Canal hearing device with tubular insert

Information

  • Patent Grant
  • 6724902
  • Patent Number
    6,724,902
  • Date Filed
    Thursday, April 29, 1999
    25 years ago
  • Date Issued
    Tuesday, April 20, 2004
    20 years ago
Abstract
A canal hearing device with a dual acoustic seal system for preventing feedback while minimizing occlusion effects. The two-part device comprises a main module and an elongated tubular insert for conducting sound to the tympanic membrane and sealing within the bony region of the ear canal. The main module is positioned in the cartilaginous portion of the ear canal. The tubular insert comprises a sound conduction tube and a cylindrically hollow primary seal medially positioned in the bony region. The device also comprises a secondary seal laterally positioned in the cartilaginous region. The secondary seal, although providing additional acoustic sealing for the prevention of feedback, is sufficiently vented to provide a path of least acoustic resistance for occlusion sounds within the ear canal. In a preferred embodiment, the tubular insert comprises a coiled skeletal frame to provide high radial flexibility while maintaining sufficient axial rigidity for comfortable, kink-resistant, and consistent placement within the ear canal.
Description




BACKGROUND OF THE INVENTION




A. Technical Field




The present invention relates to hearing devices, and, more particularly, to miniature hearing devices that are deeply positioned in the ear canal for improved energy efficiency, sound fidelity, and inconspicuous wear.




B. Description of the Prior Art




Brief Description of Ear Canal Anatomy




The external acoustic meatus (ear canal) is generally narrow and tortuous as shown in the coronal view in FIG.


1


. The ear canal


10


is approximately 25 mm in length from the canal aperture


17


to the tympanic membrane


18


(eardrum). The lateral (away from the tympanic membrane) part, a cartilaginous region


11


, is relatively soft due to the underlying cartilaginous tissue. The cartilaginous region


11


of the ear canal


10


deforms and moves in response to the mandibular (jaw) motions, which occur during talking, yawning, eating, etc. The medial (towards the tympanic membrane) part, a bony region


13


proximal to the tympanic membrane, is rigid due to the underlying bony tissue. The skin


14


in the bony region


13


is thin (relative to the skin


16


in the cartilaginous region) and is more sensitive to touch or pressure. There is a characteristic bend


15


that roughly occurs at the bony-cartilaginous junction


19


, which separates the cartilaginous


11


and the bony


13


regions. The magnitude of this bend varies significantly among individuals. The internal volume of the ear canal between the aperture


17


and tympanic membrane is approximately 1 cubic centimeter (cc).




A cross-sectional view of the typical ear canal


10


(

FIG. 2

) reveals generally an oval shape and pointed inferiorly (lower side). The long diameter (D


L


) is along the vertical axis and the short diameter (D


S


) is along the horizontal axis. Canal dimensions vary significantly among individuals as shown below in the section titled Experiment A.




Physiological debris


4


in the ear canal is primarily produced in the cartilaginous region


11


, and includes cerumen (earwax), sweat, decayed hair, and oils produced by the various glands underneath the skin in the cartilaginous region. There is no cerumen production or hair in the bony part of the ear canal. The ear canal


10


terminates medially with the tympanic membrane


18


. Laterally and external to the ear canal is the concha cavity


2


and the auricle


3


, both also cartilaginous.




Several types of hearing losses affect millions of individuals. Hearing loss particularly occurs at higher frequencies (4000 Hz and above) and increasingly spreads to lower frequencies with age.




The Limitations of Conventional Canal Hearing Devices




Conventional hearing devices that fit in the ear of individuals generally fall into one of 4 categories as classified by the hearing aid industry: (1) Behind-The-Ear (BTE) type which is worn behind the ear and is attached to an ear mold which fits mostly in the concha; (2) In-The-Ear (ITE) type which fits largely in the auricle and concha cavity areas, extending minimally into the ear canal; (3) In-The-canal (ITC) type which fits largely in the concha cavity and extends into the ear canal (see Valente M.,


Strategies for Selecting and Verifying Hearing Aid Fittings


. Thieme Medical Publishing. pp. 255-256, 1994), and; (4) Completely-In-the-Canal (CIC) type which fits completely within the ear canal past the aperture (see Chasin, M.


CIC Handbook


, Singular Publishing (“Chasin”), p. 5, 1997).




The continuous trend for the miniaturization of hearing aids is fueled by the demand for invisible hearing products in order to alleviate the social stigma associating hearing loss with aging and disability. In addition to the cosmetic advantage of canal devices (ITC and CIC devices are collectively referred to herein as canal devices), there are actual acoustic benefits resulting from the deep placement of the device within the ear canal. These benefits include improved high frequency response, less distortion, reduction of feedback and improved telephone use (Chasin, pp. 10-11).




However, even with these significant advances leading to the advent of canal devices, there remains a number of fundamental limitations associated with the underlying design and configurations of conventional canal device technology. These problems include: (1) oscillatory (acoustic) feedback, (2) custom manufacturing and impression taking, (3) discomfort, (4) occlusion effect and, (5) earwax. These limitations are discussed in more detail below.




(1) Oscillatory feedback occurs when leakage (arrows


32


and


32


′ in

FIG. 3

) from sound output


30


, typically from a receiver


21


(speaker), occur via a leakage path or a vent


23


. The leakage (


32


′) reaches a microphone


22


of a canal hearing device


20


causing sustained oscillation. This oscillatory feedback is manifested by “whistling” or “squealing” and is not only annoying to hearing aid users but also interferes with their communication. Oscillatory feedback is typically alleviated by tightly occluding (sealing) the ear canal. However, due to imperfections in the custom manufacturing process (discussed below) or to the intentional venting incorporated within the hearing device (also discussed below) it is often difficult if not impossible to achieve the desired sealing effect, particularly for the severely impaired who require high levels of amplification. Oscillatory feedback primarily typically occurs at high frequencies due to the presence of increased gain at these frequencies.




(2) Custom manufacturing and impression taking: Conventional canal devices are custom made according to an impression taken from the ear of the individual. The device housing


25


(FIG.


3


), known as shell, is custom fabricated according to the impression to accurately assume the shape of the individual ear canal. Customizing a conventional canal device is required in order to minimize leakage gaps, which cause feedback, and also to improve the comfort of wear. Custom manufacturing is an imperfect process, time consuming and results in considerable cost overheads for the manufacturer and ultimately the hearing aid consumer (user). Furthermore, the impression taking process itself is often uncomfortable for the user.




(3) Discomfort, irritation and even pain frequently occur due to canal abrasion caused by the rigid plastic housing


25


of conventional canal devices


20


. This is particularly common for canal devices that make contact with the bony region of the ear canal. Due to the resultant discomfort and abrasion, hearing devices are frequently returned to the manufacture in order to improve the custom fit and comfort (Chasin, p. 44). “The long term effects of the hearing aid are generally known, and consist of atrophy of the skin and a gradual remodeling of the bony canal. Chronic pressure on the skin lining the ear canal causes a thinning of this layer, possibly with some loss of skin appendages” (Chasin, p. 58).




(4) The occlusion effect is a common acoustic problem caused by the occluding hearing device. It is manifested by the perception of a person's “self-sounds” (talking, chewing, yawning, clothes rustling, etc) being loud and unnatural compared to the same sounds with the open (unoccluded) ear canal. The occlusion effect is primarily due to the low frequency components of self-sounds and may be experienced by plugging the ears with fingers while talking for example. The occlusion effect is generally related to sounds resonating within the ear canal when occluded by the hearing device. The occlusion effect is demonstrated in

FIG. 3

when “self-sounds”


35


, emanating from various anatomical structures around the ear (not shown), reach the ear canal


10


. When the ear canal is occluded, a large portion of self-sounds


35


are directed towards the tympanic membrane


18


as shown by arrow


34


. The magnitude of “occlusion sounds”


34


can be reduced by incorporating an “occlusion-relief vent”


23


across the canal device


30


. The occlusion-relief vent


23


allows a portion of the “occlusion sounds”


35


to leak outside the ear canal as shown by arrow


35


′. The occlusion effect is inversely proportional to the residual volume of air between the occluding hearing device and the tympanic membrane. Therefore, the occlusion effect is considerably alleviated by deeper placement of the device in the ear canal. However, deeper placement of conventional devices with rigid enclosures is often not possible for reasons including discomfort as described above. For many hearing aid users, the occlusion effect is not only annoying, but is often intolerable leading to discontinued use of the canal device.




