Can transfer rotating plate system

Information

  • Patent Grant
  • 6467609
  • Patent Number
    6,467,609
  • Date Filed
    Thursday, May 4, 2000
    24 years ago
  • Date Issued
    Tuesday, October 22, 2002
    22 years ago
Abstract
The output end of a very high speed continuous motion cylindrical can decorator is provided with unloading apparatus in the form of a continuously moving closed loop suction belt supplied by first and second continuously rotating, parallel axis, suction applying conveyor wheels. Cans held on the second wheel are on two concentric circular tracks and are transferred by suction to the belt. The first wheel carries cans along a single row circular path. In a region where the first and second wheels overlap partially, alternate cans on the path are delivered to one track of the second wheel and the remaining alternate cans on the path are delivered to the other track of the second wheel. Alternate cans supported on the first wheel may be moved radially so that the cans on the first wheel are in two rows which intersect the two tracks on the second wheel at respective common tangents of each row and the respective track.
Description




BACKGROUND OF THE INVENTION




The present invention relates generally to continuous motion apparatus for decorating cylindrical containers, and relates more particularly to simplified apparatus of this type that does not require a deco chain for conveying decorated containers to a curing oven. It more specifically improves the transfer system between the can decorating and inking mandrel wheel and the curing oven for the decorated cans.




In high speed continuous motion equipment that decorates cylindrical containers (cans) for beverages and the like, decorated containers having wet decorations thereon were often off-loaded onto pins of a so-called deco chain that carries the containers through an ink curing and drying oven. Examples of this type of decorating equipment are disclosed in U.S. Pat. No. 5,183,145 which issued Feb. 2, 1993 to R. Williams et al., entitled Apparatus And Method For Automatically Positioning Valve Means Controlling The Application of Pressurized Air To Mandrels On a Rotating Carrier, and in U.S. Pat. No. 4,445,431 which issued May 1, 1984 to J. Stirbis entitled Disk Transfer System. Incorporated herein by reference are teachings of U.S. Pat. Nos. 5,183,145 and 4,445,431, as well as teachings of prior art patents referred to therein.




Over the years, production speeds of continuous motion can decorators have increased, now surpassing 1,800 cans/min., and it is desired to increase that speed still further. As speeds have increased, problems of unloading cans with wet decoraticins onto deco chain pins as well as problems with deco chains per se, have become more apparent and bothersome. These problems include excessive noise and can damage because of engagement between metal cans and metal pins. Not only are long deco chains expensive, but because they are constructed of so many parts there is a tendency for the chains to wear out and break down when operated at very high speeds.




Because of the foregoing problems, where feasible, decorated containers, especially those constructed of ferrous material are carried through curing ovens on belts rather than on the pins of a deco chain. Examples of such type of equipment using belts for carrying cans through curing ovens are found in U.S. Pat. No. 4,771,879 which issued Sep. 20, 1988 to F. L. Shriver for a Container Transfer System and in U.S. Pat. No. 5,749,631 which issued May 12, 1998 to R. Williams for a Dual Can Rotating Transfer Plate To Conveyor Plate. The teachings of U.S. Pat. Nos. 4,771,879 and 5,749,631, as well as teachings of prior art patents referred to therein, are also incorporated herein by reference.




In the can decorating apparatus of U.S. Pat. No. 4,771,879 cans are decorated, i.e., inked, on their surface while they are on mandrels that are mounted along the periphery of a mandrel wheel and the cans extend axially forward from the wheel. The decorated cans are transferred from the mandrels of the rotating mandrel wheel to a rotating wheel-like first transfer conveyor, are then further transferred from the first conveyor to the surface of a wheel-like second transfer conveyor and are thereafter transferred to a belt conveyor which carries the containers with still wet decorations thereon to and through a curing oven which cures the applied decorations. Cans conveyed by the second transfer conveyor project radially with respect to the rotational axis of the second transfer conveyor. While this arrangement avoids use of a deco chain, the second transfer conveyor of U.S. Pat. No. 4,771,879 is an expensive structure that is constructed of many parts, and there must be very close coordination between operation of the first and second transfer conveyors. Further, rotational axes for the two transfer conveyors are oriented transverse to one another resulting in inefficient utilization of space.




According to the invention disclosed in U.S. Pat. No. 5,749,631, cans with wet decorations thereon are transferred from the mandrel wheel to a first transfer conveyor wheel, then to a second transfer or takeaway conveyor wheel, and thereafter to a conveyor belt. The most obvious differences between U.S. Pat. Nos. 4,771,879 and 5,749,631 is that in the latter patent, the rotational axes of the transfer conveyors are oriented parallel to each other and are radially offset, and the second transfer conveyor has a simplified construction because cans conveyed by that conveyor project axially, parallel to the rotation axis of the second transfer conveyor. This is made possible by the second transfer conveyor including a rotating plate and a stationary suction manifold disposed behind the plate.




The manifold has an open side that is covered by a perforated portion of the plate that rotates past the open side of the manifold. The reduced pressure in the suction manifold generates suction at the perforations.




Cans travel in a single row around the mandrel wheel and are spaced relatively further apart to enable their decoration by the blankets of the blanket wheel. Hence, the decorated cans travel in a single row onto the first transfer conveyor from the mandrel wheel. The relatively larger spacing between cans on the mandrel wheel is not economical for space usage or for maximizing production in the curing oven. As the first transfer conveyor rotates past the mandrel wheel, the cans are rearranged into two rows on the first transfer conveyor. Rotating the first transfer conveyor slower than the mandrel wheel spaces the cans closer together on the first conveyor. Both of these expedients use space more economically. Then cans arranged in two rows on the first transfer conveyor are transferred to the rotating plate of the second transfer conveyor. Open ends of the cons engage a main planar surface of the plate at areas of the plate where perforations through the plate are arrayed over the suction manifold in two circular rows about the rotational axis of the plate as a center. The suction force at the plate perforations draws the cans rearward off the first conveyor toward the rotating plate of the second conveyor while the cans pass over the manifold. The influence of manifold suction on the cans is reduced when the closed ends of the cans rotate to and engage a vertical flight of a moving perforated belt conveyor, and the cans are thereafter held on the belt by suction forces at the perforations of the belt conveyor. The belt conveyor may carry the cans through a curing oven or transfer them to another conveyor that passes through the curing oven.




In order to rearrange the traveling cans carried by the rotating first transfer conveyor from a single row array as the cans are received by the first conveyor to a two row array as the cans are about to be delivered to the rotating plate of the second transfer conveyor, a somewhat complicated mechanism is provided on the first conveyor of the '631 patent. The mechanism operates alternate ones of the cans that have been received by the first transfer conveyor to move radially inward toward the rotational axis of the first transfer conveyor before the cans reach the second conveyor.




