall angle whether conventional (less than 15°) or larger, such as that of the '634 patent, i.e. 30° to 60°.

	TABLE 8
	Control Samples		Shelf in Bead
	Buckle		Buckle Pressure
	Pressure (psi)		(psi)	Leak
	102.6	n	98.1	n
	102.3	n	104.1	n
	105.6	y	102.3	n
	105.6	y	96.8	n
	101.5	n	103.4	n
	101.7	y	103.5	n
	102.5	y	104	n
	104.6	y	103.5	n
	107	n	99.8	n
	103.4	y	105	n
	103.5	y	103.6	n
	104.2	y	104.1	n
	103.6	n	103.9	n
	102.2	n	104	n
	103	n	102.2	n
	103	y	103.1	n
	103.5	y	105.5	n
	105.1	y	104.5	n
	102.8	y	101.9	n
	102.8	y	104.1	n
	104.7	y	100.5	n
	103.8	y	103.2	n
	103.8	y	102.3	n
	105.9	y	101.9	n
	104.5	y	105.7	n
	103.3	y	105.6	n
	103.3	y	98.6	n
	104.5	y	101.3	n

Claims

1. A can end shell comprising a center panel, a countersink bead, a chuck wall portion, a seaming panel, and one or more control features, each control feature extending around an arc of at least part of the countersink bead and/or the chuck wall, whereby the failure mode of the can end, when seamed to a can body, is controlled, and in which the or each control feature comprises one or more of: an expansion of the countersink bead, a shelf in the outer wall of the countersink, an indentation in the chuck wall, and/or coining.

2. An end shell according to claim 1, in which the control feature includes at least one feature which extends around the whole circumference of the end shell.

3. An end shell according to claim 1, in which the control feature extends over an arc behind the heel of a tab fixed to the can end, and centered on a diameter through a tab central axis.

4. An end shell according to claim 1, in which a control feature is disposed on each side of a diameter through a tab central axis and each extending around an arc of the can end.

5. An end shell according to claim 3, in which the arc length is 90° or less.

6. An end shell according to claim 1, in which said end shell includes a combination of different types of control features extending around an arc centered on the same diameter of the can end.

7. An end shell according to claim 1, in which each control feature comprises at least an expansion of the countersink bead and an indentation in the chuck wall, extending around an arc centered on the same can diameter.

8. An end shell according to claim 7, in which the arc length of the bead expansion is less than the arc length of the chuck wall indentation, such that the bead expansion acts as a trigger.

9. An end shell according to claim 1, in which an indentation or coined region is positioned at least partially in the upper half of the chuck wall, extending either internally or externally, or a combination of these.

10. An end shell according to claim 1, further comprising coining of a shoulder between the inner wall of the countersink and the center panel over an arc or pair of arcs.

11. An end shell according to claim 1, in which the control feature is made in either a shell press or a conversion press or a combination of these.

12. An end shell according to claim 4, wherein the arc length is 90° or less.

13. An end shell capable of being double seamed to a can body, said end shell comprising a center panel, a countersink bead disposed radially outwardly from the center panel, a wall portion disposed radially outwardly from the countersink, a seaming panel disposed radially outwardly from the wall portion, and failure control means for controlling eversion of the countersink bead.

14. The end shell according to claim 13, in which the countersink bead extends from the center panel.

15. The end shell according to claim 14, in which the wall portion extends from the countersink bead.

16. The end shell according to claim 15, in which the seaming panel extends from the wall portion.

17. The end shell according to claim 13, in which controlling eversion includes diminishing a propensity of the end to leak upon eversion of the counter sink bead.

18. The end shell according to claim 17, in which controlling eversion diminishes the strength of the end.

19. A combination beverage can body and end seamed to said can body in a double seam, said end comprising a center panel, a countersink bead disposed radially outwardly from the center panel, a wall part disposed radially outwardly from the countersink, a seam disposed radially outwardly from the wall part, and failure control means for controlling eversion of the countersink bead.

20. The combination according to claim 19, in which the countersink bead extends from the center panel.

21. The combination according to claim 20, in which the wall part extends from the countersink bead.

22. The combination according to claim 21, in which the seaming panel extends from the wall part.

23. The combination according to claim 19, in which controlling eversion includes diminishing a propensity of the end to leak upon eversion of the counter sink bead.

24. The combination according to claim 23, in which controlling eversion diminishes the strength of the end.

25. An end shell capable of being double seamed to a can body, said end shell comprising a center panel, a countersink bead disposed radially outwardly from the center panel, a wall portion disposed radially outwardly from the countersink, a seaming panel disposed radially outwardly from the wall portion, and a weakening deformation in the countersink bead, whereby said weakening deformation is capable of affecting eversion of the countersink to reduce leaking upon eversion.

26. The end shell of claim 25, in which said weakening deformation is formed in a continuous circumference.

27. The end shell of claim 25, in which said weakening deformation is formed in an arcuate region less than 360 degrees.

28. The end shell of claim 25, in which said weakening deformation is substantially formed by point indentations.

29. The end shell of claim 25, in which said weakening deformation comprises an expansion of the countersink bead.

30. The end shell of claim 25, in which said weakening deformation comprises a shelf in the outer wall of the countersink.

31. The end shell of claim 26, in which said weakening deformation comprises a shelf in the outer wall of the countersink.

32. The end shell of claim 25, in which said weakening deformation comprises coining.

33. The end shell of claim 32, in which said coining is disposed at least on an inside shoulder of said countersink.

34. The end shell of claim 33, in which additional coining is disposed at least on an outside shoulder of said countersink.

35. The end shell of claim 33, in which additional coining is disposed at least on an outside shoulder of the wall portion.