(5) Earwax build up on the receiver of the hearing device causing malfunction is well known and is probably the most common factor leading to hearing aid damage and repair (Oliveira, et al,


The Wax Problem: Two New Approaches


, The Hearing journal, Vol. 46, No. 8).




The above limitations in conventional canal devices are highly interrelated. For example, when a canal device is worn in the ear canal, movements in the cartilaginous region “can lead to slit leaks that lead to feedback, discomfort, the occlusion effect, and ‘pushing’ of the aid from the ear” (Chasin, pp. 12-14). The relationship between these limitations is often adverse. For example, occluding the ear canal tightly is desired on one hand to prevent feedback. However, tight occlusion leads to the occlusion effect described above. Attempting to alleviate the occlusion effect by a vent


23


provides an opportunistic pathway for output sound


30


(

FIG. 3

) to leak back (arrows


32


and


32


′) and cause feedback. For this reason alone, the vent


23


diameter is typically limited in CIC devices to 0.6-0.8 mm (Chasin, pp. 27-28).




Review of State-of the-art in Related Hearing Device Technology




Ahlberg, et al and Oliviera, et al in U.S. Pat. Nos. 4,880,076 and 5,002,151 respectively, disclose an earpiece with sound conduction tube having a solid compressible polymeric foam assembly. The retarded recovery foam must first be compressed prior to its insertion into the ear canal to recover and seal within. However, a compressible polymeric foam can be uncomfortable and irritating to the ear canal after recovering (i.e., being decompressed). Furthermore, many impaired individuals do not possess the required manual dexterity to properly compress the foam prior to insertion in the ear canal.




Sauer et al., in U.S. Pat. No. 5,654,530, disclose an insert associated with an ITE device (

FIG. 1

in Sauer) or a BTE device (

FIG. 2

in Sauer). The insert is a “sealing and mounting element” for a hearing device positioned concentrically within the insert. Sauer's disclosure teaches an insert for ITEs and BTEs; it does not appear to be concerned with inconspicuous hearing devices that are deeply or completely inserted in the ear canal, or with delivering sound and sealing in the bony region of the canal.




Garcia et al., in U.S. Pat. No. 5,742,692 disclose a hearing device (


10


in

FIG. 1

of Garcia) attached to a flexible seal (collar


30


) which is fitted in the bony region of the ear canal. The device


10


is substantially positioned in the cartilaginous region along with the collar


30


, which is partially positioned over the housing. It is not clear how the disclosed device with its contiguous housings and seal configuration can fit comfortably and deeply in many small and contoured canals.




Voroba et al in U.S. Pat. No. 4,870,688 discloses a mass-producible hearing aid comprising a solid shell core (


20


in

FIGS. 1 and 2

of Veroba) which has a flexible covering


30


affixed to the exterior of the rigid core


20


. The disclosed device further incorporates a soft resilient bulbous tubular segment


38


for delivering sound closer to the tympanic membrane and sealing within. Similarly, it is unlikely for this contiguous device/tubular segment to fit comfortably and deeply in many small and contoured canals.




None of above inventions addresses the occlusion effect other than by the conventional vent means, which are known to adversely cause oscillatory feedback.




McCarrell, et al, Martin, R., Geib, et al., Adelman R., and Shennib, et al., in U.S. Pat. No. 3,061,689, U.S. Pat. Nos. 26,258, 3,414,685, 5,390,254, and 5,701,348, respectively, disclose miniature hearing devices with a receiver portion flexibly connected to a main part. Along with various accessories including removable acoustic seals, these devices have the advantage of fitting a variety of ear canal sizes and shapes thus are mass-producible in principle. However, the flexible or articulated receiver portion in these devices requires flexible mechanical and electrical connections, which result in added cost and reduced reliability compared with conventional devices which comprise instead immobile receivers contained in a singular rigid housing. Furthermore, by incorporating a seal mechanism concentrically over a rigid receiver, or a rigid receiver section, the compressibility of the seal, regardless of its compliance, is severely limited by the rigid core section which has a substantial diameter compared with the ear canal.




Ward et al., in U.S. Pat. Nos. 5,031,219 and 5,201,007, disclose a sound conduction tube (


60


in Ward) for conveying amplified sound to the ear canal within the bony region in close proximity to the tympanic membrane (


30


). The invention also comprises a “flexible flanged tip” (


70


), essentially a seal, for acoustically sealing in the bony region. Ward et al. state two main objectives, viz.: “To assure proper operation of the present invention, the hearing aid should [1] neither prevent unamplified sound received at the ear from entering the ear canal, [2] nor should it contact a substantial portion of the skin lining the ear canal” (lines 32-36 col. 4 in the '219 patent and lines 37-41 col. 4 in the '007 patent). The present applicants have concluded that these limitations cause serious disadvantages for practical implementation in canal hearing devices. First, unamplified sound is allowed to freely enter the ear canal which also allows amplified sound in the bony region, which partially leaks into the cartilaginous region, to feed back to the microphone of the device and cause oscillatory feedback. This occurs because some level of leakage is always present through any acoustic barrier. Second, the contact area of the seal with the ear canal is minimized (see FIGS.


1


and


5


A-


5


F in '219 and '007, and the recital “it has been found that a suitable edge


72


thickness is approximately 0.05 to 2 millimeters.”), so that adequate sealing along this small contact area is not possible without exerting considerable pressure on the ear canal. This is particularly problematic for canal devices having a microphone relatively in close proximity to leakage in the open ear canal as suggested and shown in the figures.




Although Ward et al. briefly mention potential applications of their devices for canal devices (lines 22-26 col. 4 in '219 and lines 27-31 col.4 in '007), the practical application is limited to BTE hearing aids with microphones far and away external to the ear canal (


91


in FIG.


3


. in both the '219 and '007 patents).




It is a principal objective of the present invention to provide a highly inconspicuous hearing device.




A further objective is to provide a hearing device which comfortably delivers amplified sound in the bony region in close proximity to the tympanic membrane.




Another objective is to provide an acoustic system in which acoustic sealing is maximized for prevention of feedback while simultaneously minimizing occlusion effects.




Still another objective is to improve the frequency response of delivered sound, particularly at higher frequencies while reducing occlusion sounds particularly at lower frequencies.




Yet another objective is to provide a mass-producible hearing device design which does not require custom manufacturing or individual ear canal impression.




Unlike the prior art, the present invention is not concerned with allowing external unamplified sounds to enter the ear canal.




SUMMARY OF THE INVENTION




The invention provides a canal hearing device with a dual acoustic seal system for preventing oscillatory feedback while simultaneously channeling occlusion sounds away from the eardrum, thus minimizing occlusion effects. The two-part canal hearing device comprises a generic main module and an elongated tubular insert for conducting sound from the main module to the tympanic membrane and for sealing within the ear canal. The main module is positioned in the cartilaginous portion of the ear canal, either in the medial concha area or medially past the aperture of the ear canal. The replaceable tubular insert extends medially from the cartilaginous region into the bony portion of the ear canal. The tubular insert comprises a flexible sound conduction tube, a primary seal medially positioned in the bony region, and a secondary seal laterally positioned in the cartilaginous region. The sound conduction tube is radially flexible and has a diameter substantially smaller than that of the ear canal, for ease of insertion within. The primary and secondary seals are generally cylindrically hollow and are coaxially concentrically positioned over the sound conduction tube for making a substantial sealing contact with the walls of the ear canal thus distributing and minimizing contact pressure. The primary seal and the tympanic membrane form a first chamber of air-space therebetween. The primary and secondary seal also form a second chamber therebetween. The secondary seal, although providing additional acoustic sealing benefits for the prevention of feedback, also has a relatively large vent, compared to the pressure vent associated with the primary seal. This provides a path of least resistance towards outside the ear for occlusion sounds generated by the individual wearing the hearing device.




In a preferred embodiment of the invention, the tubular insert is disposable and comprises a coiled skeletal frame to provide high radial flexibility while maintaining sufficient axial rigidity for comfortable, kink-resistance, and consistent placement within the ear canal.




In another embodiment of the invention, the tubular insert comprises only a primary seal system positioned in the bony region while the secondary seal is provided within the main module fitted in the ear canal. Similarly, the main module is appropriately vented to provide a path of least resistance for occlusion sounds while providing additional sealing for the prevention of oscillatory feedback.