Shifting cans radially on a rotating transfer conveyor, by using a cam for guiding the cans into two rows on the conveyor, is shown in U.S. Pat. No. 5,183,145. But this patent is not concerned with so positioning cons for transfer between a first and a second conveyor that the cans will be in selected correct locations on the second conveyor, and the present invention is concerned with accomplishing that. The same comment applies to the single transfer conveyor shown in U.S. Pat. No. 5,231,926.




SUMMARY OF THE INVENTION




Instead of utilizing the prior art complicated mechanism for rearranging the cans on the first transfer conveyor from a single row array to a two row array on the second conveyor, in the instant invention, on the first transfer conveyor the cans move only in a single row arrangement along a path of uniform radius about the rotational axis of the first transfer conveyor as a center. The rotation speeds of the mandrel wheel and of the first transfer conveyor are coordinated so that their peripheral speeds are set for spacing the cans transferred in a single row arrangement to the first conveyor at a useful, economical spacing on the first conveyor that may be shorter than the spacing between the row of cans on the decorating mandrel wheel. For example, the rotation speed of the rows of cans on first conveyor may be slower than the rotation speed of the row of cans rotating on the mandrel wheel. The cans are preferably secured at their bottom ends on the first conveyor by suction cups. The cans then travel in their row around the first conveyor to a transfer zone to be transferred to the second take-away conveyor.




At the next transfer zone, the cans are delivered to the rotating plate of the second takeaway conveyor. The circular path for the single row of cans carried by the first transfer conveyor crosses over obliquely and momentarily overlaps and is axially spaced away from two concentric outer and inner, circular suction applying tracks formed in the rotating plate of the second transfer conveyor. The tracks are formed about the rotation axis of the second transfer conveyor. As a first plurality of alternate cans in the row along the path of cans on the first conveyor overlap the outer track of the second conveyor, the first plurality of alternate cans are released from the circular path on the first transfer conveyor and engage the second transfer conveyor, being drawn to the second conveyor and held thereon by a suction force applied at the outer track. The remaining second plurality of alternate cans on the circular path on the first transfer conveyor are not released from the first transfer conveyor at the outer track of the second conveyor, but are instead rotated further until each second of the second cans on the path of the first conveyor overlaps the inner track of the second conveyor. The remaining second alternate cans are there released from the first transfer conveyor to be held on the second conveyor by a suction force applied at the inner track. Now the cans on the tracks of the second takeaway conveyor are in two rows.




The rotation speeds of the first and second conveyors are selected so that the speed of cans on the single row of the first conveyor and the speed of the cans at the inner and outer tracks of the second conveyor achieve desired spacing and separation of the cans on the inner and outer tracks of the second conveyor for economical operation, i.e., the more closely spaced the cans are, the greater is the rate of production for any given speed of the second conveyor and of the later transfer belt.




From the second conveyor, the two rows of cans are again transferred to a usually upward moving flight of a belt conveyor which carries the cans downstream toward a curing oven in two rows of cans. The belt, like the transfer conveyors, holds the cans preferably by suction, so that as the second conveyor is rotated so that cans approach the belt, the suction on the cans at the second conveyor is released and suction is applied through the belt to draw the cans to and transfer the cans to the belt. The speed of the belt is coordinated with the rotation speed of the tracks on the second conveyor to optimally space the cans on the belt conveyor. For example, the speed of the belt conveyor is below the rotation speed of the tracks to space the cans in the two rows on the belt to be as close as practical to each other as they are conveyed through the curing oven, and typically much closer together than the cans in the single row on the mandrel wheel and around the first transfer conveyor and closer together than the cans on the two tracks of the second conveyor.




Each of the first transfer conveyor, the second takeaway conveyor and the belt conveyor draws the cans to them and secures the cans to them preferably by suction applied to the cans, or optionally by magnetic attraction if the cans are ferrous metal. As a result, various provisions are made to insure that the cans are correctly positioned on all of those conveyors. The suction or magnetic force applied in each case and cups for holding the ends of the cans on the first conveyor are selected to position the cans correctly. But at the second conveyor and the belt conveyor where there is no element positively mechanically positioning the cans, some cans may be transferred to be off their desirable location or may fall away completely. It is recognized that an object following a circular, curved or otherwise profiled pathway is traveling along a tangent to that pathway at each instant. If a transfer involves a can being redirected obliquely across a tangent to the pathway on which it is then moving, there are dangers that the can may shift laterally off the selected path due to its inertia or that it may leave the desired path entirely where cans are held in position by suction or magnetic attraction.




In this apparatus, each transfer between conveyors occurs by movement of a axially from one of the conveyors in sequence on the path to another conveyor. There may be instances when the can is not in mechanical contact with either of the conveyors between which it is transferring during the instant of transfer and especially if at the time of transfer, the can is to be directed in a pith off the tangent to the pathway on which the can had just been traveling, the can may become mispositioned on the succeeding conveyor to which it is being transferred. Therefore, at each transfer between conveyors, the path of the cans on the preceding conveyor is along a straight pathway or is along a tangent to a curved pathway, such that the tangents to the path of the can on the conveyor which it is leaving is the same and parallel to a tangent on the path on the succeeding conveyor to which the can is being transferred. Implementation of this aspect of the transfer has enabled the operating speed of the can decorator to be increased. In contrast, in an arrangement where a tangent to the pathway from which the can is leaving is not the same as nor parallel to the tangent to the pathway to which the can is being transferred, the inertia of the can may cause the can to move off the desired tangential direction pathway of the transferee conveyor to which the can is being transferred. This has placed a limit on the speed of operation of the can decorator to ensure that can inertia does not move the cans off the desired transferee path. But where the tangents to the paths of the transferor and transferee conveyors at the can transfers are parallel, the inertia of a can will not shift the can off the desired transferee pathway before the can has been securely transferred to the transferee conveyor in the path. This has enabled a significantly higher operating speed for the can decorator.




To apply the foregoing principle to the transfer arrangement where the single row of cans on the first transfer conveyor is transferred to two concentric tracks on the second conveyor, the pathway of a plurality of the cans on the first conveyor must be adjusted.




The single row of cans on the first conveyor would normally cross over and above the outer track on the second conveyor and intersect the inner track of the second conveyor. Preferably, alternate cans in a first plurality of cans on the first conveyor are delivered to the inner track, while the next alternate cons in a second plurality of the cans on the first conveyor are delivered to the outer track, then a first can to the inner track, etc. The first and second conveyors, the path of the cans on the first conveyor, and the inner and outer tracks of the second conveyor are all so placed that the path of the first conveyor is tangent to the path of the inner track of the second conveyor and at the tangent location, the first plurality of cans are transferred, by the suction applied at the second conveyor, from the first conveyor to the second conveyor.