36. The end shell of claim 26, in which said weakening deformation comprises coining.

37. The end shell of claim 30, in which said weakening deformation comprises coining.

38. The end shell of claim 31, in which said weakening deformation comprises coining.

39. The end shell of claim 25, in which said can end further comprises another weakening deformation formed in the end wall portion.

40. The end shell of claim 26, in which said can end further comprises another weakening deformation formed in the end wall portion.

41. The end shell of claim 30, in which said can end further comprises another weakening deformation formed in the end wall portion.

42. The end shell of claim 31, in which said can end further comprises another weakening deformation formed in the end wall portion.

43. The end shell of claim 32, in which said can end further comprises another weakening deformation formed in the end wall portion.

44. The end shell of claim 36, in which said can end further comprises another weakening deformation formed in the end wall portion.

45. The end shell of claim 37, in which said can end further comprises another weakening deformation formed in the end wall portion.

46. The end shell of claim 38, in which said can end further comprises another weakening deformation formed in the end wall portion.

47. The end shell of claim 25, in which said weakening deformation triggers the eversion.

48. A combination beverage can body and end seamed to said can body in a double seam, said end comprising a center panel, a countersink bead disposed radially outwardly from the center panel, a wall part disposed radially outwardly from the countersink, a seaming panel disposed radially outwardly from the wall part, and a weakening deformation in the countersink bead, said weakening deformation capable of affecting eversion of the countersink to reduce leaking upon eversion.

49. The combination of claim 48, in which said weakening deformation is formed in a continuous circumference.

50. The combination of claim 48, in which said weakening deformation is formed in an arcuate region less than 360 degrees.

51. The combination of claim 48, in which said weakening deformation is substantially formed by point indentations.

52. The combination of claim 48, in which said weakening deformation comprises an expansion of the countersink bead.

53. The combination of claim 48, in which said weakening deformation comprises a shelf in the outer wall of the countersink.

54. The combination of claim 52, in which said weakening deformation comprises a shelf in the outer wall of the countersink.

55. The combination of claim 48, in which said weakening deformation comprises coining.

56. The combination of claim 55, in which said coining is disposed at least on an inside shoulder of said countersink.

57. The combination of claim 56, in which additional coining is disposed at least on an outside shoulder of said countersink.

58. The combination of claim 56, in which additional coining is disposed at least on an outside shoulder of the wall part.

59. The combination of claim 52, in which said weakening deformation comprises coining.

60. The combination of claim 53, in which said weakening deformation comprises coining.

61. The combination of claim 54, in which said weakening deformation comprises coining.

62. The combination of claim 48, in which said can end further comprises another weakening deformation formed in the end wall part.

63. The combination of claim 52, in which said can end further comprises another weakening deformation formed in the end wall part.

64. The combination of claim 53, in which said can end further comprises another weakening deformation formed in the end wall part.

65. The combination of claim 54, in which said can end further comprises another weakening deformation formed in the end wall part.

66. The combination of claim 55, in which said can end further comprises another weakening deformation formed in the end wall part.

67. The combination of claim 59, in which said can end further comprises another weakening deformation formed in the end wall part.

68. The combination of claim 60, in which said can end further comprises another weakening deformation formed in the end wall part.

69. The combination of claim 61, in which said can end further comprises another weakening deformation formed in the end wall part.

70. The combination of claim 48, in which said weakening deformation triggers the eversion.

71. An end shell capable of being double seamed to a can body, said end shell comprising a center panel, a countersink bead disposed radially outwardly from the center panel, a wall portion disposed radially outwardly from the countersink, a seaming panel disposed radially outwardly from the wall portion, and a weakening deformation in the wall portion, whereby said weakening deformation is capable of affecting eversion of the countersink to reduce leaking upon eversion.

72. The end shell of claim 71, in which said weakening deformation is formed in a continuous circumference.

73. The end shell of claim 71, in which said weakening deformation is formed in an arcuate region less than 360 degrees.

74. The end shell of claim 71, in which said weakening deformation is substantially formed by point indentations.

75. The end shell of claim 71, in which said weakening deformation comprises an indentation.

76. The end shell of claim 71, in which said weakening deformation comprises coining.

77. The end shell of claim 71, in which said weakening deformation comprises a shelf.

78. The end shell of claim 71, in which said can end further comprises another weakening deformation formed in the countersink bead.

79. The end shell of claim 78, in which said can end further comprises coining disposed at least on an inside shoulder of the wall portion.

80. The end shell of claim 78, in which said can end further comprises coining disposed at least on an outside shoulder of the wall portion.

81. The end shell of claim 71, in which said weakening deformation triggers the eversion.

82. A combination beverage can body and end seamed to said can body in a double seam, said end comprising a center panel, a countersink bead disposed radially outwardly from the center panel, a wall part disposed radially outwardly from the countersink, a seaming panel disposed radially outwardly from the wall part, and a weakening deformation in the wall part, whereby said weakening deformation is capable of affecting eversion of the countersink to reduce leaking upon eversion.

83. The end shell of claim 82, in which said weakening deformation is formed in a continuous circumference.

84. The end shell of claim 82, in which said weakening deformation is formed in an arcuate region less than 360 degrees.

85. The end shell of claim 82, in which said weakening deformation is substantially formed by point indentations.

86. The end shell of claim 82, in which said weakening deformation comprises an indentation.

87. The end shell of claim 82, in which said weakening deformation comprises coining.

88. The end shell of claim 82, in which said weakening deformation comprises a shelf.

89. The end shell of claim 82, in which said can end further comprises another weakening deformation formed in the countersink bead.

90. The combination of claim 89, in which said can end further comprises coining disposed at least on an inside shoulder of the wall part.

91. The combination of claim 89, in which said can end further comprises coining disposed at least on an outside shoulder of the wall part.

92. The combination of claim 82, in which said weakening deformation triggers the eversion.