BRIEF DESCRIPTION OF THE DRAWINGS




The above and other objectives, features, aspects and attendant advantages of the invention will become further apparent from a consideration of the following detailed description of the presently contemplated best mode of practicing the invention, with reference to certain preferred embodiments and methods thereof, in conjunction with the accompanying drawings, in which:





FIG. 1

is a side view of the human ear canal, described above;





FIG. 2

is a cross sectional view of the typical ear canal;





FIG. 3

is a side view of the ear canal occluded with conventional canal device positioned therein, described above;





FIG. 4

is a side view of a hearing device according to a preferred embodiment of the invention comprising a main module and a tubular insert having a dual seal system, in which occlusion mitigation via occlusion-relief vent is shown;





FIG. 5

shows a tubular insert with flange-shaped primary and secondary seals and sound conduction tube connecting to a receiver sound port via a side-slide connection mechanism;





FIG. 6

shows a tubular insert with alternate configurations for primary seal, secondary seal, pressure vent, and occlusion relief vent;





FIG. 7

shows a tubular insert with alternate attachment concentrically positioned over the receiver section of the main module, and with a coiled skeletal frame within a sound conduction tube;





FIG. 8

shows circular and longitudinal support elements within the sound conduction tube of the tubular insert;





FIG. 9

shows helical support element within sound conduction tube of tubular insert;





FIG. 10

shows a multichannel tubing within sound conduction tube for separately conducting multiple channels of sounds to the tympanic membrane;





FIG. 11

shows a multichannel tubing for separately conducting sound medially to the tympanic membrane and occlusion sounds laterally away from the tympanic membrane;





FIGS. 12A-C

shows various cross-sectional shapes of seals: A. circular, B. elliptical, and C. oval and inferiorly pointed;





FIG. 13

shows an alternate configuration of the main module essentially suspended by the secondary seal with minimal or no contact with the walls of the ear canal;





FIG. 14

is an alternate embodiment of the invention with the body of the main module providing the secondary sealing and occlusion venting incorporated within;





FIG. 15

shows a detailed view of a mushroom shaped tubular insert having only a primary system, and illustrating a coiled skeletal frame inserted within the sound tube and a small pressure vent incorporated on sound conduction tube lateral to the primary seal;





FIG. 16

shows a detailed view of a tubular insert also having only a primary seal, in which the primary seal comprises a cluster of two flanges;





FIG. 17

shows a completely in the canal (CIC) configuration of the invention;





FIG. 18

shows an electrically programmable version of the hearing device of the invention, the device being electrically connected to an external programmer, and with latchable reed switch controlled by an external control magnet in proximity to the device;





FIG. 19

shows a hearing device of the invention used for audio listening applications, with a main module comprising a receiver electrically connected to an external audio device;





FIG. 20

shows a test setup for Experiment B to study the acoustic effects of the dual seal system in terms of acoustic sealing and occlusion relief;





FIG. 21

shows the electrical schematics of a hearing device prototype constructed according to the present invention for studies described in Experiment C; and





FIG. 22

shows the acoustic response curve of the hearing device with and without the tubular insert of the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS AND METHODS




The invention provides a canal hearing device with a dual acoustic seal system for preventing oscillatory feedback while simultaneously channeling occlusion sounds away from the tympanic membrane (eardrum), thus minimizing occlusion effects.




In the preferred embodiments shown in

FIGS. 4-5

, the canal hearing device


40


comprises a main module


50


and a tubular insert


70


. The main module


50


is positioned primarily in the cartilaginous region


11


of the ear. The tubular insert


70


comprises an elongated sound conduction tube


71


, a primary seal


80


medially positioned in the bony region


13


, and a secondary seal


90


laterally positioned in the cartilaginous region. The primary seal


80


and secondary seal


90


are hollow and generally cylindrical in shape. They are also soft and conforming for fitting comfortably and in a sealing manner within the ear canal


10


. The tubular insert


70


is removably attachable from the main module


50


. In the preferred embodiments of the invention, the tubular insert


70


is disposable.




The main module comprises a housing


59


containing typical hearing aid components including, but not limited to, microphone


51


, receiver


53


, receiver sound port


57


, battery


54


, signal amplifier


56


and device controls (e.g., volume trimmer, not shown) for controlling or adjusting functions of the hearing device. The sound conduction tube


71


conducts amplified sound from receiver sound port


57


to the tympanic membrane


18


.




The main module is positioned in the cartilaginous portion of the ear canal, either partially past the aperture of the ear canal (

FIG. 4

) or completely past the aperture medially (FIG.


17


). However, the receiver section


58


of main module


50


is positioned in the cartilaginous part of the ear canal past the aperture. The receiver section


58


has a diameter smaller than the ear canal


10


, thus making little or no contact at all with the wall of the ear canal.




The tubular insert


70


extends medially from the cartilaginous region


11


into the bony portion


13


of the ear canal. The sound conduction tube


71


has a diameter considerably smaller than that of the ear canal and is radially flexible for ease of insertion and for flexing during canal deformations associated with jaw movements. However, the sound conduction tube is axially sufficiently rigid to provide kink-resistance and torque ability for proper and consistent placement within the ear canal. In a preferred embodiment of the invention, the sound conduction tube


71


(

FIG. 5

) comprises a thin tubular sheath


73


and a skeletal frame


72


(e.g., coil) for achieving the desired radial and axial properties. Skeletal frame


72


is preferably composed of metal or metal alloy.




The primary seal


80


and secondary seal


90


are cylindrically hollow and coaxially concentrically positioned over the sound conduction tube


71


. The cross-sectional diameters of primary seal


80


and secondary seal


90


are substantially larger than the diameter of the sound conduction tube


71


, and the seals themselves are sufficiently spaced-apart, in order to provide a substantial range of conformability for improved comfort and acoustic sealing within the ear canal.




The primary seal


80


and the tympanic membrane


18


form a first chamber


85


(

FIG. 4

) of air-space therebetween. The primary seal


80


and secondary seal


90


form a second chamber


95


therebetween. The secondary seal


90


, although providing additional acoustic sealing function for the prevention of oscillatory feedback, also has a relatively large vent


91


, compared to pressure vent


81


(

FIGS. 4 and 5

) on the primary seal


80


. The large vent


91


, referred to herein as occlusion-relief vent, provides a path of least resistance for occlusion sounds


35


(

FIG. 4

) generated by the individual wearing the hearing device


40


.




The tubular insert


70


is removably connected to receiver section


58


and particularly receiver sound port


57


via an appropriate physical connection. In a preferred embodiment shown in

FIG. 5

, the tubular insert comprises a tube connector


74


, at the lateral end


78


of sound conduction tube


71


. The tube connector


74


slides sidewise into a receiver connector


42


in the direction shown by arrow


79


. The removal is similarly achieved by side-sliding the tubular insert in the opposite direction. A side-slide connection mechanism is advantageous for providing a secure connection and preventing accidental disconnection of the tubular insert while the device is being removed from the ear canal


10


.




The contact of the seals, particularly the primary seal


80


along the walls of the ear canal in the bony region, should span a length (L in

FIG. 5

) of at least2 mm for an effective acoustic sealing within. This span is also necessary to distribute and minimize contact pressure for improved comfort. The seals should have rounded edges and smooth surfaces to provide a comfortable and effective acoustic sealing. For example, in

FIGS. 4 and 5

the seals are essentially flanged or mushroom shaped as shown. However, the shape or configuration may be different while achieving equal or even improved effectiveness. In

FIG. 6

for example, the primary seal


80


is shaped with a rounded leading edge


82


and a lagging flange


83


. This combination is suitable for providing insertion comfort and effective sealing. The secondary seal is shown alternatively with a pair of clustered flanged seals comprising a leading seal


92


and lagging seal


93


. The possibilities of seal designs and configurations are numerous, as will become obvious to those skilled in the art from the description herein.




The sound conduction tube


71


may be extended medially past the primary seal


80


as shown in FIG.


5


. Tube extension


76


allows tube sound opening


77


to be in closer proximity to the tympanic membrane


18


for a more effective, energy efficient, and faithful sound reproduction. The tube extension


76


may comprise a rounded tip


75


to minimize the possibility of canal abrasion during insertion of the tubular insert in the ear canal.




The sound conduction tube


71


of the tubular insert


70


must be sufficiently narrow in diameter and elongated to achieve comfortable deep insertion into the bony region


13


. Furthermore, by appropriately selecting the appropriate ratio of diameter and length of the sound conduction tube


71


, the characteristics of sound delivered


31


(FIG.


