Canister for a particulate-type product

Information

  • Patent Grant
  • 6484929
  • Patent Number
    6,484,929
  • Date Filed
    Friday, December 22, 2000
    23 years ago
  • Date Issued
    Tuesday, November 26, 2002
    22 years ago
Abstract
A canister for storing a particulate-type product. The canister includes a tubular body, a bottom panel, a top panel and a plurality of tabs. The tubular body defines an upper opening, a lower opening, and an internal storage region. The bottom panel is connected to the tubular body so as to encompass the lower opening. The top panel is similarly connected to the tubular body so as to encompass the upper opening and includes a lid. The lid is selectively secured to the tubular body at the upper opening such that the lid is moveable from an initial, closed state to an opened state, and from the opened state to a reclosed state. In the initial, closed state, the lid is secured to the tubular body. In the opened state, the lid is displaced from the tubular body to define a pour opening through which the internal storage region is accessible. In the reclosed state, the lid substantially encompasses the pour opening. Finally, the plurality of tabs are associated with the lid in at least the reclosed state. In one preferred embodiment, tab formation is completed as the lid is forced from the initial, closed state, and the tabs assist in frictionally securing the lid to the tubular body in the reclosed state.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a canister for containing a particulate-type product. More particularly, it relates to a paper and plastic based canister for storing a particulate-type product, such as a ready-to-eat cereal, configured to satisfy consumer preferences.




An extremely popular form of packaging for dry, particulate-type products sold to consumers is a paper carton. A wide variety of different products are packaged in this form, ranging from consumable items such as cereals and baking goods to non-consumable items such as laundry detergents and de-icing salt pellets. Paper cartons present a number of advantages for manufacturers, retailers and ultimate consumers. For example, paper cartons are relatively inexpensive to manufacture and provide a number of flat surfaces onto which product or promotional information can be displayed. Further, paper cartons normally assume a rectangular, parallel-piped shape and are therefore readily stackable. Thus, a retailer can maximize shelf space while fully displaying the product. Obviously, consumers likewise find the stackability characteristic desirable for home storage. Finally, paper cartons are typically sized in accordance with consumer preferences such that a desired amount or volume of product is provided with each individual carton.




Certain types of products are amenable to storage within a paper carton alone. Generally speaking, however, a paper carton cannot, in and of itself, adequately maintain product integrity. For example, a paper carton likely will not prevent aroma, moisture, contaminants, small insects, etc. from passing through to the contained product. Thus, packaging for virtually all particulate-type products requires an additional container or liner disposed within the paper carton. This is especially true for consumable/food products. A widely accepted technique for maintaining product integrity is to place the product into an inner container or bag, that in turn is stored in the carton (commonly referred to as a “bag in a box”). The bag is typically made of a plastic or glassine material and is sealed about the product. In this sealed form, the bag maintains product freshness and protection against insect infestation, whereas the outer paper carton provides packaging strength and display. Alternatively, a double packaging machine (DPM) technique may be employed to form a plastic or glassine liner within a paper carton. Regardless of the exact manufacturing process, the resulting packaging configuration includes a box with an inner liner that serves as a barrier material. One readily available example of this packaging approach is a ready-to-eat cereal, although it should be understood that a wide variety of other products are similarly packaged.




The box with an inner liner packaging approach is universally employed. In fact, from a manufacturer's standpoint, box with an inner liner packaging satisfies a number of important criteria including low cost, stackability, and large, flat surfaces for displaying product and promotional information. Unfortunately, however, consumers may encounter several potential drawbacks. These possible disadvantages are perhaps best illustrated by reference to a ready-to-eat cereal product.




Most ready-to-eat cereal products are sold to consumers with the box with an inner liner packaging format. Thus, to consume the cereal, the user must first open the paper carton. In this regard, a top portion of the carton typically forms at least two flaps folded on top of one another. The flaps are normally at least partially adhered to one another with an adhesive. By pulling or otherwise tearing one flap away from the other, a consumer can then access the inner bag. An all too common problem is that the selected adhesive creates too strong of a bond between the flaps, making flap separation exceedingly difficult. In fact, consumers may become frustrated with the separation process and resort to partially or completely tearing both flaps away from the carton. A related problem is found with a reclosure feature often times incorporated into the flaps. For example, one of the flaps may be provided with a tab, whereas the other flap includes a perforated slot positioned to receive the tab for reattachment of one flap to the other. Obviously, where the consumer has torn both flaps from the carton, the reclosure feature is unavailable. Additionally, the reclosure feature is sometimes difficult for a consumer to understand and properly use. For example, consumers often tear the flap in the region of the slot such that the slot can no longer maintain the tab.




Once the carton has been opened, the consumer must then open the inner bag. Once again, this may be a cumbersome procedure. More particularly, an elongated seal is typically formed and extends along a top portion of the bag. This seal is broken (or “opened”) by pulling apart opposite sides of the bag. In some instances, the so-formed seal is too rigid for simple opening. Even further, a person with reduced dexterity and strength, such as a child or elderly individual, may have difficulty in breaking an even relatively light seal. As a result, attempts at opening the inner bag or liner often result in an undesirable tear along a side of the bag, causing unacceptable product displacement from the bag, or an uneven opening. The person may resort to using a knife or scissors, possibly resulting in bodily harm to the user.




Once the carton and bag or liner have been opened, the consumer is then ready to pour the contents from the package. Due to the flexible nature of the inner bag, the actual opening through which the product flows is unpredictable. That is to say, the opening formed in the bag is not uniform or fixed. As a result, a larger than expected volume of product may unexpectedly pour from the container. Alternatively, where the inner bag has not been properly opened, product flow may be too slow. Further, although the flaps will have been folded upwardly to allow for product flow, an inherent bias or bend typically causes the flaps to extend upwardly relative to a top of the carton. Thus, the flaps will impede a user from visually confirming acceptable product volume and flow. As a result, the user may not be able to visually identify an unacceptable product flow rate until after an undesirably large volume of product has been distributed from the package. Additionally, the inner bag typically is not secured to the carton. During a subsequent pouring operation, then, the entire bag may undesirably be released from the carton. Finally, a potential concern arises relating to the ease with which a user can handle the carton during the pouring operation. To this end, the carton is typically configured to form an elongated rectangular cylinder having four rigid, ninety-degree corners. This rigid construction can render grasping of the package difficult, especially for a user with limited hand dexterity, such as a child or elderly individual.