However, this same arrangement of the path of the cans on the first conveyor and of the tracks of the second conveyor causes a tangent to the path of the cans on the first conveyor to obliquely intersect a tangent to the outer track on the second conveyor, and those tangents are not parallel where the path on the first conveyor and the outer track on the second conveyor intersect. The cans to be transferred to the outer track are transferred at that intersection. At that transfer, the path each such can is traveling must be instantly redirected to the tangent to the outer track of the conveyor from the then path which is oblique to the tangent to the path on the first conveyor. At slower operating speeds, a sudden redirection of the cons at a transfer to the outer track of the second conveyor usually does not cause those cans to be displaced on the second conveyor. But as operating speeds increase, e.g. up to and above 2,000 cans per minute, the rotation speeds of the first and second transfer conveyors increase such that sudden redirection of the path of the cans at the outer track of the second conveyor may cause a can to shift out of its desired position at the outer track, or worse, may cause the can to separate entirely from the second conveyor before it is held to the second conveyor by the suction at the outer track. This could limit the maximum operating speeds.




According to a modified embodiment of the present invention, selected ones, e.g., the alternate second plurality of cans in the single row of cans that are transferred in a single row from the mandrel wheel to the first transfer conveyor, are shifted radially inwardly on the first transfer conveyor as they are rotated to approach the transfer from the first conveyor to the outer track of the second conveyor, so that at the transfer of the second plurality, and particularly alternate cans from the first conveyor to the outer track of the second conveyor, the radius on the first conveyor of the path of the cans to be transferred to the outer track is shortened so that the tangent to the path of the cans on the first conveyor overlaps and is parallel to the tangent of the outer track on the second conveyor where the transfer takes place. This expedient assures that the first plurality of alternate cans being transferred from the first conveyor to the inner track and the second plurality of cans being transferred from the first conveyor to the outer track are transferred where the tangents to their respective paths on the first conveyor are parallel to the tangents to their respective paths on both the inner and outer tracks of the second conveyor. The above described limit on the operating speed of the transfer arrangement described above is thereby eliminated and more rapid can decoration may be expected.




The further transfer of cans from the two rows of the second transfer conveyor to the belt is readily accomplished because the path of the belt at the transfer from the second conveyor to the belt may be selected so that the belt is moving parallel to the tangent to each of the tracks on the second conveyor at the transfer to the belt.




Accordingly, the primary object of this invention is to provide simplified apparatus that conveys cans from a continuous motion high speed decorator through a curing oven without placing the cans on pins of a deco chain.




Another object is to provide apparatus of this type in which there are partially overlapping first and second transfer conveyors that rotate on laterally offset parallel horizontal axes, with the second transfer conveyor including a rotating plate having a planar surface that receives cans from the first transfer conveyor with the open ends of the cans directly engaging a planar surface which is perpendicular to the rotational axis of the second transfer conveyor.




Yet another object is to transfer cans on a single circular path of a first rotating conveyor to first and second concentric circular tracks of a second rotating conveyor.




A further object is to operate the transfer conveyors to minimize spacing between cans for economical operation.




Another object is to increase the rate of can production and thus the speed, while maintaining positive control over the motion of the cans as they are transferred from the decorator mandrel wheel, over the transfer conveyors and to a curing oven.




A still further object is to provide apparatus of this type in which linear speed for containers on the second transfer conveyor may be less than the linear speed for the containers on the first transfer conveyor.




Still another object is to provide apparatus of this type in which the cans are transferred directly from the planar surface to a moving vertical flight of a belt conveyor.




A further object is to provide. apparatus of this type having operating principles that enable suction as well as magnetic forces to be utilized for holding ferrous containers.




Yet another object is to provide apparatus of this type wherein cans are held by suction devices that include very shallow flexible suction cups with stiff backups closely spaced from the flexible cups and with the cups being so large that they remain totally outside of the inverted domes that are at the closed ends of the cans.











BRIEF DESCRIPTION OF THE DRAWINGS




The foregoing objects as well as other objects of this invention will become apparent to those skilled in the art after reading the following description of the accompanying drawings in which:





FIG. 1

is a side elevation of continuous motion can decorating apparatus constructed in accordance with teachings of the instant invention.





FIG. 2

is a fragmentary side elevation in schematic form of the major can carrying and transfer elements.





FIG. 3

is a simplified top view of significant transfer elements seen in FIG.


2


.





FIG. 4

is a side elevation of the transfer conveyor plate.





FIG. 4A

is a cross-section taken through line


4


A—


4


A of

FIG. 4

looking in the direction of arrows


4


A—


4


A.





FIG. 5

is a side elevation of one of the suction pickup units of the first or transfer suction conveyor, with a can being held by such suction pickup.





FIG. 6

is a side elevation of the suction cup portion seen in FIG.


5


.





FIG. 7

is a diametric cross-section of the first suction conveyor and its mounting to the apparatus frame.





FIG. 8

is a partial end view of the first suction conveyor looking in the direction of arrows


8


,


8


in FIG.


7


.





FIG. 9

is a schematic showing of the travel pathways of cans from the mandrel wheel to the belt conveyor, when a second embodiment of can decorating apparatus, in particular with vacuum transfer conveyors, is used.





FIG. 10

is a side elevation of the first transfer conveyor wheel for the second embodiment.





FIG. 11

is a cross sectional view at line


11





11


in

FIG. 10

of the first transfer conveyor wheel.





FIG. 12

illustrates an alternate embodiment of the transfer arrangement using magnetic transfer elements rather than vacuum transfer elements.











DETAILED DESCRIPTION OF THE DRAWINGS




As may be desired to amplify the following description, reference should be made to the aforesaid U.S. Pat. No. 5,749,631 as well as other prior art previously noted and incorporated herein.




Drawing

FIG. 1

illustrates a first embodiment of a continuous motion cylindrical can decorating apparatus which includes the instant invention. The input end at the right side of the apparatus illustrated in

FIG. 1

herein is the same as the input end of the apparatus illustrated in FIG. 1 of U.S. Pat. No. 5,749,631. However, in the instant invention the first transfer conveyor


27


, which delivers cans


16


to forward surface


101


of the second transfer conveyor


102


that rotates about stub shaft


110


as a center, does not require cans


16


to move radially toward the rotational axis


28


of the first conveyor


27


as a function of the angular position of the cans


16


. (The below described second embodiment of

FIGS. 9-11

differs.)




The apparatus of

FIG. 1

herein includes infeed conveyor chute


15


which receives undecorated cans


16


each open at one end


16




b


thereof (FIG.