6


), particularly at high frequencies can be significantly improved. It has been determined by experiments (see, for example, Experiments B and C described below) that optimal performance of the tubular insert of the invention is achieved by sound conduction tube


71


having a length of at least 8 mm and a inside diameter (ID) range between 1 and 2 mm. The outside diameter (OD) is preferably less than 2.5 mm. The wall thickness of the sound conduction tube


71


is preferably less than 0.4 mm in order to ensure proper flexibility of the sound conduction tube.




The elongated tubular insert


70


, having a length of at least


8


mm, considerably reduces, if not completely eliminates, the problem of cerumen (earwax) build up on sound port


57


of the receiver. This is partially due to the length of the sound conduction tube


71


presenting a substantial separation between the tube sound opening


77


and receiver sound port


57


. In addition, any presence or accumulation of cerumen within the sound conduction tube


71


will be disposed of as the user periodically discards the disposable tubular insert.




The occlusion-relief vent


91


of the secondary seal


90


may be in the form of a hole as shown in

FIGS. 4 and 5

, or alternatively as a tube as shown in FIG.


6


. The occlusion-relief vent


91


may be essentially provided as any conductive acoustic pathway connecting, directly or indirectly, the second chamber


95


with the outside of the ear (FIG.


4


).




On the other hand, the pressure vent


81


associated with the primary seal, is provided primarily for air pressure equalization to prevent damage to the tympanic membrane. This equalization, shown by dual arrows


84


(FIG.


4


), is required during device insertion or removal, or for changes in atmospheric pressures experienced in an airplane for example. The diameter of the pressure vent


81


must be very small so as to provide substantial sealing within the bony region of the ear canal. Holes of diameter less than 0.5 mm are known to have minimal acoustic impact in terms of leakage or modification of the acoustic response near the tympanic membrane. The pressure vent hole


81


may be directly incorporated within the primary seal as shown in

FIGS. 4 and 5

. Alternatively, a miniature hole


81


(

FIG. 6

) along the tubing of the sound conductive tube


71


is equally effective as an indirect way to pressure vent the primary seal


80


. The pressure vent may also be in the form of a slit (


81


in FIG.


12


A), cavity (not shown) or a tube (not shown). An actual vent hole for pressure venting may not be required if minute leakage is present across the primary seal. It is well known in the field of acoustics that minute leakages generally do not effect the acoustic conduction nor adversely cause oscillatory feedback. For example, pressure vent leakage can be achieved by an air-permeable seal or by purposely designing an imperfect seal along the perimeter of the acoustic seal.




Regardless of the actual pressure venting employed, the occlusion-relief vent


91


must be substantially larger than pressure relief vent


81


. The occlusion-relief vent is preferably larger than 1 mm in diameter. The cross-sectional area of the occlusion-relief vent is preferably at least 3 times that of the pressure vent. This is necessary in order to provide a path of least resistance for occlusion sounds within the second chamber


95


. The substantial difference in acoustic impedance for the two venting systems may be achieved by other design means in addition to hole diameter. For example, by providing a plurality of smaller holes (not shown) or by adjusting the length of a vent tube (


91


in FIG.


6


). Regardless of the venting method used, the acoustic impedance of the pressure vent must be substantially larger than that of the occlusion-relief vent, preferably by at least 10 decibels at frequencies below 500 Hz, which are the primary frequencies causing occlusion effect.




The relative magnitude of venting by the dual seal system of the present invention is important for achieving the desired occlusion relief However, the accumulative sealing effect of the two seals, on the other hand, is also important for increasing the maximum gain or amplification of the hearing device


40


prior to reaching oscillatory feedback. This is also known as gain before feedback.




The main module must also-provide means for ensuring proper occlusion relief venting as shown by arrows


35


and


35


′ in

FIGS. 4 and 6

. This venting may be accomplished by an actual device vent


23


(

FIGS. 4 and 6

) or by an imperfect fit of the main module within the ear.




The connection mechanism between the tubular insert


70


and the receiver section


58


may be of any suitable configuration for providing a secure and effective connection. For example,

FIG. 6

shows an alternative connection with a nozzle as a receiver connector


42


, which is fitted directly within the lateral end


78


of the flexible sound conductive tube


71


. In yet another mating configuration, the tube connector


74


(

FIG. 7

) is fitted concentrically coaxially over the receiver section


58


. Other mating mechanisms (not shown) include threaded, snap-on and pressure-fit designs, or any combination of the above, as known by those skilled in the art of miniature mechanics.




In the embodiments shown in

FIGS. 5 and 7

, the sound conduction tube


71


comprises a coiled skeletal frame


72


, which is inserted within a protective thin tubular sheet


73


. The coil provides desirable mechanical properties, radial and axial, such as being non-collapsible and kink-resistant, in response to torque and other forces as the sound conduction tube


71


is being inserted in the ear canal. This is important in order to minimize adverse acoustic effects on output sound (


30


and


31


in

FIG. 6

) as it travels medially within the sound conduction tube towards the tympanic membrane


18


.




The desired mechanical properties of the sound conduction tube


71


may be alternatively achieved by incorporating circular support elements


87


and longitudinal support elements


88


as shown in FIG.


8


. These support elements may be molded of the same material used in the fabrication of the tubular sheath


73


or may be of different material molded within the tubular sheath


73


. The combination of these support elements can be numerous and includes helical support elements (


89


in FIG.


9


), braided element (not shown) and other configurations known by those skilled in the art of tube and catheter designs.




The sound conduction tube


71


may comprise more than one tube, i.e. multilumen, for conducting multiple sound channels for separately conducting occlusion sounds


35


. For example,

FIG. 10

shows a sound conduction tube


71


having three channel paths (


37


,


38


and


39


). Each channel may be optimized to achieve a desired acoustic effect such as filtering or high frequency boosting as commonly known in the field of hearing aid acoustics design.

FIG. 11

shows sound conduction tube


71


with two channels


45


and


46


. The first channel


45


conducts output sounds


30


,


31


, medially toward the tympanic membrane. The second channel


46


is blocked by a medial wall


86


on its medial end. However, second channel


46


incorporates an occlusion-relief vent


91


, which allows occlusion sounds to substantially leak out as shown by arrows


35


and


35


′.




The tubular insert


70


is preferably made, at least partially, of rubber or rubber-like material, such as silicone, in order to provide the desired mechanical and acoustic characteristics. These materials are generally durable, inexpensive and easy to manufacture. Other suitable material includes foam and other polymers, which can also be formed into tubular shapes (for the sound conduction tube) and cylindrically hollow shapes (for the seals).




The cross sectional perimeter shape of primary or secondary seal may be circular (FIG.


12


A), elliptical (

FIG. 12B

) or oval and inferiorly pointed (

FIG. 12C

) for matching the cross-sectional diameter of the typical ear canal. The seals must be flexible to comfortably conform to the shape of the ear canal while providing the necessary acoustic sealing.




The seals may incorporate a lubricant material (not shown), particularly along the contact surface, to further facilitate insertion and removal within the ear canal. The seals may also be treated with medication material to minimize possible contamination and infections within the ear canal. The medication may include anti-bacterial, anti-microbial and like agents, for example.




Due to variations in canal size and shape across individuals, the tubular insert


70


is preferably provided in assorted generic sizes in order to properly fit the vast majority of individuals without resorting to any custom fabrication. An experiment to study the range of canal sizes, particularly the diameters was conducted as explained below in the section titled Experiment A.




The main module


50


of the preferred embodiment is fitted inconspicuously in medial end of the concha cavity


2


, which is behind the tragus notch (not shown). Concha cavity placement (see

FIGS. 4 and 13

) is also especially desirable for persons of limited manual dexterity because it is relatively accessible for insertion and removal. The receiver section


58


extends medially into the ear canal past the aperture


17


. A handle


41


may be used to further facilitate insertion and removal. The housing


59


of the main module


50


must be rigid for durable protecting of the enclosed components.




The main module is preferably universal in shape (generic) to fit the vast majority of ears in the concha cavity


2


. This is possible for at least three reasons. First, the exact fit of the main module in the ear is not critical since sealing is primarily achieved by the primary seal


80


, and to a lesser extent by the secondary seal


90


. Second, the concha cavity, at its medial end, generally has a generic funnel-like shape. Third, the ear at the concha cavity area is relatively flexible thus somewhat conforms to the rigid housing


59


of the main module


50


when inserted within.




In the embodiment of

FIG. 13

, the main module


50


makes no contact at all with the walls of the ear. The main module


50


is essentially suspended by the secondary seal


90


, which provides physical support for the main module as well as the sound conduction tube as shown in FIG.