A further consumer concern relating to box with an inner liner packaging stems from attempts to reclose the package for subsequent storage of remaining product. Again with reference to widely employed ready-to-eat cereal packaging, following dispensing of a portion of the cereal from the package, the user is then required to roll or fold the top portion of the bag or liner over onto itself so as to “close” the bag. It is not uncommon for a user to simply forget to perform this operation. Alternatively, even where an attempt is made, the bag cannot be resealed and thus remains at least partially open. Similarly, the bag may subsequently unroll. Individual cereal pieces may then undesirably be released from the bag and/or contaminants can enter into the bag. Regardless, the above-described reclosure feature associated with the carton normally does not provide an effective barrier to unexpected product displacement and/or contamination due to removal, poor design, misuse, lack of use, etc. These concerns are exacerbated when attempting to store a previously-opened package on its side or when the package is accidentally dropped. In either case, because neither the carton nor the bag provides a complete closure, unanticipated release of cereal from the container may occur.




Viewed as a whole, concerns relating to standard box with an inner liner packaging present numerous opportunities for consumer dissatisfaction. Essentially, consumer preferences for improvements to particulate-type product packaging can be separated into four categories. Consumers prefer that the package be easy to open, easily and satisfactorily reclosed, facilitate consistent and easy pouring and is acceptable for “clean” use by a child or others with limited dexterity. Obviously, consumers further prefer that product costs be as low as possible, and that certain other beneficial attributes associated with the existing box with inner liner packaging continue to be implemented. These existing properties include package strength, product damage protection, use of high volume commercially available materials, visual display of product and promotional material, recycleability, stackability, and moisture, aroma, contaminant and insect protection.




Certain packaging schemes are available that address, at least in part, several of the above-listed consumer preferences. Unfortunately, however, these packaging techniques entail other drawbacks, thereby limiting their usefulness. For example, rigid plastic containers having removable, sealable lids are available. The greatly increased costs associated with this packaging configuration prohibit its implementation on a mass production basis. Similarly, it may be possible to provide the inner bag with a “zip-lock” sealing feature. While this technique may alleviate several of the reclosure issues previously described, the zip-lock design is expensive and often times does not provide a complete seal.




Consumers continue to express a high demand for particulate-type products sold in a paper cartons. However, various problems associated with use of standard packaging, and in particular box with an inner liner packages, may diminish purchasing enthusiasm. In fact, any efforts to satisfy consumer preferences on a cost effective basis while maintaining the beneficial properties of current packaging, will likely result in heightened sales. Therefore, a need exists for a particulate-type product canister configured to address consumer use preferences.




SUMMARY OF THE INVENTION




One aspect of the present invention provides a canister for storing a particulate-type product. The canister includes a tubular body, a bottom panel, a top panel and a plurality of tabs. The tubular body defines an upper opening, a lower opening, and an internal storage region. The bottom panel is connected to the tubular body so as to encompass the lower opening. The top panel is similarly connected to the tubular body so as to encompass the upper opening and includes a lid. The lid is selectively secured to the tubular body at the upper opening such that the lid is moveable from an initial, closed state to an opened state, and from the opened state to a reclosed state. In the initial, closed state, the lid is secured to the tubular body. In the opened state, the lid is displaced from the tubular body to define a pour opening through which the internal storage region is accessible. In the reclosed state, the lid substantially encompasses the pour opening. Finally, the plurality of tabs are associated with the lid in at least the reclosed state.




During use, a user opens the canister by moving the lid from the initial, closed state to the opened state. The particulate-type product is distributed from the canister through the pour opening. Following distribution of a desired quantity of product, the lid is transitioned to the reclosed state, effectively resealing the canister. In a preferred embodiment, formation of the tabs is completed as the lid is forced from the initial closed state to the opened state, and the tabs assist in frictionally securing the lid to the tubular body in the reclosed state.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a canister in accordance with the present invention with a portion cut away;





FIG. 2

is a top view of the canister of

FIG. 1

;





FIG. 3A

is an enlarged, perspective view of a portion of the canister of

FIG. 1

in an initial, closed state, illustrating a plurality of tabs;





FIG. 3B

is a cross-sectional view of a portion of the canister of

FIG. 3A

, illustrating one of the tabs;





FIG. 3C

is a simplified, perspective view depicting fabrication of the canister of

FIG. 3A

;





FIG. 3D

is a simplified, perspective view depicting an alternative knife for fabricating the canister of

FIG. 3A

;





FIG. 4A

is an enlarged, perspective view of a portion of the canister of

FIG. 3A

in an opened state;





FIG. 4B

is an enlarged, cross-sectional view of a portion of the canister of

FIG. 4A

, illustrating one of the tabs;





FIGS. 5A and 5B

are enlarged, cross-sectional views of portions of the canister of

FIG. 3A

in a reclosed state;





FIG. 6A

is an enlarged, cross-sectional view of a portion of an alternative canister in accordance with the present invention in an initial, closed state;





FIG. 6B

is an enlarged, cross-sectional view of the canister of

FIG. 6A

an opened state;





FIG. 7A

is an enlarged, cross-sectional view of an alternative canister in an initial, closed state;





FIG. 7B

is an enlarged, perspective view of the canister of

FIG. 7A

in an opened state;





FIG. 7C

is an enlarged, cross-sectional view of the canister of

FIG. 7A

in a reclosed state;





FIG. 8

is a top view of the canister of

FIG. 1

with a lid portion removed;





FIG. 9

is a perspective view of a canister in accordance with the present invention illustrating a movable lid portion;





FIG. 10

is an exploded view of a canister in accordance with the present invention;





FIG. 11

is a top view of an alternative canister in accordance with the present invention with a portion removed; and





FIG. 12

illustrates a canister in accordance with the present invention in a pouring operation.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




One preferred embodiment of a canister


10


is shown in FIG.


1


. The canister


10


includes a tubular body


11


defining opposing face panels


12


(one of which is shown in

FIG. 1

) and opposing side panels


14


(one of which is shown in FIG.


