This invention relates to a quiet, washable and reliable reversal mechanism for use in a can opener that may be used with a manual or an automated drive mechanism.
U.S. Pat. No. 4,365,417 issued to Rosendahl on Dec. 28, 1982 and entitled “TIN OPENER” describes a can opener that uses a drive gear intermittently engaged with a cutter gear that are rotationally mounted on parallel axes to a body. A drive wheel and a drive input handle are mounted coaxially with the drive gear and rotate with it. A cutter is eccentrically mounted to the cutter gear so that when the cutter gear rotates one way or the other, the cutter is moved towards or away from the drive wheel. As the cutter approaches the drive wheel, it will pierce any can lid that is mounted between the two and continue to cut the can lid as long as the cutter remains close to the drive wheel and the drive wheel and drive gear continue turning. In order to allow the required intermittent drive that allows the drive gear to keep turning when the cutter gear is stationary, the cutter gear features a section of missing teeth, positioned so that as the cutter gear rotates, the missing teeth portion aligns with the drive gear and drive engagement is lost. The drive gear and drive wheel can therefore continue to be turned until the lid has been severed.
After cutting the can lid, in order to move the cutter away from the can again, the drive gear needs to reengage with the cutter gear so that it rotates once more and carries the eccentrically mounted cutter away from the drive wheel. This is achieved by a projection, eccentrically positioned on the cutter gear, and a resilient element mounted to the body. Whenever the missing teeth portion of the cutter gear is nearly perfectly aligned with the drive gear, the projection pushes against the resilient element resulting in a torque that is always urging the missing teeth section out of perfect alignment with the drive gear. The effect of this torque is to cause drag and friction between every tooth of the drive gear against the final tooth or tooth portion of the cutter gear before the missing tooth section. This drag and friction will create a regular ‘click’ as each tooth loses contact and a corresponding vibration will be felt in the drive handle and body.
U.S. Pat. No. 2,592,936 issued to McLean on Apr. 15, 1952 and entitled “CAN OPENER” describes a can opener with a similar arrangement of eccentrically mounted cutter, drive wheel, drive gear and drive handle. Instead of a single cutter gear there are two parts that perform a similar function, one circular plate to which is mounted the cutter, and one quadrant plate with gear teeth that engage with the drive gear. As the quadrant plate is driven by the drive gear, a connecting shaft drives the cutter plate at the same speed. When the quadrant plate has been driven to a position in which there are no more teeth, the circular plate stops moving any further. At this point the cutter will be in the cutting position and any can lid will be cut so long as the drive wheel continues to rotate. Because the quadrant plate has been provided with some backlash with respect to the cutter plate, the final quadrant plate tooth will be driven out of engagement by each drive gear tooth and then drop back into engagement. This motion will result in a ‘click’ for each tooth and a corresponding vibration in the body. When the user wishes to disengage the cutter, reversing the direction of turn of the drive handle will allow the drive gear to drive the quadrant plate and the cutter plate in the opposite direction and move the cutter away from the drive wheel.
U.S. patent application Ser. No. 12/807,137 applied by Mah et al on Mar. 1, 2012 and entitled “ROTARY CAN OPENER” describes a near silent can opener mechanism that includes a drive gear with a concentrically mounted and driven drive wheel, a cutter movement gear with an eccentrically mounted cutter, an interference bump on the cutter movement gear and an idle gear.
The cutter movement gear is driven by the drive gear and there are two cut outs in the teeth of the cutter movement gear arranged so that the drive gear will no longer be able to drive the cutter movement gear at each position. The first position is with the cutter moved away from the drive wheel and in this position a can may be inserted or removed from between the cutter and the drive wheel, the second position is with the cutter overlapping the drive wheel such that any can trapped between them would be pierced by the cutter. The cutter will therefore be driven between the first and second position by the drive gear but drive will be lost once either position is reached. The idle gear is loosely mounted around the cutter movement gear in a position such that it is continuously engaged and driven by the drive gear. Because of the loose mounting arrangement it is free to move between to extreme positions, the movement direction being driven by the direction of rotation of the drive gear. The interference bump on the cutter movement wheel is positioned such that the idle gear will either engage with it or not, depending on which direction it has moved in in response to the direction of rotation of the drive gear. If the idle gear engages with the interference bump it starts to drive the cutter movement wheel which causes the cut outs to rotate and allow the drive gear to start to drive the cutter movement wheel directly again. The overall effect is to allow the user to turn the cutter gear clockwise so that a can placed between the cutter and the drive wheel is pierced and cut, the cutting taking place for as long as the drive gear is turned in a clockwise direction. As soon as the user starts to turn the drive gear anticlockwise, the cutter movement gear moves the cutter away from the drive wheel and the can and lid can be removed.