13


. The substantial clearance between the housing


59


of the main module


50


and the walls of the ear allow occlusion sounds


35


from the occlusion relief vent


91


to freely exit as shown. This eliminates the need for a separate vent within main module


50


as is the case in the above embodiments shown in

FIGS. 4

,


6


and


7


. A pressure vent


81


, associated with venting the primary seal


80


, is alternatively positioned within receiver connection


42


(FIG.


13


).




In yet another alternate embodiment of the invention the dual seal system is distributed between a primary seal within a tubular inset and a secondary seal within the main housing as shown in

FIGS. 14-17

. In these embodiments, the tubular insert


70


comprises only a primary seal


80


for positioning in the bony region


13


. The secondary seal is provided by housing of the main module, which is fitted in a sealing manner within the ear. This is possible because the medial concha area has a generic shape as mentioned above. The secondary seal of the main module provides the additional required sealing for the prevention of oscillatory feedback. Similarly, the primary seal


80


and the tympanic membrane


18


form a first chamber therebetween. The second chamber


95


is formed between the main module


50


and the primary seal


80


. An occlusion-relief vent


23


within main module


50


provides a path of least resistance for occlusion sounds


35


.





FIG. 15

shows a mushroom shaped primary seal


80


with pressure vent


81


, tube connector


74


, tubular sheath


73


, and coil


72


.





FIG. 16

shows a primary seal


80


in clustered dual flange configuration with a medial flange


47


and a lateral flange


48


.




The main module may be fitted completely in the ear canal medially past the aperture


17


as shown in FIG.


17


. This embodiment, representing a CIC hearing configuration, comprises a tubular insert


70


with a primary seal


80


well into the bony region


13


. The tubular insert


70


is connected to main module


50


via receiver connector


42


. A relatively long handle


41


is provided to facilitate insertion and removal of the CIC hearing device


40


. An occlusion-relief vent


23


is incorporated within main housing


50


for providing a path of least resistance compared with the pressure vent


81


on the sound conduction tube


71


for pressure venting of the primary seal


80


.




The secondary seal, whether part of a tubular insert


70


(FIGS.


4


-


7


), or part of main module


50


(FIGS.


14


-


17


), presents a barrier for external unamplified sounds thus attenuating and interfering with unamplified sounds when entering the ear canal. However, this invention is not concerned with allowing unamplified sounds to enter the ear canal; instead, the concern here is to seal amplified sounds delivered near the tympanic membrane while providing significant occlusion relief




The hearing device


40


of the present invention may be manually adjusted with manual controls (not shown) as well known in the field of hearing aid design. The hearing device


40


may also be electrically programmable also well known as shown in

FIG. 18. A

programmable hearing device typically comprises a programmable connector


43


for receiving electrical signals from a programming plug


91


connected via a cable


92


to a programming device


90


. The programming device


90


is typically incorporated within a computer system (not shown). The main housing


50


comprises a battery door


55


and occlusion relief vent


23


. The programming and control of hearing devices may be wireless (not shown) via radio frequency (RF), ultrasound, infrared (IR), electromagnetic (EM) or other methods as widely known in the field of wireless hearing aid programming.




The main module may comprise a reed-switch


95


(

FIG. 18

) with a latching magnet


96


for remote control by a control magnet


97


. The reed-switch


95


can be used to turn on/off the hearing device or to adjust one or more parameters of the hearing device. The control magnet


97


is shown in the shape of a bar with south


99


(S) and north


98


(N) magnetic polarities across its length. The user selects one side or the other for switching the device ON or OFF as desired.




The hearing devices of the above embodiments are suitable for use by hearing impaired individuals. However, the unique characteristics of the dual seal system may be equally applicable for audio and other communication applications. For example,

FIG. 19

shows a hearing device


100


for audio applications comprising a main module


110


and a replaceable tubular insert


70


. The tubular insert comprises a primary seal


80


and a sound conduction tube


71


with skeletal frame


72


within. The primary seal


80


ensures energy efficient reproduction of sound, particularly at high frequencies, near the tympanic membrane. The main housing


110


comprises an occlusion-relief vent


23


for leaking out occlusion sounds


35


to the outside of the ear (arrow


35


′). In this application, the main module


110


essentially contains a receiver


52


, which is connected via electrical wires


111


within electrical cable


112


to an audio device


115


external to the ear. Similarly, the hearing device for audio applications may be wirelessly connected to an external audio device via the appropriate wireless communication method (not shown).




Experiment A




In a study performed by the applicants herein, the cross-sectional dimensions of ear canals were measured from


10


canal impressions obtained from adult cadaver ears. The long (vertical) and short (horizontal) diameters, D


L


and D


S


respectively, of cross sections at the center of the cartilaginous region


11


and bony region


13


were measured and shown in Table 1 below. The diameters where measured across the widest points of each cadaver impression at each of the two regions. All measurements were taken by a digital caliper (model CD-6″CS manufactured by Mitutoyo). The impression material used was low viscosity Hydrophilic Vinyl Polysiloxane (manufactured by Densply/Caulk) using a dispensing system (model Quixx manufactured by Caulk).

















TABLE 1














Cartilaginous Region




Bony Region Diameters








Sample




Diameters in mm




in mm


















#




Short (D


S


)




Long (D


L


)




Short (D


S


)




Long (D


L


)





















1-R




7.8




10.3




8.0




10.5







1-L




7.8




11.9




8.1




11.2







2-R




3.8




8.9




4.2




8.9







2-L




5.3




8.1




4.3




8.6







3-R




5.5




6.3




5.0




7.7







3-L




4.9




6.5




4.9




7.3







4-R




6.9




9.2




6.7




10.4







5-R




6.9




9.2




7.5




9.5







5-L




6.8




8.2




7.5




8.7







7-L




6.3




7.0




4.9




6.7







Average




6.2




8.6




6.1




9.0















Results and Conclusion




The diameter dimensions of the ear canal vary significantly among adult individuals. In general, variations occur more so across the short diameters (D


S


). Although not apparent from the above measurements, the cartilaginous region is fleshy and thus somewhat expandable across the short diameter D


S


. Based on the above measurements, a diameter of 2.5 mm (OD) or less for the sound conduction tube


71


was determined to be optimal for comfort of insertion. The cross sectional diameter of an assorted set of generic conforming primary seals, oval in design as shown in

FIG. 12C

, were selected according to above measurements as shown in Table 2 below.
















TABLE 2












Short Diameter (D


S


)




Long Diameter (D


L


)







Primary Seal Size




in mm




in mm




























Small




4.8




7.9







Medium




6.0




9.9







Large




8.2




13.6















Experiment B




The dual seal concept in relation to acoustic sealing (attenuation) and occlusion effects was simulated in a setup shown in

FIG. 20. A

test cavity


120


, simulating an ear canal and a concha cavity, was produced from a cut section of a syringe. The test cavity


120


had a volume of 1.5 cubic centimeters (cc) with markings indicating the gradual volume within. The test cavity


120


had a lateral opening


121


and a medial opening


123


terminated by a thin diaphragm


123


simulating an eardrum. The test cavity had an ID of approximately 8.5 mm and length of about 27 mm.




The setup comprised a first receiver R


1


(a speaker-model EH-7159 manufactured by Knowles Electronics of Itasca, Ill.) for producing acoustic sounds simulating a receiver


53


(

FIGS. 4 and 6

) of a hearing aid, and a second receiver R


2


(also model EH-7195) for producing sounds simulating occlusion sounds


35


(FIGS.


4


and


6


). The receivers R


1


and R


2


were connected to a signal generator (SG) incorporated within a spectrum analyzer (SA), model SRS-780 manufactured by Stanford Research Systems.




A primary seal


124


and secondary seal


125


were fabricated of rubber having a sealing contact along the inside wall of the test cavity


120


spanning a length of approximately 3.4 mm. The primary seal


124


and diaphragm


123


formed a first chamber or space S


1


. The primary seal


124


and secondary seal


125


formed a second chamber or space S


2


. Medial to the secondary seal


125


, a third open space S


3


is formed simulating the concha cavity


2


of an ear. The primary seal


124


was inserted medially past the 0.5 cc marking in order to simulate a deep positioning within the bony region of an ear canal. The secondary seal


125


was inserted medially past the 1.0 cc marking which roughly simulates the aperture of an ear canal.