3


), from a can supply (not shown) and places them in arcuate cradles or pockets


17


along the periphery of aligned axially spaced rings


14


that are fixedly secured to wheel-like mandrel carrier


18


keyed to horizontal drive shaft


19


. Horizontal spindles or mandrels


20


, each part of an individual mandrel/actuator subassembly


40


, are also mounted to wheel


18


with each mandrel


20


normally being in spaced horizontal alignment with an individual pocket


17


in a short region extending downstream from infeed conveyor


15


. In this short region undecorated cans


16


are moved horizontally rearward, being transferred open end first from each cradle


17


to an individual mandrel


20


. Suction applied through an axial passage extending to the outboard or front end of mandrel


20


draws container


16


rearward to final seating position on mandrel


20


where the closed end


16




c


of can


16


engages the outboard end of mandrel


20


. Each mandrel


20


should be loaded properly with a can


16


by the time mandrel


20


is in the proximity of sensor


33


which detects whether each mandrel


20


contains a properly loaded can


16


. In a manner known to the art, if sensor


33


detects that a mandrel


20


is unloaded or is not properly loaded, as this particular mandrel


20


passes through the decorating zone, wherein printing blanket segments


21


normally engage cans


16


on mandrels


20


, this unloaded or misloaded mandrel


20


is moved to a “no-print” position in which neither it nor a can


16


carried thereby will be engaged by a blanket segment


21


.




While mounted on mandrels


20


, cylindrical sidewall


16




a


of each can


16


is decorated by being brought into engagement with one of the continuously rotating image transfer mats which form blanket


21


of the multicolor printing press decorating section indicated generally by reference numeral


22


. Thereafter, and while still mounted to a mandrel


20


, each decorated can


16


is coated with a protective film, typically varnish, applied thereto by engagement with the periphery of applicator roll


23


in the overvarnish unit indicated generally by reference numeral


24


. Cans


16


with decorations and protective coatings thereon are then transferred from mandrels


20


to holding elements or pickup devices on a disk or wheel


27




a


comprising part of the first transfer conveyor


27


, constituted by suction cups


36


.




Carried by transfer conveyor disk


27




a


, and for the most part projecting rearward therefrom, are twenty hollow posts


211


that are in a circular array formed about rotational axis


28


as a fixed center. An individual suction cup


36


is mounted at the rear of each post


211


and the front portion of each post


211


is an externally threaded portion to be received by a complementary internally threaded aperture extending through conveyor disk


27




a


. To the front of disk


27


, each post


211


mounts an individual lock nut


212


. An individual flat washer


229


is compressed between each nut


212


and the front surface of transfer conveyor disk


27




a.






During transfer of cans


16


from mandrels


20


to suction cups


36


, the suction cup pickup devices


36


are traveling in single file or row along the periphery of conveyor


27


in a first transfer zone indicated by reference numeral


99


(

FIG. 2

) that is located between overvarnish unit


24


and the infeed of cans


16


to pockets


17


. Conveyor


27


rotates about horizontal shaft


28


as a center and move the cans


16


to a second transfer zone


98


at which the cans


16


carried by conveyor


27


are transferred to the forward planar surface


101


of ring-shaped, second transfer conveyor


102


, as described below.




An individual tube or hose


213


connects the front end of each post


211


on the disk


27




a


to the rotatable portion of face valve


215


at hub


216


that is secured to the center of shaft


28


by a plurality of screws


217


. Key


218


drivingly connects hub


216


to horizontal shaft


28


which extends through short tube


219


that is welded to spaced vertical members


221


,


222


which project upward from base


225


of the stationary machine frame. Bearings


226


,


227


at opposite ends of tube


219


rotatably support shaft


28


. Ringfeder


228


on the reduced diameter front portion of shaft


28


holds the latter in axial position. A sprocket (not shown) mounted to shaft


28


near the rear thereof receives driving power that continuously rotates shaft


28


and elements mounted thereon.




Each tube


213


is connected to an individual port


231


at the periphery of hub


216


, and internal passages


232


in hub


216


connect each port


231


to another port


232


that is in sliding engagement with wear plate


233


at interface


234


between the moving and stationary sections of face valve


215


.




As will be explained, the single row of cans


16


on conveyor


27


is transformed into a two parallel row arrangement of cans


16


as they are transferred to second conveyor


102


. The two row arrangement consists of the respective outer and inner tracks


151


,


152


(

FIG. 4

) defined by concentric shallow circular grooves in face


101


of conveyor


102


formed about rotational axis


110


of conveyor


102


as a center. Suction is applied to the cans at the grooves, as described below.




Conveyor


102


carries cans


16


downstream from transfer zone


98


through a holding zone that extends to loading zone


95


where closed ends


16




c


of cans


16


are in close proximity with the upward moving vertical flight


103


of closed loop perforated belt conveyor


105


. Cans


16


on conveyor


102


are drawn forward to engage vertical flight


103


by suction forces generated in a well known manner to apply suction through perforated conveyor belt


105


and rearward of flight


103


. For example, the open top of a suction box may be disposed behind the belt. At its downstream or upper end, flight


103


is guided by suction idler roll


189


and is connected with horizontal flight


104


. Belt conveyor


105


may convey cans


16


through a curing oven(not shown) or to one or more additional conveyors (not shown) that will convey cans


16


through the curing oven.




U.S. Pat. No. 5,183,145 discloses that in transfer region


99


, spacing between adjacent holding devices


36


is substantially less than spacing between adjacent mandrels


20


and the latter are traveling at a linear speed substantially faster than that of holding devices


36


. In addition, U.S. Pat. No. 5,183,145 discloses how the position of a relatively stationary valve element (not shown) is adjusted automatically to maintain coordinated operation between mandrel carrier


18


and transfer conveyor


27


as linear speed differences between mandrels


20


and holding devices


36


vary. The distance between cans is adjusted, dependent upon the diameters of the paths of the cans on the conveyors and the speeds of the conveyors, for optimum can spacing.




Circular opening


107


at the center of ring-shaped second conveyor plate


102


is closed by circular cover


108


(FIG.


3


), with a plurality of bolts (not shown) along the periphery of cover


108


extending through clearance apertures


111


(

FIG. 4

) to fixedly secure ring plate


102


to cover


108


. The cover is keyed to stub shaft


110


which is rotatably supported in axially spaced bearings


112


,


113


mounted on opposite arms of U-shaped bracket


114


that is secured to mounting plate


115


. Driven sprocket


117


, disposed between the arms of bracket


114


, is mounted on shaft


110


and keyed thereto. Double sided timing belt


120


is engaged with the teeth of driven sprocket


117


and a drive sprocket (not shown). The latter is keyed to transfer carrier drive shaft


28


.