U.S. Pat. No. 7,596,874 issued to Mah et al on Oct. 6, 2009 and entitled “MECHANISM FOR CAN OPENER” describes a can opener with a number of angled, moulded, springs in the cut out section of the cutter wheel gear. These moulded springs act as ratchet teeth and engage with a drive gear so that depending on the direction of rotation of the drive gear, the ratchet teeth will either bend out of the way with little effect, or grip and allow the drive gear to drive the cutter wheel thereby re-engaging the main cutter wheel gear teeth with the drive gear teeth.
The mechanisms to cause gear re-engagement from a position in which a drive gear opposes a cut out portion of another gear are many. However, apart from the Ser. No. 12/807,137 Mat et al application, they use a ratchet arrangement that creates constant noise or vibration as the ratchet teeth slip past each other and this noise and vibration can cause annoyance to the user. This is because they require the gear teeth of the drive gear to repeatedly strike either a ratchet element or the first tooth on the movable cutter gear. The constant striking of the teeth also leads to wear on the teeth. The idle gear of the Ser. No. 12/807,137 Mat et at application is different in that there is no associated teeth impact but the loose mounting arrangement of the idle gear can result in unreliable operation if the idle gear becomes contaminated with excess grease, small food particles or water, the latter two of which are a likely outcome of washing the cutting mechanism.
In solution to this problem, Applicant has devised a can opener mechanism which reduces the noise and vibration associated with the use of typical ratchets but remains reliable if contaminated with excess grease, water or small food particles. The can opener mechanism is also suited to being removably mounted into an electrically powered can opener such that the mechanism can be removed and washed independently of the remaining can opener.
According to one embodiment of the invention there is provided a mechanism for use in an opener for a can, said can comprising a cylindrical or rectangular wall that is closed at either end with a lid sealed to the can by means of an upstanding rim that clamps onto each end of the can wall, said mechanism comprising
A body;
rotationally mounted to said body about a first axis, a drive wheel with serrated drive teeth for engaging the rim of the can and with a full set of concentric drive gear teeth and at least one, separate interference gear tooth;
rotationally mounted to said body about a parallel second axis a cutter wheel with a section of radial gear teeth set between a first toothless zone and a second toothless zone such that the radial gear teeth are drivably rotatable by said drive wheel's drive gear teeth;
eccentrically mounted to said cutter wheel, a cutter movable on rotation of the cutter wheel to a cutting position in which the cutter overlaps the serrated drive teeth such that a can wall placed between the serrated drive teeth and the cutter would be pierced by the cutter whilst the can rim would be gripped between the serrated drive teeth and a cylindrical cutter spacer mounted adjacent to the cutter and concentric with it such that the can wall would be continuously cut as the can rim was driven by the serrated drive teeth;
pivotably mounted to the cutter wheel at least one sprung ratchet member that is able to either engage with said at least one interference gear tooth so that the drive wheel can drivably rotate the cutter wheel at times when said section of radial gear teeth is not engaged with said drive gear teeth, said at least one sprung ratchet member being able to alternatively spring out of engagement with said at least one interference gear tooth if the drive wheel is being turned in the opposite direction with there being no resulting rotary drive.
It will be seen that in order to successfully cut the lid from a can, a number of steps must be taken.
First the mechanism must be placed onto the can and this is achieved by initially rotating the cutter wheel so that the cutter is away from the drive wheel and there is a gap between the serrated drive teeth and the cylindrical spacer, the first or parked position. At this time the first toothless zone is presented to the drive wheel drive gear teeth.