1


), a bottom panel


16


(shown partially in

FIG. 1

) and a top panel


18


. As described in greater detail below, the tubular body


11


integrally forms the opposing face panels


12


and the opposing side panels


14


. The bottom panel


16


is connected to the tubular body


11


at a lower portion thereof. Similarly, the top panel


18


is connected to the tubular body


11


at an upper portion thereof. This configuration provides for an internal storage region


20


(shown partially in

FIG. 1

) within which a particulate-type product


22


is disposed. Notably, directional terminology such as “bottom,” “top,” “upper” and “lower” are used for purposes of illustration and with reference to a desired upright orientation of the canister


10


as shown in FIG.


1


. However, the canister


10


can be positioned at other orientations such that the directional terminology is in no way limiting.




The tubular body


11


, the bottom panel


16


, and the top panel


18


are each formed from a paper and plastic material. For example, in one preferred embodiment, a layer of plastic is adhered or laminated to an inner surface of a layer of paper or paperboard to form each of the tubular body


11


and the panels


16


,


18


. Multiple layers of plastic and/or paper can also be employed. Alternatively, a plastic material or resin can be intertwined with the fibers of a paperboard. Regardless of exact construction, the resulting canister


10


is preferably formed (i.e., having an outer, paper-based layer) to allow printing or similar displays on an outer surface


24


(shown generally in

FIG. 1

) thereof such that the canister


10


is highly similar in appearance to currently available box with an inner liner cartons. Further, the combination paper and plastic material is preferably recyclable and provides a functional barrier to at least one of flavor, aroma, moisture, oil, grease, other contaminants, insects, etc. The selected plastic must be suitable for contact with the particulate-type product


22


. For example, where the particulate-type product


22


is a food product, the selected plastic material must be approved for food contact, as is well known in the art. Thus, for example, the plastic material can be polyethylene (low density or high density), chlorinated plastic, ethylene vinyl acetate, polyester, nylon, polypropylene, etc. Even further, the plastic can be various co-polymers, blends or a combination of plastic materials.




By forming the tubular body


11


and the panels


16


,


18


from a combination of paper and plastic material, the resulting canister


10


is semi-rigid (due to the paper board material), and is able to serve as a functional barrier (via the plastic material) to aroma, moisture, oil, grease or other contaminants. Thus, the canister


10


can be used to maintain a wide variety of particulate-type products. For example, the particulate-type product


22


can be a food product, and in particular a dry food product. One specific category of available food products is cereal-based products (e.g., formed from wheat, oats, rice, etc). These include ready-to-eat cereals such as puffs, flakes, shreds, and combinations thereof. Further, the ready-to-eat cereal product can include other ingredients such as dried fruits, nuts, dried marshmallows, sugar coatings etc. Alternatively, other particulate-type dry food products can be maintained by the canister


10


such as, for example, popcorn (popped or unpopped), dried pasta (e.g., spaghetti noodles), rice, beans, pretzels, potato chips, sugar, dried milk, flour, etc. Even further, other consumable items such as birdseed can be used as the particulate-type product


22


. Yet even further, non-consumable particulate-type products can be stored including fertilizer pellets, dry laundry detergent, dry dishwashing detergent, plant or vegetable seeds, de-icing salt pellets, etc. Regardless of the exact product selected for the particulate-type product


22


, the combination paper and plastic material comprising the tubular body


11


and the panels


16


,


18


facilitates the canister


10


maintaining integrity of the product


22


independent of any additional liners or bags. That is to say, the tubular body


11


and the panels


16


,


18


provide a barrier to moisture and contaminants, thereby protecting the product


22


and maintaining freshness.




In the preferred embodiment, the opposing face panels


12


and the opposing side panels


14


are preferably integrally formed as the tubular body


11


. For example, an appropriately sized sheet of paper and plastic material can be wrapped about a mandrel to form the tubular body


11


that otherwise defines the opposing face and side panels


12


,


14


. Alternatively, the opposing face panels


12


and the opposing side panels


14


can be independently formed and subsequently secured to one another. Regardless, the opposing face panels


12


and the opposing side panels


14


are preferably sized to maintain a preferred volume of the particulate-type product


22


. To this end, a resulting shape of a combination of the opposing face panels


12


and the opposing side panels


14


preferably corresponds with a shape and size of “standard” packaging normally associated with the product


22


. Thus, where the product


22


is a ready-to-eat cereal, the shape and size of the opposing face panels


12


and the opposing side panels


14


is preferably highly similar to the size and shape of a carton within which the cereal is normally provided. By employing a similar package size, consumers will be familiar with and readily identify contents of the canister


10


. Thus, in one preferred embodiment, the opposing face panels


12


each have a height of approximately 12 inches and width of approximately 8 inches, whereas the opposing side panels


14


each have a width of approximately 2¾ inches and a height of approximately 12 inches. Importantly, a wide variety of other sizes, either greater or smaller, and shapes are equally acceptable.




Regardless of the exact size and shape, the opposing face panels


12


and the opposing side panels


14


combine to form a plurality of longitudinally extending corners


30


. In one preferred embodiment, four of the longitudinally extending corners


30


are provided (three of which are shown in FIG.


1


). As illustrated in

FIG. 1

, each of the longitudinally extending corners


30


is preferably rounded, and thus arcuate in transverse cross-section. For example, where the tubular body


11


is fabricated by wrapping a sheet of desired material layer(s) about a mandrel (not shown) to define the face and side panels


12


,


14


, the mandrel can have rounded corners the shape of which is imparted into the tubular body


11


. By forming the corners


30


in this manner, the canister


10


facilitates easy handling by a user (not shown). Unlike a “standard” paper carton design in which the corners are formed as sharp, ninety-degree angles, the preferred arcuate configuration of the corners


30


comfortably fits within a user's hand. This preferred feature allows a user with limited hand dexterity (such as a child or elderly individual) to easily grasp and maneuver the canister


10


. While all of the corners


30


are depicted in

FIG. 1

as being rounded, as few as one of the corners


30


can be so-formed yet still provide a “easy-to-handle” characteristic. Even further, one or both of the opposing side panels


14


can be rounded or bowed to facilitate easy handling.




The bottom panel


16


is sized in accordance with a cross-sectional shape of the tubular body


11


. Thus, the bottom panel


16


is preferably curvilinear, having relatively straight sides and arcuate or curved corners.




The top panel


18


is similarly sized in accordance with a cross-sectional shape of the tubular body


11


. As a result, the top panel


18


preferably has relatively straight sides and arcuate or curved corners. One preferred embodiment of the top panel


18


is shown in FIG.