A plurality of bolts


126


fixedly secure mounting plate


115


to a stationary frame portion of the apparatus, with a plurality of standoffs


127


projecting forward from mounting plate


115


. An arcuate plenum structure or manifold


125


is secured to the forward ends of standoffs


127


by a plurality of bolts


128


. Plenum structure


125


includes concentric circular sidewalls


131


,


132


connected by rear wall


133


to form a circular trough. The free front edges of sidewalls


131


,


132


are held apart by a plurality of rod-like elements


134


as well as by barrier partitions


136


and


137


at the respective upstream and downstream ends of suction plenum


135


that is formed therebetween and extends for the lower half of the trough formed by structure


125


.




Rotating conveyor plate


102


is disposed in front of plenum structure


125


, being closely spaced with respect thereto to provide a cover for plenum


125


. A suitable spacing is maintained between rear surface


159


of plate


102


and the free forward ends of plenum side walls


131


,


132


.




As seen best in

FIG. 4

, transfer conveyor plate


102


is provided with a plurality of apertures


141


that are arranged in a single row to form an outer circular array or track and another plurality of apertures


142


that are arranged in a row to form an inner circular array or track. The inner and outer circular arrays of apertures


141


and


142


are concentric about rotational axis


110


for conveyor


102


as a center. The front facing surface of conveyor


102


is provided with concentric circular undercuts


151


,


152


that are very shallow. Apertures


141


of the outer array extend rearward from floor


161


of outer undercut


151


and apertures


142


of the inner array extend rearward from floor


162


of the inner undercut


152


.




With the construction illustrated each can


16


is held on transfer conveyor


102


by suction forces which draw air into plenum


135


through essentially two apertures


141


when can


16


is at the outer array and by substantially two apertures


142


when can


16


is at the inner array.




Undercuts that define concentric tracks


151


,


152


are provided in transfer conveyor


102


to prevent buildup of excess suction force that could cause cans


16


to collapse, as might occur if the entire free end of the can sidewall was to seal against the forward facing surface of transfer conveyor


102


.




Thus it is seen that the instant invention provides a continuously rotating suction transfer conveyor plate in combination with a suction conveyor belt to replace a conventional pin oven conveyor chain. While, suction holding is suitable for handling both ferrous and non-ferrous (i.e. aluminum) cans, when ferrous cans are being decorated, magnetic rather than suction forces may be used to attract and hold the ferrous cans on the conveyor plates and/or belt. This is illustrated in

FIG. 11

, with magnetic arcuate strips of an arcuate extent like that of the plenum


135


in

FIG. 2

, placed below the conveyor


102


, which is e.g., of plastic or other substance which does not interfere with a magnetic field acting on steel cans.




Now referring more particularly to

FIGS. 2

,


3


,


5


and


8


, cans


16


are transferred from mandrels


20


to suction cups


36


in region


99


by applying pressure that moves cans


16


forward until they are suction held on cups


36


. Now. cans


16


travel counterclockwise along circular path P which crosses concentric tracks


151


,


152


in the upstream portion of region


98


where the holding suction at each cup


36


changes to rearward directed pressure that transfers cans


16


to the back


101


of conveyor


102


where suction applied therethrough holds cans in place on conveyor


102


. In region


95


the backward directed suction through plate conveyor


102


is discontinued and forward directed suction acts through the vertical flight of conveyor belt


103


to draw cans


16


forward onto belt


103


. The arcuate ends


136


and


137


of the plenum


135


are positioned to deliver suction to the cans on the conveyor


102


at the regions indicated.




As cans


16


pass through region


98


suction holding forces acting on alternate ones of suction cups


36


are discontinued at their respective tubes


213


as these suction cups


36


pass in front of the outer track


151


so that these alternate cups


36


come under the influence of suction in manifold


125


and are drawn rearward against the front surface of conveyor


102


. The suction holding forces that act on the remaining alternate ones of the suction cups


36


are discontinued also at their tubes


213


as these suction cups


36


pass in front of the inner track


152


so that the remaining alternate suction cups


36


come under the influence of the suction in plenum structure or manifold


125


and are drawn rearward against front surface of conveyor


102


which proceeds to carry two concentric rows of cans


16


from region


98


to region


95


.




Positions for cans


16


are stabilized by gripping the cans


16


firmly as they are being held on rotating conveyors


27


and


102


. This firm grip is obtained by providing circular chime


16


f of can


16


with a smaller diameter than main support or holding surface


36




a


of deflectable ring suction of suction cup


36


. Each flexible cup


36


is mounted in an individual relatively stiff cup


350


secured to the rear of post


211


. When cup


36


is in its unstressed condition, there is a very narrow gap


351


behind surface


36




a


, and when cup


36


is stressed by introducing suction forces into post


211


or by applying a forward directed force against support surface


36




a


, the latter is displaced only slightly from the position occupied by surface


350


when cup


36


is unstressed. The stiff backing provided by cup


36


limits distortion of cup


36


to a point where cup


36


does not enter the inside of the dome defined by the bottom


16




c


of can


16


. Thus, as the shape of cup


36


changes because cup


36


is subjected to stressed and unstressed conditions, that change in shape is very small. Hence, those changes can take place very rapidly and without causing large deflection of cup


36


. During the transfers of a can from its respective holding mandrel to the first conveyor, and particularly from the first to the second conveyors, the can is traveling a short axial distance and may tilt or cant or bang or hit an edge. Therefore, a short axial spacing between the wheels and conveying devices at the transfers of the cans is desired.





FIG. 2

, at the entrance to the transfer zone


98


, illustrates the sharp change in direction that the cans


16


undergo as they move from the row thereof on the first conveyor


27


to the outer track


151


on the second transfer conveyor


102


. That sharp change in direction might not interfere with the proper positioning of the cans on the second transfer conveyor at relatively slower rotation speeds of the first and second conveyors. But higher rate can production involves higher rotation speeds of the transfer conveyors. The sharp change in direction may cause the cans being transferred to the outer track


151


of the second conveyor to skid past their proper position on the track


151


due to their inertia, which undesirably mispositions those cans. As noted above, it is desirable that the cans transfer from one conveyor to the other along respective paths on both conveyors where the tangents to both paths at the point of transfer of the can from one rotating conveyor to the other overlap and are parallel. This enables the path of a can transferring between one part of its path through the apparatus to any other part, and in particular transferring between the first conveyor


27


and the respective track on the second conveyor


102


, to not be across a tangent to the path of the can on either of the conveyors, but rather to be parallel to both tangents at each transfer because both tangents are overlapping and parallel at the transfer.





FIG. 9

illustrates a modified pathway of the cans through the decorating apparatus, from the mandrel wheel to the belt carrying the cans to the curing oven, wherein at each transfer within the apparatus, the tangent to the can path on the transferor element and the tangent to the path of the can on the transferee element are overlapping and parallel so that the can need not make a sharp redirection in its travel between the transferor and transferee pathways.




