Claims
- 1. Apparatus for conveying containers comprising:first and second continuous motion transfer conveyors, said first and second conveyors being rotatable about respective generally parallel and laterally spaced first and second axes, said conveyors being so sized and their axes being so placed that radially outer portions of the first and second conveyors overlap in axially spaced relationship as said conveyors rotate past each other about their respective axes; the first and second conveyors having respective surfaces in opposed relationship to each other in the region where the first and second conveyors overlap; a continuous motion mandrel carrier rotatable about a third axis spaced from the first axis, the first and third axes being so positioned and the mandrel carrier and the first conveyor being of such shape and size and so placed that containers are transferred from the mandrel carrier onto a single circular path on the surface of the first conveyor; a first mechanism associated with said first conveyor that is operable to apply an attractive force to hold containers transferred from the mandrel carrier to the circular-path on the surface of the first conveyor; the surface of the second conveyor including concentric first and second tracks formed around the second axis; the circular path on the surface of the first conveyor, the first and second tracks on the second conveyor being so located that the circular path is tangent only to the first track on the second conveyor as the first and second conveyors rotate; a plurality of first container supports positioned to receive alternating ones of the containers transferred to the circular path on the first conveyor from the mandrel carrier, whereby the containers not received by the plurality of first container supports constitute a first plurality of containers transferred from the mandrel carrier, and the containers received by the plurality of first container supports constitute a second plurality of containers transferred from the mandrel carrier; each of said first container supports being operable to move the container supported thereby from the circular path along a second path on the surface of the first conveyor which becomes tangent to the second track on the surface of the second conveyor as the first and second conveyors rotate; the first conveyor being operative: to discontinue the attractive force applied by the first mechanism to each of said first plurality of containers at substantially the time they reach respective points of tangency with the first track on the second conveyor, thereby to release said first plurality of containers onto said first track; and to discontinue the attractive force applied by the first mechanism to each of said second plurality of containers at substantially the time they reach respective points of tangency with the second track on the second conveyor, thereby to release said second plurality of containers onto said second track; a second mechanism associated with said second conveyor that is operable to apply attractive forces to hold containers transferred onto the first and second tracks on the second conveyor from the first conveyor; and a continuous motion belt conveyor including a flight section movable to convey containers away from the second conveyor, the flight section being positioned to receive containers from the second conveyor at a location downstream in the rotation of the second conveyor from the region where the first and second conveyors overlap, and so positioned that the first and second plurality of containers are transferred onto the belt conveyor in two transversely spaced parallel lines.
- 2. Apparatus for conveying containers as set forth in claim 1, wherein said belt conveyor also includes a second flight section that is downstream of said first flight section and moves forward away from said second transfer conveyor.
- 3. Apparatus for conveying containers as set forth in claim 2 in which said first flight section is supported to move upward while receiving containers from said second conveyor.
- 4. Apparatus for conveying containers as set forth in claim 1, wherein:said second mechanism includes a stationary low pressure manifold having an open side facing forward and a plate-like member defining said surface; said plate-like member is rotatable continuously about said second axis as a center and is operatively positioned in front of said member to cover said open side; and said plate-like member has a plurality of apertures extending therethrough and positioned to communicate with said manifold as said plate-like member rotates, whereby lowered pressure within said manifold generates said attracting force applied by said first mechanism.
- 5. Apparatus for conveying containers as set forth in claim 4, whereinthe containers being conveyed are oriented such that the closed ends of the containers are forward of the open ends thereof while the containers are at first and second transfer zones respectively between said mandrel carrier and said first transfer conveyor, and between said first transfer conveyor and said transfer conveyor and at a loading zone between said second transfer conveyor and said belt conveyor; at said second transfer zone the open ends of the containers are in operative engagement with the surface of the second transfer conveyor; and at said first transfer zone said closed ends of the second plurality of containers are in operative engagement with said container supports, and at said loading zone said closed ends are in operative engagement with said flight section.
- 6. Apparatus for conveying containers as set forth in claim 1, whereinthe containers being conveyed are oriented such that the closed ends of the containers are forward of the open ends thereof while the containers are at first and second transfer zones respectively between said mandrel carrier and said first transfer conveyor, and between said first transfer conveyor and said transfer conveyor and at a loading zone between said second transfer conveyor and said belt conveyor; at said second transfer zone the open ends of the containers are in operative engagement with the surface of the second transfer conveyor; and at said first transfer zone said closed ends of the second plurality of containers are in operative engagement with said container supports, and at said loading zone said closed ends are in operative engagement with said flight section.