2


. The top panel


18


is depicted as including a body portion


40


and a lid


42


. As a point of reference, the lid


42


is shown in

FIG. 2

in a closed position whereby the lid


42


is substantially contiguous with the body portion


40


. In general terms, the lid


42


is preferably configured to be movable relative to the body portion


40


. Thus, in one preferred embodiment, the lid


42


is pivotable relative to the body portion


40


along a pivot or hinge line


44


. This pivoting relationship can be created by forming a bend into the top panel


18


. Alternatively, an additional hinge body can be provided. Conversely, the lid


42


can be configured so as to be entirely removable from the body portion


40


, such as along a perforation line. In this regard, the body portion


40


can include a ridge to which the lid


42


snap fits.




Construction and assembly of the top panel


18


, and in particular, the lid


42


, to the tubular body


11


preferably promotes frictional engagement therebetween upon reclosure of the lid


42


. A relationship between the lid


42


and the tubular body


11


is best described with reference to three positions or states. Immediately following manufacture, the lid


42


is closed relative to the tubular body


11


in an initial, closed state, as shown in FIG.


1


. Subsequently, a consumer will transition or move the lid


42


to an opened state to dispense the produce


22


from the canister


10


. Following product dispensement, the lid


42


is moved to a reclosed state. As described below, while the lid


42


preferably engages the tubular body


11


(and is thus “closed”) in both the initial, closed state and the reclosed state, the structural arrangement of the components is different. Further, transition of the lid


42


from the initial, closed state to the opened state preferably structurally alters the tubular body


11


and/or the lid


42


so as to facilitate subsequent engagement of the lid


42


by the tubular body


11


in the reclosed state.




One preferred embodiment of the canister


10


in the initial, closed state is provided in FIG.


3


A. Once again,

FIG. 3A

depicts the canister


10


immediately following fabrication, and thus before any attempts have been made to open the lid


42


. The tubular body


11


defines an upper section


46


that is secured to the top panel


18


, including the lid


42


. As shown in

FIG. 3B

, for example, the upper section


46


wraps about a lip


48


otherwise formed by the lid


42


so as to capture the lip


48


. An additional adhesive (not shown) can be provided to effectuate a more complete attachment between the upper section


46


and the lip


48


. As a point of reference,

FIG. 3B

depicts a portion of one of the side panels


14


and the lid


42


, it being understood that the opposing face panels


12


are similarly secured. Further, for ease of illustration, the tubular body


11


is shown as being comprised of a single material layer, although a multi-material or —layer construction can also be employed.




The upper section


46


is separable from a remainder


50


of the tubular body by a demarcation line (shown generally at


52


in

FIG. 3A

) that defines a perimeter of a plurality of tabs


54


. In the initial, closed state, the tabs


54


are preferably not yet complete, but instead are only partially formed. More particularly, the tubular body


11


includes a first cut


56


(shown best in

FIG. 3A

) and a second cut


58


(shown in FIG.


3


B). A majority of the first cut extends transversely through an entire thickness of the tubular body


11


(e.g., the side panel


14


in FIG.


3


B). However, the portion of the first cut


56


otherwise defining the plurality of tabs


54


extends transversely from an outer surface


60


of the tubular body


11


only partially through a thickness thereof. For example, the first cut


56


associated with each of the tabs


54


can include a lateral section


62


and a longitudinal section


64


. As shown by the cross-sectional view of

FIG. 3B

, the lateral section


62


extends partially through a thickness of the side panel


14


. The second cut


58


is formed at each of the tabs


54


opposite the lateral section


62


, extending in a transverse fashion from an inner surface


66


of the tubular body


11


(e.g., the side panel


14


in

FIG. 3B

) partially through a thickness thereof.




Formation and orientation of the first and second cuts


56


,


58


is perhaps best illustrated by the simplified, perspective view of

FIG. 3C

, in which a portion of the tubular body


11


, such as the side panel


14


, in an unwrapped state, is shown relative to a first knife


68


and a second knife


70


. Notably, other portions of the tubular body


11


(such as the face panels


14


(FIG.


3


A)) are similarly formed, and the knives


68


,


70


are greatly simplified in FIG.


3


C. The first knife


68


is configured to form the first cut


56


(

FIG. 3A

) as it is directed through the outer surface


60


, whereas the second knife


70


forms the second cut


58


(

FIG. 3B

) as it is directed through the inner surface


66


(hidden in FIG.


3


C). The first knife


68


includes a tab forming portion


72


that is sized to extend only partially through a thickness of the side panel


14


. Similarly, the second knife


70


extends only partially through the side panel


14


.




Use of the two, opposing knives


68


,


70


(or a two-sided cut) to partially form or define the tabs


54


in the initial, closed state is but one acceptable technique. For example, the second knife


70


can be eliminated, such that the tabs


54


are partially formed or defined only by the first knife


68


(i.e., a single-sided cut). Even further, for example, a knife


72


, as illustrated in simplified form in

FIG. 3D

, can be useful for partially forming or defining the tabs


54


with a single-sided cut. The knife


72


includes pairs of spaced longitudinal extensions


74


that form the longitudinal sections


64


(

FIG. 3A

) of each tab


54


. The longitudinal extensions


74


are, in a preferred embodiment, contiguous with a leading edge


76


of the knife


72


, such that the resulting cut, including the longitudinal sections


64


, extends through an entire thickness of the tubular body


11


(

FIG. 3

) or respective panel wall. Alternatively, the longitudinal extensions


74


can be offset relative to the leading edge


76


so as to only partially cut through the tubular body


11


wall thickness (e.g. similar to the knife


68


of FIG.


3


C). A variety of other single-sided cutting techniques are equally acceptable.




Regardless of how the tabs


54


are defined in the initial, closed state, the lid


42


is moveable to the opened state of

FIG. 3A

during use. In the preferred embodiment, as the lid


42


is transitioned from the initial, closed state (

FIG. 3A

) to the opened state (FIG.


4


A), the upper section


46


of the tubular body


11


remains connected to the lid


42


, severing from a remainder of the tubular body


11


along the demarcation line


52


(shown generally in FIG.


4


A). This severing action completes formation of the tabs


54


. More particularly, and with additional reference to the enlarged, cross-sectional view of

FIG. 4B

depicting formation of one of the tabs


54


, as the lid


42


is forced away from the tubular body


11


, the tubular body


11


material tears between the partial cuts


58


,


62


,


64


(the cut


64


being best shown in FIG.