Referring to

FIG. 9

, the cans


16


come off the mandrel wheel


18


as previously described onto the first transfer conveyor


427


, which travels counterclockwise in the direction of arrow


429


. Initially, the pathway


430


of all of the cans


16


on the mandrel wheel is a single path. However, as the cans are rotated by conveyor


427


and approach the transfer zone


498


to the second transfer conveyor


102


, two divergent paths develop. A radially outer path


432


combines with the path


430


in a circle with a radius so selected and with the positions of the conveyors


427


and


102


so selected that the point at which the transfer between the cans


16


on the outer path


430


,


432


to the radially inner track


152


on conveyor


102


is along the common, parallel, overlapping tangents to both the path


430


,


432


and the track


152


. As a result, when each can


16


then at the illustrated position of the can


416


transfers between the path


430


,


432


and the track


152


, there is no sharp change in direction of the can. The path


430


,


432


and the transfer positions for cans


16


shown in

FIG. 9

are consistent with the first embodiment as shown in FIG.


2


. The cans


16


on the path


432


are a first plurality of cans and each alternate can around the conveyor


427


is in the first plurality.




The alternate second plurality of cans


16


in the row on the path


430


are supported, as described below, to move not on a circular path but on a path


435


of gradually diminishing radius until they reach the illustrated transfer position of the can


436


. At that position, the can


436


on path


435


is at the same radial position as the outer track


151


on the conveyor


102


. Can


436


is at the position where the transfer of cans from path


435


to the outer track


151


takes place. The tangent to the path


435


at the can


436


is the same, parallel and overlapping tangent to the path of the outer track


151


at can


436


. Because the tangents of the path


435


and track


151


are there parallel and overlapping, the can


436


does not undergo sudden change in direction across either of the tangents at the transfer and the can is therefore likely to retain its selected proper position on the track


151


. The contrast with the transfer between the conveyor


27


and conveyor


102


of the can at


16


in

FIG. 2

is dramatically different, as can be seen in

FIG. 2

where the sharp change in direction takes place.




As above described, the cans on the second conveyor


102


are rotated to the belt conveyor


103


and are there transferred to the belt conveyor


103


as in the preceding embodiment. It can be seen that the transfer to the belt conveyor takes place on tangents to both of tracks


151


and


152


and on a tangent to the belt, which are all parallel.




The primary difference between the first and second embodiments of

FIGS. 2 and 9

, respectively, is in the first transfer conveyor


427


of the second embodiment, which is illustrated in

FIGS. 10 and 11

. The conveyor


427


differs from conveyor


27


in the first embodiment in that the suction support for the second plurality of preferably alternate ones of the cans are radially movable to follow the path


430


,


435


as conveyor


427


rotates. In its simplest form, the second plurality of alternately movable cans are each on a respective support that is cam guided to move radially along path


430


,


435


as conveyor


427


rotates.




Conveyor


427


has a “daisy wheel” like main body


442


with a number of radially projecting support arms


444


, each. having a connection for holding the respective can. The connections correspond to elements


37


,


36


,


211


,


212


in FIG.


3


. Rather than the entire conveyor


427


having such a fixed radius structure, such structure is found on only the supports


444


for alternate ones of the cans


16


in the first plurality. The cans


16


held on the supports


444


do not change their radial positions on the wheel and are positioned radially so as to follow the path


432


(

FIG. 9

) and be transferred to the inner track


152


of the second rotatable conveyor


102


.




Interleaved between adjacent supports


444


are the radially shiftable support panels


450


. Each of those panels has a radially inwardly extending base region


452


which is received in a respective radially extending slot


454


on the rearward face of the body


442


. The cooperation between each slot


454


and the base region


452


of the respective panel


450


guides the panel for radial reciprocating motion, without permitting the panel


450


to tilt off its radius.




The tube


219


on the vertical members


221


,


222


of the frame supports a stationary upstanding cam body


460


having a channel shaped cam


462


that passes around the centeraxis of the cam body. The cam


462


has a profile around the cam body


460


that corresponds in profile, shape and change in radius from the axis of the body to the path


435


in

FIG. 9

, along which the cans


16


are shifted radially inwardly until they rotate to the transfer


497


. The channel shaped cam


462


opens rearwardly of the body


460


. Affixed to the forward face of each radially movable can supporting panel


450


is a respective cam follower


464


which rides in the channel shaped cam


462


, and this guides the panels


450


radially inwardly and outwardly as the wheel rotates.




The various suction connections to retain a can to the first conveyor


427


are the same for the stationary can holding supports


444


and for the panels


450


. Flexible hose at all connections


211


,


213


absorbs the radial motion of the panels


450


.




As shown in

FIG. 12

, the foregoing cam guided, radially movable, can support arrangement of the first transfer conveyor


427


may lead into a second conveyor


470


that differs from the second conveyor


102


in

FIG. 9

, in that the conveyor


470


has respective shaped magnetic pathways


479


and


480


, which may be substituted for suction holding when steel or ferrous cans are to be held to the second conveyor. The magnetic pathways have the same extent along the can pathways as the air suction applied to the second conveyor, as shown for the second embodiment in

FIGS. 9-11

.




Correspondingly, the air suction supplied by the belt


103


in the embodiment of

FIGS. 9-11

may be replaced by respective magnetic pathways on the belt


483


.





FIG. 12

shows schematically an arrangement of magnetic material disposed on the second transfer conveyor


470


and the belt


483


which could substitute for the suction holding of ferrous cans. Magnetic material can be used on only one of the second conveyor


470


, and/or the belt


483


but need not be used on both of them and need not be used over the entirety of their conveyance paths. A substitute magnetic material arrangement for the embodiment shown in

FIG. 9

is illustrated in FIG.


12


. The magnetic material on both the second conveyor


470


and the belt


483


is in strips shaped to correspond to the suction pathways


151


and


152


and at belt


103


described above for FIG.


9


. The magnetic material remains stationary and is supported on the frame of the apparatus, near enough to the rotating conveyor wheel and/or belt and behind their can engaging surfaces as to draw cans against the wheels and the belt.




On the second transfer conveyor


470


, the respective magnet strips


479


and


480


for the outer track


151


and the inner track


152


, respectively, would start at or just before the transfer points,


497


at can position


436


and


498


at can position


416


, where the tangents of the paths of the cans on the first and second wheels overlap and would continue clockwise around the wheel


102


, to the transfer points


482


and


484


where the transfer to the belt


483


takes place. Similarly, the belt has magnetic elements


485


and


486


behind it to attract the cans, and those magnetic elements begin at or just before the transfer points at


482


,


484


and continue along the belt.




Although the present invention has been described in relation to particular embodiments thereof, many other variations and modifications and other uses will become apparent to those skilled in the art. It is preferred, therefore, that the present invention be limited not by the specific disclosure herein, but only by the appended claims.