- 7. Apparatus for conveying containers as set forth in claim 1, wherein the surface of said second transfer conveyor is a generally planar surface.
- 8. Apparatus for conveying containers as set forth in claim 1, wherein:the first and second tracks on the surface of said second transfer conveyor are comprised of grooves extending rearward into said surface and surrounding said second axis, said grooves being defined by spaced first and second side boundary walls and a rear boundary wall; each of said containers has a transverse cross-sectional dimension that is substantially greater than spacing between said side boundary walls; and said first and second transfer conveyors are operatively positioned so containers that are received by said second transfer conveyor extend across both of said side boundary walls.
- 9. Apparatus for conveying containers as set forth in claim 8, wherein said second mechanism is comprised of:a plurality of spaced apertures disposed in the rear boundary walls of said grooves; and a source of suction operatively connected to said apertures.
- 10. Apparatus for conveying containers as set forth in claim 9, wherein said transverse cross-sectional dimension is substantially greater than the spacing between adjacent apertures in each of said tracks.
- 11. Apparatus for conveying containers as set forth in claim 10, in which said transverse cross-sectional dimension is at least equal to generally two times said spacing between adjacent apertures in each of said tracks.
- 12. Apparatus for conveying containers as set forth in claim 1, further comprising magnetic material at the flight section of the belt conveyor to magnetically transfer containers to the belt conveyor from the second conveyor and to magnetically hold the containers to the belt conveyor.
- 13. Apparatus for conveying containers as set forth in claim 1, wherein said first track on the surface of the second conveyor is located radially inwardly of said second track, and said first and second pluralities of containers are transferred respectively to said first and second tracks on the surface of the second conveyor.
- 14. Apparatus for conveying containers as set forth in claim 1, wherein said second path on the surface of the said first conveyor begins at said circular path and ends at a position that is radially inward of said circular path, the second plurality of containers thereby being deposited on the radially outer of the concentric first and second tracks.
- 15. Apparatus for conveying containers as set forth in claim 14, further comprising:a cam on the first transfer conveyor and having a path passing around the first axis; a respective cam follower on each of the supports for the second plurality of containers, each cam follower being in engagement with and following the cam on the first conveyor; the cam being shaped so that when the cam followers follow the cam path, the second plurality of containers follow the second path on the surface of the first transfer conveyor.
- 16. Apparatus for conveying containers as set forth in claim 15, wherein the first and second tracks comprise respective grooves in the surface of the second transfer conveyor in which suction is applied by the second mechanisms so that the containers are transferred to the tracks of the second conveyor by and are held there by suction.
- 17. Apparatus for conveying containers as set forth in claim 15, wherein:the first and second tracks of the second transfer conveyor comprise respective grooves in the surface thereof, and the second mechanism includes magnetic material located in the tracks to magnetically hold the containers to the second conveyor.
- 18. Apparatus for conveying containers as set forth in claim 1, further comprising:a cam on the first transfer conveyor and having a path passing around the first axis; a respective cam follower on each of the supports for the second plurality of containers, each cam follower being in engagement with and following the cam on the first conveyor; the cam being shaped so that when the cam followers follow the cam path, the second plurality of containers follow the second path on the surface of the first transfer conveyor.
- 19. Apparatus for conveying containers as set forth in claim 1, wherein the first and second tracks comprise respective grooves in the surface of the second transfer conveyor in which suction is applied by the second mechanisms so that the containers are transferred to the tracks of the second conveyor by and are held there by suction.
- 20. Apparatus for conveying containers as set forth in claim 1, further including a plurality of container supports for said first plurality of containers; and wherein:all of said container supports are disposed in said circular path as they pass through a first transfer zone in which containers are transferred from said mandrels to said first transfer conveyor; the spacing between adjacent ones of said mandrels is substantially greater in said first transfer zone than the spacing between adjacent ones of said container supports; and the linear speed of said mandrels in said first transfer zone is substantially greater than the linear speed of said container supports.
- 21. Apparatus for conveying containers as set forth in claim 1, wherein the attractive forces applied by the first and second mechanisms respectively to the surfaces of the first and second transfer conveyors are suction forces.