3


A), thereby allowing the upper section


46


to sever from a remainder of the tubular body


11


, leaving the now-formed tabs


54


attached to, and extending from, the tubular body


11


. Further, a series of recesses


78


, corresponding with the tabs


54


, are formed in the upper section


46


otherwise attached to the lid


42


.




The preferred two-sided cut promotes tearing between the partial cuts


58


,


62


,


64


to complete the tabs


54


. As previously described, however, the tabs


54


can be partially formed or defined in the initial, closed state through a wide variety of other techniques/knife configurations, including a single-sided cut, that also promote tab completion via tearing of the canister


10


material as the lid


42


is transitioned to the opened state. It should be noted that regardless of how the tabs


54


are initially defined, tearing morphology dictates that the tabs


54


will not necessarily have clean, linear edges as otherwise depicted in FIG.


4


A. Further, depending upon whether partial or complete cuts are utilized to initially define the tabs


54


, the tabs


54


can encompass a partial thickness of the wall material (as with FIG.


4


A), or can have an indentical thickness.




The tearing of the tubular body


11


required to initially maneuver the lid


42


to the opened position provides a tamper-evident feature to the canister


10


. In particular, a consumer will sense a minor resistance when first opening the lid


42


due to the required tearing action. Conversely, when the consumer does not defect resistance to initial movement of the lid


42


from the initial, closed state, he or she will recognize that the lid


42


has previously been opened. Alternatively or in addition, once opened, the tabs


54


will have a “torn” appearance, as will the recesses


78


formed in the upper section


46


. In either case, it will be apparent to the consumer that another person has previously opened or otherwise tampered with the canister


10


.




In addition to providing evidence of tampering, the tabs


54


promote frictional engagement between the lid


42


and the tubular body


11


upon subsequent movement of the lid


42


to the reclosed state. For example, shown in

FIG. 5A

, as the lid


42


is maneuvered back toward the side panel


14


, the tab


54


can buckle and wrap around the side panel


14


. As a result, the tab


54


becomes lodged between the lid


42


and the side panel


14


, thereby frictionally retaining the lid


42


in the reclosed state. Alternatively, and with reference to

FIG. 5B

, one or more of the tabs


54


may extend between the upper section


46


and the lip


48


of the lid


42


. Once again, the tab


54


thereby frictionally retains the lid


42


in the reclosed state. Notably, and with reference to

FIG. 4A

, it is not necessary that all of the plurality of tabs


54


frictionally secure the lid


42


to the respective panels


12


,


14


in the reclosed state.




While the tabs


54


have been described as preferably extending upwardly from an outer surface


60


of the tubular body


11


, other configurations are equally acceptable. For example,

FIGS. 6A and 6B

depict an enlarged, cross-sectional view of a portion of an alternative embodiment canister


100


including a tubular body


102


and a lid


104


. As with the canister


10


(

FIG. 1

) previously described, the portion of the tubular body


102


depicted in

FIGS. 6A and 6B

can be a side panel (such as the side panel


14


of

FIG. 1

) or the face panels (such as the face panels


12


of FIG.


1


). Further, the lid


104


is preferably formed as part of a top panel (such as the top panel


18


of FIG.


1


). It will be understood that the lid


104


is simplified for purposes of illustration in

FIGS. 6A and 6B

, and represents a structure different from that of the lid


42


(

FIG. 3A

) previously described. With the canister


100


, the lid


104


is initially secured to the body


102


by an adhesive


106


in an initial, closed state depicted in FIG.


6


A. Further, the lid


104


defines a plurality of tabs


108


(one of which is shown in FIGS.


6


A and


6


B). For example, each of the tabs


108


are defined by a first cut


110


and a second cut


112


. As shown in

FIG. 6A

, in the initial, closed state, the cuts


110


,


112


are not connected such that the lid


104


can be maintained in the initial, closed state of

FIG. 6A

via bonding of the tabs


108


to the tubular body


102


by the adhesive


106


.




When the canister


100


is first opened (e.g., maneuvering the lid


104


from the initial, closed state of

FIG. 6A

to the opened state of FIG.


6


B), the tab


108


remains secured to an inner surface


114


of the tubular body


102


via the adhesive


106


. In other words, initial movement of the lid


104


to the opened state causes the lid


104


to tear along the cuts


110


,


112


, thereby “completing” the tabs


108


. Once again, this tearing action, and the resulting defacement of the lid


104


, provides a consumer with distinct evidence of possible tampering. Further, the tabs


108


provide additional material that aides in frictionally maintaining the lid


104


relative to the tubular body


102


in a reclosed state as previously described.




Another alternative tab configuration is provided with an alternative embodiment canister


150


of

FIGS. 7A-7C

. The canister


150


is highly similar to the canister


10


previously described with reference to

FIGS. 3A-3C

and includes a tubular body


152


and a lid


154


. Once again, the tubular body


152


preferably defines opposing face panels


156


(

FIG. 7B

) and opposing side panels


158


(FIG.


7


B). Further, the lid


154


is formed as part of a top panel


160


(FIG.


7


B). As a point of reference, then, the cross-sectional view of

FIG. 7A

is representative of the lid


154


assembled to the tubular body


152


in an initial, closed state. In this regard, the tubular body


152


includes an upper section


162


that is tightly wrapped about and secured to a lip


164


formed by the lid


154


. Further, the tubular body


152


defines a plurality of tabs


166


for example by a first cut


168


and a second cut


170


. As best shown in

FIG. 7B

, the first cut


168


extends transversely through an entire thickness of the tubular body


152


at all areas except in the region of the tabs


166


. Similarly, the second cut


170


extends partially through a thickness of the tubular body


152


opposite the first cut


168


.




As the lid


154


is transitioned from the initial, closed state of

FIG. 7A

to the opened state of

FIG. 7B

, the tubular body


152


tears between the first and second cuts


168


,


170


, thereby completing each of the tabs


166


as shown in FIG.


7


B. Unlike previous embodiments, the tabs


166


are connected to, and extend downwardly from the upper section


162


, and thus from the lid


154


.