Claims
  • 1. Apparatus for conveying containers comprising:first and second continuous motion transfer conveyors, said first and second conveyors being rotatable about respective generally parallel and laterally spaced first and second axes, said conveyors being so sized and their axes being so placed that radially outer portions of the first and second conveyors overlap in axially spaced relationship as said conveyors rotate past each other about their respective axes; the first and second conveyors having respective surfaces in opposed relationship to each other in the region where the first and second conveyors overlap; a continuous motion mandrel carrier rotatable about a third axis spaced from the first axis, the first and third axes being so positioned and the mandrel carrier and the first conveyor being of such shape and size and so placed that containers are transferred from the mandrel carrier onto a single circular path on the surface of the first conveyor; a first mechanism associated with said first conveyor that is operable to apply an attractive force to hold containers transferred from the mandrel carrier to the circular-path on the surface of the first conveyor; the surface of the second conveyor including concentric first and second tracks formed around the second axis; the circular path on the surface of the first conveyor, the first and second tracks on the second conveyor being so located that the circular path is tangent only to the first track on the second conveyor as the first and second conveyors rotate; a plurality of first container supports positioned to receive alternating ones of the containers transferred to the circular path on the first conveyor from the mandrel carrier, whereby the containers not received by the plurality of first container supports constitute a first plurality of containers transferred from the mandrel carrier, and the containers received by the plurality of first container supports constitute a second plurality of containers transferred from the mandrel carrier; each of said first container supports being operable to move the container supported thereby from the circular path along a second path on the surface of the first conveyor which becomes tangent to the second track on the surface of the second conveyor as the first and second conveyors rotate; the first conveyor being operative: to discontinue the attractive force applied by the first mechanism to each of said first plurality of containers at substantially the time they reach respective points of tangency with the first track on the second conveyor, thereby to release said first plurality of containers onto said first track; and to discontinue the attractive force applied by the first mechanism to each of said second plurality of containers at substantially the time they reach respective points of tangency with the second track on the second conveyor, thereby to release said second plurality of containers onto said second track; a second mechanism associated with said second conveyor that is operable to apply attractive forces to hold containers transferred onto the first and second tracks on the second conveyor from the first conveyor; and a continuous motion belt conveyor including a flight section movable to convey containers away from the second conveyor, the flight section being positioned to receive containers from the second conveyor at a location downstream in the rotation of the second conveyor from the region where the first and second conveyors overlap, and so positioned that the first and second plurality of containers are transferred onto the belt conveyor in two transversely spaced parallel lines.
  • 2. Apparatus for conveying containers as set forth in claim 1, wherein said belt conveyor also includes a second flight section that is downstream of said first flight section and moves forward away from said second transfer conveyor.
  • 3. Apparatus for conveying containers as set forth in claim 2 in which said first flight section is supported to move upward while receiving containers from said second conveyor.
  • 4. Apparatus for conveying containers as set forth in claim 1, wherein:said second mechanism includes a stationary low pressure manifold having an open side facing forward and a plate-like member defining said surface; said plate-like member is rotatable continuously about said second axis as a center and is operatively positioned in front of said member to cover said open side; and said plate-like member has a plurality of apertures extending therethrough and positioned to communicate with said manifold as said plate-like member rotates, whereby lowered pressure within said manifold generates said attracting force applied by said first mechanism.
  • 5. Apparatus for conveying containers as set forth in claim 4, whereinthe containers being conveyed are oriented such that the closed ends of the containers are forward of the open ends thereof while the containers are at first and second transfer zones respectively between said mandrel carrier and said first transfer conveyor, and between said first transfer conveyor and said transfer conveyor and at a loading zone between said second transfer conveyor and said belt conveyor; at said second transfer zone the open ends of the containers are in operative engagement with the surface of the second transfer conveyor; and at said first transfer zone said closed ends of the second plurality of containers are in operative engagement with said container supports, and at said loading zone said closed ends are in operative engagement with said flight section.
  • 6. Apparatus for conveying containers as set forth in claim 1, whereinthe containers being conveyed are oriented such that the closed ends of the containers are forward of the open ends thereof while the containers are at first and second transfer zones respectively between said mandrel carrier and said first transfer conveyor, and between said first transfer conveyor and said transfer conveyor and at a loading zone between said second transfer conveyor and said belt conveyor; at said second transfer zone the open ends of the containers are in operative engagement with the surface of the second transfer conveyor; and at said first transfer zone said closed ends of the second plurality of containers are in operative engagement with said container supports, and at said loading zone said closed ends are in operative engagement with said flight section.
  • 7. Apparatus for conveying containers as set forth in claim 1, wherein the surface of said second transfer conveyor is a generally planar surface.
  • 8. Apparatus for conveying containers as set forth in claim 1, wherein:the first and second tracks on the surface of said second transfer conveyor are comprised of grooves extending rearward into said surface and surrounding said second axis, said grooves being defined by spaced first and second side boundary walls and a rear boundary wall; each of said containers has a transverse cross-sectional dimension that is substantially greater than spacing between said side boundary walls; and said first and second transfer conveyors are operatively positioned so containers that are received by said second transfer conveyor extend across both of said side boundary walls.
  • 9. Apparatus for conveying containers as set forth in claim 8, wherein said second mechanism is comprised of:a plurality of spaced apertures disposed in the rear boundary walls of said grooves; and a source of suction operatively connected to said apertures.
  • 10. Apparatus for conveying containers as set forth in claim 9, wherein said transverse cross-sectional dimension is substantially greater than the spacing between adjacent apertures in each of said tracks.
  • 11. Apparatus for conveying containers as set forth in claim 10, in which said transverse cross-sectional dimension is at least equal to generally two times said spacing between adjacent apertures in each of said tracks.
  • 12. Apparatus for conveying containers as set forth in claim 1, further comprising magnetic material at the flight section of the belt conveyor to magnetically transfer containers to the belt conveyor from the second conveyor and to magnetically hold the containers to the belt conveyor.
  • 13. Apparatus for conveying containers as set forth in claim 1, wherein said first track on the surface of the second conveyor is located radially inwardly of said second track, and said first and second pluralities of containers are transferred respectively to said first and second tracks on the surface of the second conveyor.
  • 14. Apparatus for conveying containers as set forth in claim 1, wherein said second path on the surface of the said first conveyor begins at said circular path and ends at a position that is radially inward of said circular path, the second plurality of containers thereby being deposited on the radially outer of the concentric first and second tracks.