Next, the drive wheel is rotated clockwise, either by hand, motor/gearbox or other means. The drive gear teeth will not be able to engage the cutter wheel radial gear teeth but instead the interference gear tooth will connect with the sprung ratchet member and drive the cutter wheel until the drive gear teeth engage with the radial gear teeth and continue to rotatably drive the cutter wheel. As the cutter wheel rotates, the eccentrically mounted cutter and cylindrical spacer move closer to the can wall and the cutter pierces the can wall. When the cutter wheel has rotated to its cutting position, the second toothless zone on the cutter wheel is adjacent to the drive gear, drive is lost, and the cutter wheel stops rotating. The interference gear tooth now interacts with a second sprung ratchet member but in this case the relative direction of rotation causes the sprung ratchet member to spring out of the way and there is no rotary drive as a result. This means that the drive wheel can continue to be rotated in the same direction and there will be no movement of the cutter wheel. In this cutting position the cylindrical spacer is close enough to the serrated drive teeth so that the can rim is pinched between the two and the can is rotatably driven by the serrated drive teeth. As the can rotates, the cutter cuts through the can wall.
When the can wall has been completely cut through, the lid will come away from the can but still be held by the rim which is trapped between the cylindrical spacer and the serrated drive teeth. In order to release it and return the cutter wheel to the first parked position the drive wheel needs to be turned in the opposite, anticlockwise direction. As soon as the interference gear tooth engages the second sprung ratchet, this time in a direction that will engage rather than spring out of the way, the cutter wheel is rotatably driven by the interference gear tooth until the radial gear teeth reengage with the drive gear teeth and the cutter wheel turns until the drive gear teeth are once more aligned with the first toothless zone. At this point the cutter wheel is in the first parked position and stops rotating. The interference gear tooth will now be interacting again with the first sprung ratchet member but in such a direction that the first sprung ratchet member springs out of the way and no rotary drive is imparted. At this stage the drive wheel rotation can be stopped and the lid can be removed. The mechanism is back in its first parked position ready to cut the next can.
The addition of a cam to the cutter wheel will allow a cam follower to be able to detect at which stage of rotation the cutter wheel has reached and enable the mechanism to be selectively driven by an electrically driven motor.
The result is a can opener that is very simple to use. Simply place the can opener onto the can, turn the drive wheel clockwise until the can lid is severed, then turn anticlockwise until the can lid is released.
The advantage of this mechanism is that the interference gear tooth only strikes a lightly sprung ratchet member once for every revolution, unlike the prior art models that have every drive wheel gear tooth striking a cutter wheel tooth. In addition the sprung ratchet member is very reliable as the spring force can be selected to overcome any contamination of the mechanism by excess grease, small food particles or water. The resulting mechanism will be relatively quiet, quick and easy to use and able to be washed and continue to work reliably.
Embodiments of the present invention will now be described with reference to the accompanying drawings in which:
Referring to
Referring to
If the drive gear 26 was instead rotated anticlockwise, the interference gear tooth 27 would rotate almost an entire revolution before it started to engage first chamfer 54 on ratchet module 8. As a result the ratchet module 8 would be pushed downwards by the interference gear tooth 27 and compress ratchet spring 9. As soon as the interference gear tooth 27 rotated past first contact face 53, the ratchet spring 9 would push ratchet module 8 upwards back into its original position. The result would be that the drive gear 25 could be rotated continuously in the anticlockwise direction without moving the cutter wheel 4, the only movement being that of the ratchet module 8 moving up and down against ratchet spring 9. It may be noted that in this embodiment, ratchet module 8 is symmetrical about line A-A so that first contact face 53 and first chamfer 54 are mirror images of second contact face 51 and second chamfer 52.