Once again, the tearing action associated with formation of the tabs


166


provides distinct evidence of tampering. Further, the tabs


166


are available to facilitate frictional engagement of the lid


154


to the tubular body


152


in the reclosed state. In particular, and with reference to

FIG. 7C

, as the lid


154


is maneuvered to the reclosed state, one or more of the tabs


166


will buckle and become lodged between the tubular body


152


and the lid


154


as shown. Thus, the tabs


166


assist in frictionally securing the lid


154


to the tubular body


152


.




As should be evident from the above, the tabs associated with the canister of the present invention (such as the tabs


54


,


108


, or


166


) can be formed by a variety of manufacturing techniques and can be located at different positions. In general terms, however, the tabs


54


,


108


,


166


, are created or defined by various cuts formed during fabrication and do not include any additional features. That is to say, the tabs are not embossed or debossed, and reference to a “tab” in the specification specifically excludes an embossed or debossed article.




Returning to the one preferred embodiment of

FIG. 1

, by preferably forming the lid


42


to be moveable, access to the internal storage region


20


, and thus the particulate-type product


22


, of the canister


10


is easily gained. With additional reference to

FIG. 8

, movement of the lid


42


to an open position generates a pour opening


200


. For ease of illustration, the canister


10


is shown in

FIG. 8

with the lid


42


(

FIG. 2

) removed. The pour opening


200


provides access to the internal storage region


20


(shown generally in

FIG. 8

) of the canister


10


, and thus to the particulate-type product


22


(FIG.


1


). The pour opening


200


can be defined by a combination of the opposing face panels


12


and the associated side panel


14


, or by a perimeter of the top panel


18


. Due to the relatively rigid nature of the panels


12


,


14


, the pour opening


200


is fixed in terms of shape and size. The pour opening


200


is preferably configured to be relatively large. For example, the pour opening


200


preferably has a width approximating a spacing between the opposing face panels


12


and length of at least one-fourth a length of the top panel


18


, more preferably one-third. Alternatively, other sizes can also be useful. By providing a fixed, relatively large configuration for the pour opening


200


, regulated, consistent flow of product through the pour opening


200


can be achieved as described below. In other words, the fixed pour opening


200


will not change in shape or size, unlike the standard box with an inner liner package.




Movement of the lid


42


to an open position is best shown with reference to FIG.


9


. For ease of illustration, the canister


10


is shown in

FIG. 9

without the tabs previously described. In one preferred embodiment, the top panel


18


is configured such that the lid


42


is independently maintained in the open position such as by friction or other mechanical means. In other words, a user (not shown) must purposely move the lid


42


to the reclosed state; the lid


42


will not unexpectedly “close” on its own. As further shown in

FIG. 9

, the canister


10


preferably includes indicia


202


providing visual guidance and/or instructions relating to proper operation of the movable lid


42


. The indicia


202


can be formed on any of the panels


12


-


18


, and can extend or be continuous from one panel, such as one of the opposing face panels


12


, to another panel, such as one of the opposing side panels


14


. The indicia


202


may assume a wide variety of forms, including words, symbols, illustrations, etc. In addition to providing instructions on operation of the movable lid


42


, the indicia


202


can also be configured to draw a consumer's (not shown) attention to the movable lid feature, thereby potentially enticing a consumer to purchase the canister


10


and the product


22


contained therein.




Assembly of the canister is shown generally in FIG.


10


. As previously described, the opposing face panels


12


and the opposing side panels


14


are preferably integrally formed as part of the tubular body


11


. In this regard, a the tubular body


11


defines an upper opening


204


(shown partially in

FIG. 10

) and a lower opening


206


(shown partially in FIG.


10


). The top panel


18


is connected to the tubular body


11


so as to encompass the upper opening


204


. For example, and as previously described, in one preferred embodiment the top panel


18


is sealed to the tubular body


11


at the upper opening


204


. Alternatively, a separate attachment body, such as an adhesive, tape or laminant, or other mechanical device, can be used to affix the top panel


18


. A desired volume of the particulate-type product


22


is then disposed within the internal storage region


20


. Finally, the bottom panel


16


is connected to the tubular body


11


so as to encompass the lower opening


206


. In one preferred embodiment, the bottom panel


18


is directly sealed to the tubular body


11


. Alternatively, a separate attachment body, such as an adhesive, tape or laminant, or other mechanical device, can be used to affix the bottom panel


16


. Upon final assembly, the particulate-type product


22


is sealed within the internal storage region


20


.




During use, the lid


42


is maneuvered from the initial, closed state (

FIG. 1

) to the opened state (FIG.


9


). For example, the lid


42


can be pivoted relative to the body portion


40


along the hinge line


44


(FIG.


2


). Alternatively, the lid


42


can be entirely removed from the canister


10


. Importantly, the canister


10


does not include a separate inner bag that would otherwise require opening by a user. In one preferred embodiment, to enhance a perception of product freshness and to provide an indication of product tampering, the canister


10


can further include a membrane


210


as shown in FIG.


11


. For ease of illustration, the canister


10


is shown in

FIG. 11

with the lid


42


(

FIG. 9

) removed. The membrane


210


is preferably positioned beneath the top panel


18


and extends across the pour opening


200


generated by movement of the lid


42


to the open position. For example, the membrane


210


can be adhered to an inner surface of the top panel


18


, or may extend between the opposing face panels


12


at the area of the pour opening


200


. The membrane


210


is preferably a thin layer comprised of a plastic, paper or combination thereof. To facilitate removal of at least a portion of the membrane


210


, the membrane


210


is preferably formed to include perforations


212


. The perforations


212


are preferably formed by a “skip-cut” technique, whereby a plurality of small passages or cuts are imparted through an entire thickness of the membrane


210


, with each cut being separated by a small amount of membrane material. As used throughout this specification, reference to the “perforations”


212


specifically does not include an offset, double-cut technique. Additionally, the membrane


210


can include indicia


214


configured to provide visual instructions to a user of membrane removal. For example, the indicia


214


can include words, symbols or illustrations describing to a user the necessary steps for removal of the membrane


210


from the canister


10


. Regardless, the membrane


210


is either completely or partially removed to expose the pour opening


200


.




Following opening of the canister


10


, a user (not shown) is then able to pour a desired quantity of the particulate-type product


22


as shown in FIG.