A sound conduction tube T


2


, of approximately 13 mm in length and 1.5 mm ID, connected R


1


receiver to the first space S


1


as shown. An occlusion relief vent in the form of a tube T


3


, connected the second space S


2


to third space S


3


. T


3


had an ID of approximately 1.5 mm and length of 5 mm. A pressure vent T


1


, also in the form of a tube, measured 0.5 mm in ID and 3.5 mm in length. Based on the above dimensions, the cross sectional area of the occlusion relief vent T


3


was approximately 9 times that of pressure vent T


1


.




The sound pressure level, or response, produced by either receiver (R


1


or R


2


) was measured at S


1


, S


2


and S


3


spaces by probe tubes PT


1


, PT


2


and PT


3


, respectively. The thin probe tubes were inserted in holes drilled in the syringe as shown in FIG.


20


. Depending on the measurement, each probe tube was connected to probe tube measuring system


130


(model ER-7C, manufactured by Etymotic Research) consisting of probe microphone


131


and amplifier


132


. Probe microphone


131


is shown connected to probe tube PT


2


. The probe tube measuring system


130


was also connected to the spectrum analyzer SA with results shown on its display D.




A thin plastic sheet of approximately 0.08 mm thickness was used for the construction of test diaphragm


123


. The test diaphragm


123


was placed in a sealing manner over the medial opening


122


via a holding ring


127


as shown.




A chirp signal comprising equal amplitude of sinusoidal components between 125 to 4,000 Hz was used to measure response data in the range of standard audiometric frequencies.




It is important to note here that the test cavity


120


and diaphragm


123


represent only a crude model of the ear canal


10


and tympanic membrane


18


. The experiment was merely designed to demonstrate the general effect of the dual seal concept as relating to sealing and occlusion. Actual results perceived by humans are likely to be different and varying according to the unique anatomy and physiology of each individual.




Referring to Table 3 below, the difference in the acoustic response of R


1


measured by PT


1


and PT


2


represents the acoustic attenuation provided by the primary seal alone. The difference in the response between PT


1


and PT


3


represents the total acoustic attenuation. This includes not only the accumulative attenuation of the two seals, but also the effect of sound dispersion in the open cavity of S


3


. This simulated the leakage with respect to a microphone of the hearing device, which also resides laterally towards the open space of a concha cavity.



















TABLE 3









R1 Response




125




250




500




1000




2000




3000




4000






in dB SPL




Hz




Hz




Hz




Hz




Hz




Hz




Hz











@ PT1




56.4




66.6




71.8




70.0




68.3




70.9




74.7






@ PT2




34.0




47.8




56.0




58.7




60.0




58.7




58.1






@ PT3




22.7




26.3




30.3




34.0




40.3




43.6




47.0






Primary seal atten.




22.4




18.8




15.8




11.3




 8.3




12.2




16.6






(dB)






Total atten. (dB)




33.7




40.3




41.5




36.0




28.0




27.3




27.7














Referring to Table 4, below, the difference in acoustic responses of R


2


measured by PT


1


and PT


2


represents the occlusion sound attenuation provided by the primary system. The difference in the acoustic responses of R


2


measured by PT


1


and PT


3


is indicative of occlusion relief provided by the two seal system. For R


2


response measurement at PT


3


, the lateral cavity S


3


was closed in order to more accurately measure the magnitude of leaked occlusion sound (


35


′ in

FIG. 4

) prior its dispersion.



















TABLE 4









R2 Response




125




250




500




1000




2000




3000




4000






in dB SPL




Hz




Hz




Hz




Hz




Hz




Hz




Hz











@ PT1




23.1




31.7




46.5




48.9




45.2




43.7




42.6






@ PT2




30.5




42.2




52.7




60.4




71.1




76.9




70.7






@ PT3




47.6




52.4




54.7




61.4




67.4




69.7




58.2






Primary seal occlusion




 7.4




10.5




 6.2




11.5




25.9




33.2




28.1






block (dB)






Total occlusion relief




24.5




20.7




 8.2




12.5




22.2




26  




15.6






(dB)














Results and Conclusion




Referring to Table 3 above, the attenuation (sealing) of the dual seal system was significantly higher than that of the primary seal alone even with the presence of a large vent associated with the secondary seal. The attenuation improvement occurred at all frequencies including higher frequencies, which are the primary frequencies causing oscillatory feedback in hearing aid use.




Referring to the Table 4 above, the occlusion relief was also significantly improved by the dual seal system, particularly for frequencies below 500 Hz, which are the primary frequencies causing occlusion effect in hearing aid use.




Experiment C




The acoustic conduction advantage, particularly high frequency boosting, of the tubular insert was tested according to the following experiment.




A prototype of the canal hearing device according to the embodiment of

FIG. 4

was fabricated. The electroacoustic circuit of

FIG. 21

was implemented with a miniature microphone/amplifier M (model FI-3342 manufactured by Knowles Electronics of Itasca, Ill.), class-D receiver R (model FS3379 also manufactured by Knowles Electronics) and miniature 450K Ohm volume trimmer R


G


(model PJ-62 manufactured by Microtronics A/S of Denmark). Volume trimmer R


G


was connected across the output terminal and the Feedback terminal FB of microphone M. Miniature capacitors C


1


and C


2


with values of 0.01 uF and 2.2 uF, respectively were employed. A reed switch assembly (RS) employing a miniature reed-switch (model HSR-003DT, manufactured by Hermetic Switch, Inc. of Chickasha, Okla.) and a miniature Neudymium Iron Boron (NdFeB) magnet (


96


in

FIG. 18

) were used for providing a latchable switch. The switch was remotely activated (on/off) by a control magnet in the shape of a bar as described above.




The tubular insert used comprised a sound conduction tube made of a silicone tube 15.6 mm in length, 2.4 mm OD and 1.58 mm ID. A metal coil was inserted in the sound conduction tube. The coil was approximately 13 mm in length, 1.61 mm OD and 1.49 mm ID.




The acoustic response of the prototype device for 60 dB SPL (sound pressure level) sinusoidal sweep was measured by standard hearing aid analysis methods employing a standard CIC coupler (Manufactured by Frye Electronics) and hearing aid analyzer (model Fonix 5500-Z also manufactured by Frye Electronics). The response curve was plotted (

FIG. 22

) with and without tubular insert (dotted line labeled “With 15.6 mm tubular insert”, solid line labeled “Without tubular insert”).




Results and Conclusion




Referring to

FIG. 22

, the tubular insert provided a significant boost in the acoustic response for frequencies greater than 500 Hz. The increase was particularly significant in the frequency range between 4 khz and 6 khz, reaching as much as 8 decibels. Similar experiments conducted by the inventors showed an increase at certain frequencies reaching as much as 14 decibels.




Although presently contemplated best modes of practicing the invention have been described herein, it will be recognized by those skilled in the art to which the invention pertains from a consideration of the foregoing description of presently preferred and alternate embodiments and methods of fabrication thereof, that variations and modifications of these exemplary embodiments and methods may be made without departing from the true spirit and scope of the invention. Thus, the above-described embodiments of the invention should not be viewed as exhaustive or as limiting the invention to the precise configurations or techniques disclosed. Rather, it is intended that the invention shall be limited only by the appended claims and the rules and principles of applicable law.