  • 15. Apparatus for conveying containers as set forth in claim 14, further comprising:a cam on the first transfer conveyor and having a path passing around the first axis; a respective cam follower on each of the supports for the second plurality of containers, each cam follower being in engagement with and following the cam on the first conveyor; the cam being shaped so that when the cam followers follow the cam path, the second plurality of containers follow the second path on the surface of the first transfer conveyor.
  • 16. Apparatus for conveying containers as set forth in claim 15, wherein the first and second tracks comprise respective grooves in the surface of the second transfer conveyor in which suction is applied by the second mechanisms so that the containers are transferred to the tracks of the second conveyor by and are held there by suction.
  • 17. Apparatus for conveying containers as set forth in claim 15, wherein:the first and second tracks of the second transfer conveyor comprise respective grooves in the surface thereof, and the second mechanism includes magnetic material located in the tracks to magnetically hold the containers to the second conveyor.
  • 18. Apparatus for conveying containers as set forth in claim 1, further comprising:a cam on the first transfer conveyor and having a path passing around the first axis; a respective cam follower on each of the supports for the second plurality of containers, each cam follower being in engagement with and following the cam on the first conveyor; the cam being shaped so that when the cam followers follow the cam path, the second plurality of containers follow the second path on the surface of the first transfer conveyor.
  • 19. Apparatus for conveying containers as set forth in claim 1, wherein the first and second tracks comprise respective grooves in the surface of the second transfer conveyor in which suction is applied by the second mechanisms so that the containers are transferred to the tracks of the second conveyor by and are held there by suction.
  • 20. Apparatus for conveying containers as set forth in claim 1, further including a plurality of container supports for said first plurality of containers; and wherein:all of said container supports are disposed in said circular path as they pass through a first transfer zone in which containers are transferred from said mandrels to said first transfer conveyor; the spacing between adjacent ones of said mandrels is substantially greater in said first transfer zone than the spacing between adjacent ones of said container supports; and the linear speed of said mandrels in said first transfer zone is substantially greater than the linear speed of said container supports.
  • 21. Apparatus for conveying containers as set forth in claim 1, wherein the attractive forces applied by the first and second mechanisms respectively to the surfaces of the first and second transfer conveyors are suction forces.
  • 22. Apparatus for conveying containers as set forth in claim 21, further comprising a third mechanism operative to apply suction to the flight section of the belt conveyor to hold containers thereon.
  • 23. Apparatus for conveying containers as set forth in claim 1, further comprising a third mechanism operative to apply an attractive force to the flight section of the belt conveyor to hold containers thereon.
  • 24. Apparatus for conveying containers as set forth in claim 1, further comprising a third mechanism operative to apply a suction force to the flight section of the belt conveyor to hold containers thereon.
  • 25. Apparatus for conveying containers as set forth in claim 1, further comprising a third mechanism operative to apply a magnetic force to the flight section of the belt conveyor to hold containers thereon.
  • 26. Apparatus for conveying containers comprising:first and second rotating disk conveyors disposed in partially overlapping relationship, the first and second disks having respective surfaces which are axially spaced and in opposed relationship in the region where the rotating disks overlap; a mandrel carrier that cooperates with the first conveyor to transfer containers from mandrels thereon to a single circular path on the surface of the first disk; the surface of the second disk including concentric firsthand second tracks formed thereon; the circular path and the first and second tracks being so located that the circular path is tangent only to the first track as the first and second disks rotate; a plurality of first container supports positioned to receive alternate containers transferred to the first disk from the mandrel carrier, a first mechanism that is operable to apply an attractive force to transfer containers from the mandrel carrier and to retain said transferred containers on said first disk; each of said first container supports being operable to move the container supported thereby from the circular path along a second path on the surface of the first disk which becomes substantially tangent to the second track as the first and second disks rotate; the first conveyor being operative: to release each of containers not being held by said plurality of first container supports at substantially the time they reach respective points of tangency with the first track on the second disk; and to release each of the containers being held by said plurality of first container supports at substantially the time they reach respective points of tangency with the second track on the second disk; a second mechanism that is operable to apply attractive forces to transfer containers released from the first disk and to retain said containers on the first and second tracks; and a continuous motion belt conveyor that cooperates with the second disk to transfer containers onto the belt conveyor in two transversely spaced parallel lines.
  • 27. Apparatus for conveying containers as set forth in claim 26, wherein said first track on the surface of the second conveyor is located radially inwardly of said second track, and said containers carried by said plurality of first container supports are transferred to said second track on the surface of the second conveyor.
  • 28. Apparatus for conveying containers as set forth in claim 26, wherein said second path on the surface of the said first conveyor begins at said circular path and ends at a position that is radially inward of said circular path, the containers carried by said plurality of first container supports thereby being deposited on the radially outer of the concentric first and second tracks.
  • 29. Apparatus for conveying containers as set forth in claim 28, further comprising:a cam on the first conveyor and having a path passing around the axis of rotation thereof; a respective cam follower on each of the first container supports, each cam follower being in engagement with and following the cam on the first conveyor; the cam being shaped so that when the cam followers follow the cam path, the containers supported by a plurality of first container supports follow the second path on the surface of the first transfer conveyor.
  • 30. Apparatus for conveying containers as set forth in claim 26, further comprising:a cam on the first conveyor and having a path passing around the first axis; a respective cam follower for each of the containers not being held by said first container supports, each cam follower being in engagement with and following the cam on the first conveyor; the cam being shaped so that when the cam followers follow the cam path, the second plurality of containers follow the second path on the surface of the first transfer conveyor.
  • 31. Apparatus for conveying containers as set forth in claim 26, further including a plurality of second container supports for supporting the containers transferred to said first disk which are not supported by the first container supports; and wherein:all of said container supports are disposed in said circular path as they pass through a first transfer zone in which containers are transferred from said mandrels to said first disk; the spacing between adjacent ones of said mandrels is substantially greater in said first transfer zone than the spacing between adjacent ones of said container supports; and the linear speed of said mandrels in said first transfer zone is substantially greater than the linear speed of said container supports.
  • 32. Apparatus for conveying containers as set forth in claim 26, further including a plurality of second container supports for supporting the containers transferred to said first disk which are not supported by the first container supports,said plurality of second container supports being operative to carry the containers supported thereby along said circular path to the point at which the paths of said containers are substantially tangent to said first track and thereupon, to release said containers.
CROSS REFERENCE TO RELATED APPLICATION

This is a continuation in part of application Ser. No. 09/306,942, filed May 7, 1999 now abandoned.

US Referenced Citations (6)
Number Name Date Kind
4391372 Calhoun Jul 1983 A
4445431 Stirbis May 1984 A
4771879 Shriver Sep 1988 A
5183145 Williams et al. Feb 1993 A
5231926 Williams et al. Aug 1993 A
5749631 Williams May 1998 A
Continuation in Parts (1)
Number Date Country
Parent 09/306942 May 1999 US
Child 09/564214 US