12


. During this pouring operation, the user is able to directly confirm product flow rate and volume. In other words, unlike a “standard” box with an inner liner design, the canister


10


of the present invention does not impede the user's view of the pour opening


200


. In the opened state, the canister


10


does not include any upwardly extending flaps or similar carton material that would otherwise obstruct viewing of the pour opening


200


and thus flow of the product


22


from the canister


10


. Further, as previously described, the pour opening


200


is preferably fixed. Thus, a relatively consistent product flow and volume from the canister


10


can be achieved from use-to-use. Along these same lines, because the canister


10


does not require a separate liner or inner bag, the long standing problem of liner dislodgment during pouring will not occur. In short, the regulated product flow prevents an unexpectedly large volume of product from being distributed from the canister


10


, and thereby minimizes spillage. As a point of reference with respect to

FIG. 12

, the lid


42


can be positioned or pivoted at a greater angle relative to the body portion


40


for pouring larger sized product particles.




Following distribution of a desired volume of the product


22


from the canister


10


, the lid


42


is transitioned to the reclosed state. Once again, the user is not required to fold or roll a separate inner liner or bag to effectuate closure. As previously described, the lid


42


is preferably frictionally secured in the reclosed state. Thus, following use and reclosure, the canister


10


provides a relatively complete functional barrier to flavor, aroma, moisture, contaminants, insects, etc., thereby giving a perceived increase in product freshness. Additionally, by selectively securing the lid


42


in the reclosed state, the canister


10


can be placed in any orientation, whether purposefully or accidentally, without undesired spillage of the product


22


from the canister


10


. In other words, during normal storage, the canister


10


is typically placed upright, supported at or by the bottom panel


16


. Alternatively, however, the canister


10


can be stored in a prone position whereby the canister is supported at one of the face panels


12


, the opposing side panels


14


or the top panel


18


. With any of these orientations, the lid


42


remains in the reclosed state, thereby preventing accidental release of the product


22


. Similarly, in the event the canister


10


is inadvertently tipped from the upright position, the lid


42


will remain in the reclosed state, again preventing accidental product spillage.




The canister of the present invention provides a marked improvement over previous designs. Pointedly, the canister eliminates the need for, and associated problems found with, a separate plastic liner or bag required by currently used box with an inner liner packaging. Persons with limited hand dexterity are no longer required to use a hand tool, such as a knife or scissors, to open the packaging. At the same time, by utilizing a combination paper and plastic material for the various panels comprising the canister, product integrity is maintained. Further, preferred features of the canister directly address consumer preferences. For example, incorporating a movable lid renders the canister easy to open and reclose. Similarly, the movable lid preferably generates a fixed opening, thereby providing for consistent, regulated product flow. Additionally, the canister of the present invention can conveniently be handled by individuals with limited hand dexterity via the preferred rounded corners. Also, tabs associated with the canister provide evidence of tampering and promote reclosure of the lid.




Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the present invention. For example, the canister, and in particular the tubular body has been depicted as being generally rectangular in shape. Alternatively, other shapes are equally acceptable. For example, the tubular body can be circular in transverse cross-section, such that distinct face and side panels are not defined. Also, the canister can contain items in addition to the particulate-type product. For example, a coupon or premium can be placed within the canister along with the particulate-type product.