Claims
  • 1. A canal hearing device comprising:a main module, and a tubular insert axially connected to said main module; said main module comprising a housing including a receiver for producing sound, said main module being constructed and adapted to be at least partially positioned in the cartilaginous part of an ear canal of a wearer of said device; said tubular insert comprising a sound conduction tube having a diameter substantially less than the diameter of said ear canal, said sound conduction tube being constructed and adapted to be positioned in said ear canal for delivering sound produced by said receiver toward and in proximity of the tympanic membrane of said wearer; a primary seal concentrically positioned over said sound conduction tube to seal said car canal in the bony part thereof and to form a first space between said primary seal and said tympanic membrane, and a secondary seal positioned laterally of said primary seal to provide scaling in the cartilaginous part of said ear canal and to form a second space between said secondary seal and said primary seal when said canal hearing device is worn in said ear canal; and a venting system including a relatively small pressure vent associated with said primary seal, and a relatively larger occlusion-relief vent associated with said secondary seal to acoustically connect said second space to space outside of said ear canal, said occlusion-relief vent constituting a path of least acoustic resistance for leaking occlusion sounds relative to said pressure vent; whereby, when said canal hearing device is worn in said ear canal, said venting system provides substantial acoustic sealing of sound delivered in said first space, while simultaneously attenuating said occlusion sounds by directing said occlusion sounds away from said tympanic membrane.
  • 2. The canal hearing device of claim 1, wherein:said tubular insert is constructed and adapted to be disposable for selective replacement thereof.
  • 3. The canal hearing device of claim 1, wherein:said tubular insert is radially flexible and axially sufficiently rigid for proper insertion of said device in said car canal.
  • 4. The canal hearing device of claim 1, wherein:said tubular insert possesses structural characteristics of being kink-resistant and non-collapsible when said device is inserted in said ear canal.
  • 5. The canal hearing device of claim 4, wherein:said sound conduction tube includes a skeletal frame incorporated therein to at least partially achieve said structural characteristics of said tubular insert.
  • 6. The canal hearing device of claim 4, wherein:said sound conduction tube includes circular, longitudinal, helical or braided elements therein to at least partially achieve said structural characteristics of said tubular insert.
  • 7. The canal hearing device of claim 1, wherein:said tubular insert has generic configurations and sizes, to accommodate any of a variety of ear canal sizes and shapes.
  • 8. The canal hearing device of claim 1, wherein:said tubular insert comprises multiple tubing for use either in multiple channel sound conduction or venting.
  • 9. The canal hearing device of claim 1, wherein:said sound conduction tube is at least 8 mm in length.
  • 10. The canal hearing device of claim 1, wherein:said sound conduction tube has an inside diameter not greater than 2 mm.
  • 11. The canal hearing device of claim 1, wherein:said sound conduction tube is constructed and adapted to provide a boost for conducted sounds at the high range of audiometric frequencies.
  • 12. The canal hearing device of claim 1, wherein:said pressure vent is in the form of a hole, cavity, slit, or tube having a diameter or width not greater than 0.5 mm.
  • 13. The canal hearing device of claim 1, wherein:said pressure vent is incorporated directly on said primary seal.
  • 14. The canal hearing device of claim 1, wherein:said pressure vent is indirectly incorporated along said sound conduction lube or a connector associated with said sound conduction tube.
  • 15. The canal hearing device of claim 1, wherein:said sound conduction tube is constructed and adapted to extend medially past the primary seal toward said tympanic membrane, when said canal hearing device is worn in said ear canal.
  • 16. The canal hearing device of claim 1, wherein:at least one of said primary seal and said secondary seal is hollow and of generally cylindrical shape.
  • 17. The canal hearing device of claim 1, wherein:at least one of said primary seal and said secondary seal is flanged, mushroom shaped, or clustered.
  • 18. The canal hearing device of claim 1, wherein:the cross sectional perimeter of at least one of said primary seal and said secondary seal is either circular, elliptical, or oval and inferiorly pointed.
  • 19. The canal hearing device of claim 1, wherein:at least one of said primary seal and said secondary seal is constructed and adapted to contact the walls of said ear canal with a span of at least 2 mm longitudinally, when said canal hearing device is worn in said ear canal.
  • 20. The canal hearing device of claim 1, wherein:said main module has a generic shape.
  • 21. The canal hearing device of claim 1, wherein:said main module is substantially vented.
  • 22. The canal hearing device of claim 1, wherein:said main module further comprises a receiver section having a diameter substantially less than the diameter of said ear canal, to allow insertion of said main module into the cartilaginous part of said ear canal medially past the aperture thereof.
  • 23. The canal hearing device of claim 22, wherein:said receiver section comprises a medial connector for removably connecting to said tubular insert.
  • 24. The canal hearing device of claim 23, wherein:said medial connector comprises either a snap-on, threaded, spring-loaded, pressure-fit, or side-slide mating mechanism.
  • 25. The canal hearing device of claim 22, wherein:said tubular insert further includes a tube connector for concentric coaxial connection of said receiver section to said tubular insert.
  • 26. The canal hearing device of claim 1, wherein:said secondary seal provides physical support for either the main module or the tubular insert.
  • 27. The canal hearing device of claim 1, wherein:said occlusion-relief vent comprises a cross sectional area at least 3 times that of said pressure vent.
  • 28. The canal hearing device of claim 1, wherein:said occlusion-relief vent is configured to provide acoustic impedance at least 10 decibels less than the acoustic impedance of said pressure vent for frequencies below 500 hz.
  • 29. The canal hearing device of claim 1, further including:manual control means associated with said device for manually adjusting at least one parameter thereof.
  • 30. The canal hearing device of claim 1, further including:remote control means associated with said device for remotely controlling or adjusting at least one parameter thereof.
  • 31. The canal hearing device of claim 30, wherein:said remote control means comprises one or more latchable reed switches within said main module, and an external control magnet for operation of said one or more latchable reed switches to effect said control or adjustment.
  • 32. The canal hearing device of claim 1, further including:means associated with said device for programming thereof.
  • 33. The canal hearing device of claim 32, further including:an electrical connector associated with said device for programming thereof.
  • 34. The canal hearing device of claim 32, further including:wireless connection means associated with said device for programming thereof.
  • 35. The canal hearing device of claim 1, wherein:said device is adapted for hearing enhancement of a hearing impaired wearer.
  • 36. The canal hearing device of claim 1, wherein:said device is adapted for audio communications.
  • 37. The canal hearing device of claim 36, further including:electrical connector means associated with said device for connection to an external audio device.
  • 38. The canal hearing device or claim 1, further including:wireless interface means associated with said device for receiving wireless signals.
  • 39. A tubular insert adapted for axial connection to a hearing device, said tubular insert comprising:a sound conduction tube constructed and adapted to be positioned in an ear canal of a wearer of said device for delivering sound produced by said device toward and in proximity of the tympanic membrane of said wearer, a primary seal concentrically positioned over said sound conduction tube to seal said ear canal in the bony part thereof and to form a first space between said primary seal and said tympanic membrane, and a secondary seal concentrically positioned over said sound conduction tube laterally of said primary seal to provide sealing in the cartilaginous part of said ear canal and to form a second space between said secondary seal and said primary seal when said tubular insert is worn in said ear canal; and a venting system including a relatively small pressure vent associated with said primary seal, and a relatively larger occlusion-relief vent associated with said secondary seal to acoustically connect said second space to space outside of said ear canal, said occlusion-relief vent constituting a path of least acoustic resistance for leaking occlusion sounds relative to said pressure vent; whereby, when said tubular insert is worn in said ear canal, said venting system provides substantial acoustic sealing for sound delivered in said first space, while simultaneously attenuating occlusion sounds in said first space by directing said occlusion sounds away from said tympanic membrane.
  • 40. The tubular insert of claim 39, wherein:said tubular insert is constructed and adapted to be disposable for selective replacement thereof.
  • 41. The tubular insert of claim 39, wherein:said tubular insert is radially flexible and axially sufficiently rigid for proper insertion of said tubular insert in said ear canal.
  • 42. The tubular insert of claim 39, wherein:said tubular insert is constructed and adapted to possess structural characteristics of kink-resistance and non-collapse when inserted in said ear canal.
  • 43. The tubular insert of claim 42, wherein:said sound conduction tube includes a skeletal frame incorporated therein to at least partially produce said structural characteristics.
  • 44. The tubular insert of claim 42, wherein:said sound conduction tube includes circular, longitudinal, helical or braided elements therein to at least partially produce said structural characteristics.
  • 45. The tubular insert of claim 39, wherein:said tubular insert has generic configurations and sizes to accommodate any of a variety of ear canal sizes and shapes.
  • 46. The tubular insert of claim 39, including:multiple tubing for either multiple channel sound conduction or venting.
  • 47. The tubular insert of claim 39, wherein:said sound conduction tube is at least 8 mm in length.
  • 48. The tubular insert of claim 39, wherein:said sound conduction tube has an inside diameter not greater than 2 mm.
  • 49. The tubular insert of claim 39, wherein:said sound conduction tube is constructed and adapted to provide a boost for conducted sounds at the high range of audiometric frequencies.