- 22. Apparatus for conveying containers as set forth in claim 21, further comprising a third mechanism operative to apply suction to the flight section of the belt conveyor to hold containers thereon.
- 23. Apparatus for conveying containers as set forth in claim 1, further comprising a third mechanism operative to apply an attractive force to the flight section of the belt conveyor to hold containers thereon.
- 24. Apparatus for conveying containers as set forth in claim 1, further comprising a third mechanism operative to apply a suction force to the flight section of the belt conveyor to hold containers thereon.
- 25. Apparatus for conveying containers as set forth in claim 1, further comprising a third mechanism operative to apply a magnetic force to the flight section of the belt conveyor to hold containers thereon.
- 26. Apparatus for conveying containers comprising:first and second rotating disk conveyors disposed in partially overlapping relationship, the first and second disks having respective surfaces which are axially spaced and in opposed relationship in the region where the rotating disks overlap; a mandrel carrier that cooperates with the first conveyor to transfer containers from mandrels thereon to a single circular path on the surface of the first disk; the surface of the second disk including concentric firsthand second tracks formed thereon; the circular path and the first and second tracks being so located that the circular path is tangent only to the first track as the first and second disks rotate; a plurality of first container supports positioned to receive alternate containers transferred to the first disk from the mandrel carrier, a first mechanism that is operable to apply an attractive force to transfer containers from the mandrel carrier and to retain said transferred containers on said first disk; each of said first container supports being operable to move the container supported thereby from the circular path along a second path on the surface of the first disk which becomes substantially tangent to the second track as the first and second disks rotate; the first conveyor being operative: to release each of containers not being held by said plurality of first container supports at substantially the time they reach respective points of tangency with the first track on the second disk; and to release each of the containers being held by said plurality of first container supports at substantially the time they reach respective points of tangency with the second track on the second disk; a second mechanism that is operable to apply attractive forces to transfer containers released from the first disk and to retain said containers on the first and second tracks; and a continuous motion belt conveyor that cooperates with the second disk to transfer containers onto the belt conveyor in two transversely spaced parallel lines.
- 27. Apparatus for conveying containers as set forth in claim 26, wherein said first track on the surface of the second conveyor is located radially inwardly of said second track, and said containers carried by said plurality of first container supports are transferred to said second track on the surface of the second conveyor.
- 28. Apparatus for conveying containers as set forth in claim 26, wherein said second path on the surface of the said first conveyor begins at said circular path and ends at a position that is radially inward of said circular path, the containers carried by said plurality of first container supports thereby being deposited on the radially outer of the concentric first and second tracks.
- 29. Apparatus for conveying containers as set forth in claim 28, further comprising:a cam on the first conveyor and having a path passing around the axis of rotation thereof; a respective cam follower on each of the first container supports, each cam follower being in engagement with and following the cam on the first conveyor; the cam being shaped so that when the cam followers follow the cam path, the containers supported by a plurality of first container supports follow the second path on the surface of the first transfer conveyor.
- 30. Apparatus for conveying containers as set forth in claim 26, further comprising:a cam on the first conveyor and having a path passing around the first axis; a respective cam follower for each of the containers not being held by said first container supports, each cam follower being in engagement with and following the cam on the first conveyor; the cam being shaped so that when the cam followers follow the cam path, the second plurality of containers follow the second path on the surface of the first transfer conveyor.
- 31. Apparatus for conveying containers as set forth in claim 26, further including a plurality of second container supports for supporting the containers transferred to said first disk which are not supported by the first container supports; and wherein:all of said container supports are disposed in said circular path as they pass through a first transfer zone in which containers are transferred from said mandrels to said first disk; the spacing between adjacent ones of said mandrels is substantially greater in said first transfer zone than the spacing between adjacent ones of said container supports; and the linear speed of said mandrels in said first transfer zone is substantially greater than the linear speed of said container supports.
- 32. Apparatus for conveying containers as set forth in claim 26, further including a plurality of second container supports for supporting the containers transferred to said first disk which are not supported by the first container supports,said plurality of second container supports being operative to carry the containers supported thereby along said circular path to the point at which the paths of said containers are substantially tangent to said first track and thereupon, to release said containers.
CROSS REFERENCE TO RELATED APPLICATION
This is a continuation in part of application Ser. No. 09/306,942, filed May 7, 1999 now abandoned.
US Referenced Citations (6)
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
09/306942 |
May 1999 |
US |
Child |
09/564214 |
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US |