Claims
  • 1. A canister for containing a particulate-type product, the canister comprising:a tubular body defining an upper opening, a lower opening, and an internal storage region; a bottom panel connected to the tubular body so as to encompass the lower opening; a top panel connected to the tubular body so as to encompass the upper opening, the top panel including: a lid selectively secured to the tubular body at the upper opening, the lid being moveable from an initial, closed state in which the lid is secured to the tubular body to an opened state in which at least a portion of the lid is displaced from the tubular body to define a pour opening through which the internal storage region is accessible, and from the opened state to a reclosed state in which the lid substantially encompasses the pour opening; and a plurality of tabs associated with the lid in at least the reclosed state; wherein at least one of the plurality of tabs is configured to frictionally secure the lid to the tubular body in the reclosed state.
  • 2. The canister of claim 1, wherein the top panel further includes a body portion, the lid being moveably connected to the body portion.
  • 3. The canister of claim 2, wherein the lid is hingedly connected to the body portion.
  • 4. The canister of claim 1, wherein the canister is configured such that as the lid is moved from the initial, closed state to the opened state, formation of the plurality of tabs generates tear markings corresponding with the plurality of tabs.
  • 5. The canister of claim 4, wherein the tear markings are formed on the tubular body.
  • 6. The canister of claim 4, wherein the tear markings are formed on the lid.
  • 7. The canister of claim 1, wherein the lid is frictionally connected to the tubular body by at least one of the plurality of tabs in the reclosed state.
  • 8. The canister of claim 7, wherein a portion of the at least one tab nests between the lid and the tubular body in the reclosed state.
  • 9. The canister of claim 8, wherein a portion of the at least one tab is captured by the lid in the reclosed state.
  • 10. The canister of claim 1, wherein at least one of the plurality of tabs extends from the tubular body in the opened state.
  • 11. The canister of claim 1, wherein at least one of the plurality of tabs extends from the lid in the opened state.
  • 12. The canister of claim 1, wherein the tubular body includes an upper section secured to the lid, the upper section being separable from a remainder of the tubular body such that in the opened state, the upper section is attached to the lid and displaced from a remainder of the tubular body.
  • 13. The canister of claim 12, wherein the tubular body includes a first cut defining a separation line between the upper section and a remainder of the tubular body, the first cut defining at least a portion of each of the plurality of tabs.
  • 14. The canister of claim 13, wherein in the initial, closed state, the first cut extends transversely through an entire thickness of the tubular body except at a perimeter of the plurality of tabs.
  • 15. The canister of claim 14, wherein the first cut extends transversely only partially through a thickness of the tubular body at a perimeter of the tabs.
  • 16. The canister of claim 15, wherein the tubular body further includes a second transverse cut extending only partially through the thickness of the tubular body opposite the first cut.
  • 17. The canister of claim 16, wherein the tubular body is defined by a first face and a second face, the first cut extending from the first face and the second cut extending from the second face.
  • 18. The canister of claim 1, further comprising:a membrane extending beneath the lid across the pour opening, the membrane forming perforations configured to facilitate selective removal of at least a portion of the membrane away from the pour opening.
  • 19. The canister of claim 18, further comprising:indicia disposed on the membrane, the indicia configured to provide visual instructions for removal of at least a portion of the membrane away from the pour opening.
  • 20. The canister of claim 1, wherein the tubular body, the bottom panel, and the top panel are each formed from a paper and plastic material configured to maintain integrity of product contained within the internal storage region.
  • 21. The canister of claim 1, wherein the tubular body defines opposing face panels and opposing side panels.
  • 22. The canister of claim 1, wherein the tubular body defines a side panel extending between the bottom panel and the top panel, and at least one of the plurality of tabs initially defines a planar surface having a parallel orientation with the side panel.
  • 23. The canister of claim 1, wherein the plurality of tabs are connected to the tubular body and the lid in the initial closed state.
  • 24. A packaged good article comprising:a canister including: a tubular body defining an upper opening, a lower opening, and an internal storage region, a bottom panel connected to the tubular body so as to encompass the lower opening, a top panel connected to the tubular body so as to encompass the upper opening, the top panel including: a lid selectively secured to the tubular body at the upper opening, the lid being moveable from an initial, closed state in which the lid is secured to the tubular body to an opened state in which at least a portion of the lid is displaced from the tubular body to define a pour opening through which the internal storage region is accessible, and from the opened state to a reclosed state in which the lid substantially encompasses the pour opening, a plurality of tabs associated with the lid in at least the reclosed state, wherein at least one of the tabs is configured to frictionally secure the lid to the tubular body in a reclosed state; and a particulate-type product disposed within the internal storage region.
  • 25. The packaged good article of claim 24, wherein the top panel further includes a body portion, the lid being moveably connected to the body portion.
  • 26. The packaged good article of claim 25, wherein the lid is hingedly connected to the body portion.
  • 27. The packaged good article of claim 24, wherein the canister is configured such that as the lid is moved from the initial, closed state to the opened state, formation of the plurality of tabs generates tear markings corresponding with the plurality of tabs.
  • 28. The packaged good article of claim 27, wherein the tear markings are formed on the tubular body.
  • 29. The packaged good article of claim 27, wherein the tear markings are formed on the lid.
  • 30. The packaged good article of claim 24, wherein the lid is frictionally connected to the tubular body by at least one of the plurality of tabs in the reclosed state.
  • 31. The packaged good article of claim 30, wherein a portion of the at least one tab nests between the lid and the tubular body in the reclosed state.
  • 32. The packaged good article of claim 31, wherein a portion of the at least one tab is captured by the lid in a reclosed state.
  • 33. The packaged good article of claim 24, wherein at least one of the plurality of tabs extends from the tubular body in the opened state.
  • 34. The packaged good article of claim 24, wherein at least one of the plurality of tabs extends from the lid in the opened state.
  • 35. The packaged good article of claim 24, wherein the tubular body includes an upper section secured to the lid, the upper section being separable from a remainder of the tubular body such that in the opened state, the upper section is attached to the lid and displaced from a remainder of the tubular body.
  • 36. The packaged good article of claim 35, wherein the tubular body includes a first cut defining a separation line between the upper section and a remainder of the tubular body, the first cut defining at least a portion of each of the plurality of tabs.
  • 37. The packaged good article of claim 36, wherein in the initial, closed state, the first cut extends transversely through an entire thickness of the tubular body except at a perimeter of the plurality of tabs.
  • 38. The packaged good article of claim 37, wherein the first cut extends transversely only partially through a thickness of the tubular body at a perimeter of the tabs.
  • 39. The packaged good article of claim 38, wherein the tubular body further includes a second transverse cut extending only partially through the thickness of the tubular body opposite the first cut.
  • 40. The packaged good article of claim 39, wherein the tubular body is defined by a first face and a second face, the first cut extending from the first face and the second cut extending from the second face.
  • 41. The packaged good article of claim 24, further comprising:a membrane extending beneath the lid across the pour opening, the membrane forming perforations configured to facilitate selective removal of at least a portion of the membrane away from the pour opening.
  • 42. The packaged good article of claim 41, further comprising:indicia disposed on the membrane, the indicia configured to provide visual instructions for removal of at least a portion of the membrane away from the pour opening.
  • 43. The packaged good article of claim 24, wherein the tubular body, the bottom panel, and the top panel are each formed from a paper and plastic material configured to maintain integrity of product contained within the internal storage region.
  • 44. The packaged good article of claim 24, wherein the tubular body defines opposing face panels and opposing side panels.
  • 45. The packaged good article of claim 24, wherein the particulate-type product is a dry food product.
  • 46. The packaged good article of claim 45, wherein the dry food product is a ready-to-eat cereal.
  • 47. The canister of claim 24, wherein the tubular body defines a side panel extending between the bottom panel and the top panel, and at least one of the plurality of tabs initially defines a planar surface having a parallel orientation with the side panel.
  • 48. The canister of claim 24, wherein the plurality of tabs are connected to the tubular body and the lid in the initial closed state.
  • 49. A canister for containing a particulate-type product, the canister comprising:a tubular body defining an upper opening, a lower opening, and an internal storage region; a bottom panel connected to the tubular body so as to encompass the lower opening; a top panel connected to the tubular body so as to encompass the upper opening, the top panel including: a moveable lid secured to an upper portion of the tubular body, the upper portion being separable from a remainder of the tubular body along a cut line; and a plurality of tabs defined by the cut line.
  • 50. The canister of claim 49, wherein the cut line is configured such that the tabs are formed as part of the upper portion.
  • 51. The canister of claim 49, wherein the cut line is configured such that the plurality of tabs are connected to the remainder of the tubular body opposite the upper portion.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation-in-part of application Ser. No. 09/328,917 filed Jun. 9, 1999, entitled “Canister for a Particulate-Type Product”, Abandoned.

US Referenced Citations (12)
Number Name Date Kind
1931991 Merentheim Oct 1933 A
3082926 Powell Mar 1963 A
3262632 Brady et al. Jul 1966 A
3756493 Holmes Sep 1973 A
4453666 Gordon Jun 1984 A
4768703 Sosler et al. Sep 1988 A
4842188 Lisiecki Jun 1989 A
4930682 Gordon et al. Jun 1990 A
5566529 Sireix Oct 1996 A
6082614 Schmidt Jul 2000 A
6349866 Stewart et al. Feb 2002 B1
6355286 Deering et al. Mar 2002 B2
Continuation in Parts (1)
Number Date Country
Parent 09/328917 Jun 1999 US
Child 09/746238 US