  • 50. The tubular insert of claim 39, wherein:said pressure vent is in the form of a hole, cavity, slit, or tube having a diameter or width not greater than 0.5 mm.
  • 51. The tubular insert of claim 39, wherein:said pressure vent is incorporated directly on said primary seal.
  • 52. The tubular insert of claim 39, wherein:said pressure vent is indirectly incorporated along said sound conduction tube or a connector associated with said sound conduction tube.
  • 53. The tubular insert of claim 39, wherein:said sound conduction tube is constructed and adapted to extend medially past said primary seal toward said tympanic membrane, when said tubular insert is worn in said ear canal.
  • 54. The tubular insert of claim 39, wherein:at least one of said primary seal and said secondary seal is hollow and of generally cylindrical shape.
  • 55. The tubular insert of claim 39, wherein:at least one of said primary seal and said secondary seal is flanged, mushroom shaped, or clustered.
  • 56. The tubular insert of claim 39, wherein:the cross sectional perimeter of at least one of said primary seal and said secondary seal is either circular, elliptical, or oval and inferiorly pointed.
  • 57. The tubular insert of claim 39, wherein:at least one of said primary seal and said secondary seal is constructed and adapted to contact the walls of said ear canal with a span of at least 2 mm longitudinally, when said tubular insert is worn in said ear canal.
  • 58. The tubular insert of claim 39, wherein:at least one of said primary seal and said secondary seal further comprises medication material selected from a group including anti-bacterial and anti-microbial agents.
  • 59. The tubular insert of claim 39, wherein:at least one of said primary seal and said secondary seal further comprises lubricant to facilitate insertion and removal of said tubular insert into and from said ear canal.
  • 60. The tubular insert of claim 39, including:means for removably connecting said tubular insert to a receiver section within said hearing device.
  • 61. The tubular insert of claim 60, wherein:said connecting means comprises a snap-on, threaded, spring-loaded, pressure-fit, or side-slide mating mechanism.
  • 62. The tubular insert of claim 60, further including:a tube connector for concentric coaxial connection of said tubular insert over said receiver section.
  • 63. The tubular insert of claim 39, wherein:said occlusion-relief vent comprises a cross sectional area at least 3 times that of said pressure vent.
  • 64. The tubular insert of claim 39, wherein:said occlusion-relief vent is configured to provide acoustic impedance at least 10 decibels less than the acoustic impedance of said pressure vent for frequencies below 500 hz.
  • 65. The tubular insert of claim 39, including:means adapting said tubular insert for hearing enhancement of a hearing impaired wearer.
  • 66. The tubular insert of claim 39, including:means adapting said tubular insert for audio communications.
  • 67. A canal hearing device comprising:a main module, and a tubular insert axially connected to said main module; said main module comprising a housing including a receiver for producing sound, said main module being constructed and adapted to be at least partially positioned in the cartilaginous part of an ear canal of a wearer of said device; said tubular insert comprising a sound conduction tube having a diameter substantially less than the diameter of said ear canal, said sound conduction tube being constructed and adapted to be positioned in said ear canal for delivering sound produced by said receiver toward and in proximity of the tympanic membrane of said ear canal, and a primary seal concentrically positioned over said sound conduction tube to seal said ear canal and to form a first space between said primary seal and said tympanic membrane when said device is worn in said ear canal, said primary seal having an associated pressure vent for said first space; said main module further comprising a secondary seal to provide sealing in the cartilaginous part of said ear canal lateral to said primary seal and forming a second space between said primary and secondary seals when said main module and said tubular insert are connected and worn in said ear canal, and an occlusion-relief vent acoustically connecting said second space to space outside of said car canal, said occlusion-relief vent constituting a path of least acoustic resistance relative to said pressure vent; whereby, when said canal hearing device is worn in said ear canal, said primary and secondary seals and occlusion-relief vent, in combination, provide substantial acoustic sealing of sound delivered in said first space, while simultaneously attenuating occlusion sounds by directing said occlusion sounds away from said tympanic membrane.
  • 68. The canal hearing device of claim 67, wherein:said tubular insert is constructed and adapted to be disposable for selective replacement thereof.
  • 69. The canal hearing device of claim 67, wherein:said tubular insert is radially flexible and axially sufficiently rigid for proper insertion of said device in said ear canal.
  • 70. The canal hearing device of claim 67, wherein:said tubular insert has structural characteristics of being kink-resistant and non-collapsible when said device is inserted in said ear canal.
  • 71. The canal hearing device of claim 70, wherein:said sound conduction tube includes a skeletal frame incorporated therein to at least partially produce said structural characteristics of said tubular insert.
  • 72. The canal hearing device of claim 70, wherein:said sound conduction tube includes circular, longitudinal helical or braided elements therein to at least partially produce said structural characteristics of said tubular insert.
  • 73. The canal hearing device of claim 67, wherein:said tubular insert has generic configurations and sizes to accommodate any of a variety of ear canal sizes and shapes.
  • 74. The canal hearing device of claim 67, wherein:said tubular insert comprises multiple tubing for either conduction of multiple channel sound or venting.
  • 75. The canal hearing device of claim 67, wherein:said sound conduction tube is at least 8 mm in length.
  • 76. The canal hearing device of claim 67, wherein:said sound conduction tube has an inside diameter not greater than 2 mm.
  • 77. The canal hearing device of claim 67, wherein:said sound conduction tube is constructed and adapted to provide a boost for conducted sounds at the high range of audiometric frequencies.
  • 78. The canal hearing device of claim 67, wherein:said pressure vent is in the form of a hole, cavity, slit, or tube having a diameter or width not greater than 0.5 mm.
  • 79. The canal hearing device of claim 67, wherein:said pressure vent is incorporated directly on said primary seal.
  • 80. The canal hearing device of claim 67, wherein:said pressure vent is indirectly incorporated along said sound conduction tube or a connector associated with said sound conduction tube.
  • 81. The canal hearing device of claim 67, wherein:said sound conduction tube is constructed and adapted to extend medially past said primary seal toward said tympanic membrane, when said canal hearing device is worn in said ear canal.
  • 82. The canal hearing device of claim 67, wherein:said primary seal is hollow and of generally cylindrical shape.
  • 83. The canal hearing device of claim 67, wherein:said primary seal is flanged, mushroom shaped, or clustered.
  • 84. The canal hearing device of claim 67, wherein:the cross sectional perimeter of said primary seal is either circular, elliptical, or oval and inferiorly pointed.
  • 85. The canal hearing device of claim 67, wherein:said primary seal is constructed and adapted to contact the walls of said ear canal with a span of at least 2 mm longitudinally, when said canal hearing device is worn in said ear canal.
  • 86. The canal hearing device of claim 67, wherein:said main module has a generic shape.
  • 87. The canal hearing device of claim 67, wherein:said main module is substantially vented for occlusion relief.
  • 88. The canal hearing device of claim 67, wherein:said main module further comprises a receiver section having a diameter substantially less than the diameter of said ear canal, for insertion of said main module into the cartilaginous part of said ear canal medially past the aperture thereof.
  • 89. The canal hearing device of claim 88, wherein:said receiver section comprises a medial connector for removably connecting to said tubular insert.
  • 90. The canal hearing device of claim 89, wherein:said medial connector comprises either a snap-on, threaded, spring-loaded, pressure-fit, or side-slide mating mechanism.
  • 91. The canal hearing device of claim 88, wherein:said tubular insert further includes a tube connector for concentric coaxial connection of said receiver section to said tubular insert.
  • 92. The canal hearing device of claim 67, wherein:said occlusion-relief vent comprises a cross sectional area at least 3 times that of said pressure vent.
  • 93. The canal hearing device of claim 67, wherein:said occlusion-relief vent is configured to provide acoustic impedance at least 10 decibels less than the acoustic impedance of said pressure vent for frequencies below 500 hz.
  • 94. The canal hearing device of claim 67, further including:manual control means associated with said device for manually adjusting at least one parameter thereof.
  • 95. The canal hearing device of claim 67, further including:remote control means associated with said device for remotely controlling or adjusting at least one parameter thereof.
  • 96. The canal hearing device of claim 95, wherein:said remote control means comprises one or more latchable reed switches within said main module, and an external control magnet for operation of said one or more latchable reed switches to effect said control or adjustment.
  • 97. The canal hearing device of claim 67, further including:means associated with said device for programming thereof.
  • 98. The canal hearing device of claim 97, further including:an electrical connector associated with said device for programming thereof.
  • 99. The canal hearing device of claim 97, further including:wireless connection means associated with said device for programming thereof.
  • 100. The canal hearing device of claim 67, wherein:said device is adapted for hearing enhancement of a hearing impaired wearer.
  • 101. The canal hearing device of claim 67, wherein:said device is adapted for audio communications.
  • 102. The canal hearing device of claim 101, further including:electrical connector means associated with said device for connection to an external audio device.
  • 103. The canal hearing device of claim 67, further including:wireless interface means associated with said device for receiving wireless signals.
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Number Name Date Kind
1683316 Von Suchorzynski Sep 1928 A
4006796 Coehorst Feb 1977 A
4539440 Sciarra Sep 1985 A
5979589 Aceti Nov 1999 A
6275596 Fretz Aug 2001 B1
6359993 Brimhall Mar 2002 B2