Referring to
Referring to
Once the can lid 61 has been completely severed from can 60, the drive wheel 18 can be turned anticlockwise. The interference gear tooth 27 will rotate until it pushes against second contact face 51 and as a result it will start to rotate the ratchet module 8 which in turn rotates cutter wheel 4 due to peg 10 being trapped in slot 11. As soon as cutter wheel 4 has rotated a few degrees, gear teeth 26 will engage with the nearest tooth in the section of radial teeth 41 and start to directly drive the cutter wheel 4. As the cutter wheel 4 rotates it carries the cutter 15 and cutter washer 12 away from the serrated drive teeth 21 and the can 60 so that the can rim 62 is released and the severed can lid 61 may be removed. The cutter wheel 4 will continue to be rotated by drive gear 26 until the first toothless zone 39 loses drive engagement with drive gear 26. At this stage the cutter wheel will stop rotating. If the drive wheel 18 continues to rotate anticlockwise, the interference gear tooth will periodically strike the second chamfer 52 on the ratchet module 8 and push it downwards against ratchet spring 9. In this manner the drive wheel 18 can continue to rotate without driving the cutter wheel 4 and without jamming.
There is therefore provided a mechanism 30 with a drive wheel 18 that when turned in a clockwise direction, moves a cutter 15 and cutter washer 12 mounted on a cutter wheel 4 from a first (parked) position to a second (cutting) position during which a can wall 63 is pierced and a can rim 62 is gripped and then fed between a serrated drive teeth 21 and a cutter washer 12 so that the penetrating cutter 15 completely severs the can lid 61 from the can wall 63. The drive wheel 18 can then be turned anticlockwise to rotate the cutter wheel 4 and move the cutter 15 and cutter washer 12 away from the serrated drive teeth 21 so that the can lid 61 and can rim 62 are released and the cutter 15 and cutter washer 12 are returned to the first (parked) position ready to be used again.
The drive wheel 18 may be rotated continuously in selected directions when in the first or second positions as the drive gear 26 disengages from the section of radial teeth 41 in either the first toothless zone 39 or the second toothless zone 49 and the ratchet module 8 allows interference gear tooth 27 to pass by it without turning cutter wheel 4. But if the direction of rotation is reversed the interference gear tooth 27 rotates the cutter wheel 4 via ratchet module 8 and allows the drive wheel 18 to reconnect to the cutter wheel 4 by reengaging the drive gear 26 and the section of radial teeth 41.
The clockwise and anticlockwise rotation directions may be reversed by rotating the cutter wheel 4 half a turn about its axis of rotation within body 1 or by rotating the position of cutter washer bearing surface 6 by half a turn about the axis of rotation of the cutter wheel 4 within body 1.
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If however the master switch 69 is in its second position as shown in
The described arrangement of button 73, cam 33, master switch 69 and circuit 140 provides a system in which the electric can opener 70 with cutter wheel in its first position can be electrically switched on by momentarily pressing the button 73 for long enough that cam 33 rotates sufficiently to keep the leaf switch 119 closed when button 73 is released. The reverse button 130 will also have been switched to a condition in which the motor direction results in the clockwise rotation of drive wheel 18. The electric motor 115 will therefore continue running, move the drive wheel to its second position and continue until such time that button 73 is momentarily pressed again. This will only have the effect of reversing the polarity to the motor 115 so the drive wheel 18 begins to rotate in an anticlockwise direction and drives the cutter wheel 4 to its first position. The power to motor 115 will be cut because cam 33 will allow master switch 69 to return to move away from leaf switch 119 and therefore the circuit will be broken.
At any time when the motor is running the master switch 69 can be moved from its first position to its second position and thereby stop master switch cam 135 pressing leaf switch follower 133 resulting in the leaf switch 119 moving to an open condition and cutting power to the motor 115.
As a result the master switch 69 can be used to:
In
The hook 79 is also able to perform three separate opening functions:
In a second embodiment, the mechanism 30 can be used in a manual form in which an elongated section is added to it or formed from either the body 1, the cover 2, or both, to provide a handle. A rotary input can then be applied to the drive wheel in the form of a butterfly handle or a rotary lever and the resulting manual can opener can will pierce and sever a lid whilst the rotary input is turned clockwise, or release the lid when it is turned anticlockwise.
While the preferred embodiments of the invention have been shown and described, it will be understood by those skilled in the art that changes or modifications may be made to them without departing from the true spirit and scope of the invention.
Number | Date | Country | Kind |
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1311135.6 | Jun 2013 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2014/000243 | 6/20/2014 | WO | 00 |