The present disclosure relates to canisters, and particularly to canisters having a container and a lid mounted on top of the container. More particularly, the present disclosure relates to canisters able to withstand exposure to high temperatures and pressures.
A canister in accordance with the present disclosure includes a container including a body formed to include an interior region for storing fluid or solid products and a brim coupled to an upper portion of the body. The canister further includes a closure adapted to be coupled to the brim to close a mouth formed in the container to open into the interior region.
In illustrative embodiments, the brim includes a radially inwardly facing inner side edge aligned with the mouth formed in the container and a radially outwardly facing outer side edge. The brim also includes a top wall arranged to interconnect upper portions of each of the inner and outer side edges and face away from a floor included in the body and arranged to underlie the interior region.
In illustrative embodiments, the closure includes an outer rim having a radially inwardly facing side wall and a radially inwardly extending retainer lip coupled to a lower end of the radially facing side wall. To retain the closure on the container in a position closing the mouth of the container, the radially inwardly facing side wall of the outer rim is bonded chemically to the radially outwardly facing outer side edge of the container brim. In illustrative embodiments, the radially inwardly extending retainer lip is arranged to extend under the brim of the container and toward the body of the container and anchored mechanically to the underside of the container brim.
In illustrative embodiments, the container is a multi-layered structure having an inner layer, an outer layer, and one or more middle layers interposed between the inner and outer layers. The brim is formed to expose each of these inner, outer, and middle layers and to cause radially outwardly facing exposed end portions of the inner, outer, and middle layers to cooperate to form the radially outwardly facing outer side edge of the brim. When the closure is mounted on the container brim, the radially inwardly facing side wall of the outer rim of the closure is bonded chemically to the exposed end portions of each of the inner, outer, and middle layers included in the container brim.
A process for forming a canister in accordance with the present disclosure comprises the steps of heating an outer rim of a closure while the outer rim is arranged to lie in closely confronting relation to a radially outwardly facing outer side edge of a brim of a container and applying a force to the heated outer rim to cause a heat-activated sealant layer included in the outer rim to mate with and bond chemically to the radially outwardly facing outer side edge of the brim in the presence of external heat and pressure to establish a hermetic seal between the outer rim of the closure and the brim of the container and establish a sealed chamber between the closure and the container. In illustrative embodiments, the heat-activated sealant layer is bonded chemically to a topside of the brim and/or an underside of the brim and/or to one or more of several layers of plastics material that cooperates to form the container. In illustrative embodiments, the process further comprises the step of applying a force to a retainer lip that is coupled to a free end of the outer rim to cause the retainer lip to move toward a body included in the container and formed to include an interior product-storage region and mating the retainer lip with an underside of the brim to establish a mechanical bond between the closure and the container.
Additional features of the present disclosure will become apparent to those skilled in the art upon consideration of illustrative embodiments exemplifying the best mode of carrying out the disclosure as presently perceived.
The detailed description particularly refers to the accompanying figures in which:
A canister 10 in accordance with a first embodiment of the present disclosure is shown diagrammatically in
A heat-activated sealant layer included as an innermost layer in an outer rim of a multi-layer frame of a container closure 12, 112, or 212 made in accordance with the present disclosure is bonded chemically in the presence of heat and external pressure to a radially outwardly facing outer side edge 23, a topside 22, and an underside 24 of a container brim 20 at a factory to establish a hermetic seal between the closure 12, 112, or 212 and the container 14 so that an interior product-storage region provided in the canister 10, 110, or 210 is sealed to provide a sealed chamber to cause the canister 10, 110, or 210 is retortable and thus able to withstand exposure to relatively high temperatures and pressures during a sterilization process carried out at the factory. In illustrative embodiments, a retainer lip also included in the multi-layer frame of container closure 12, 112, or 212 is coupled to a free end of the outer rim and is arranged to mate with the underside of the container brim 20 to anchor the container closure 12, 112, or 212 mechanically to the container brim 20.
In a first canister embodiment shown in
In a second canister embodiment shown in
In a third canister embodiment shown in
Each canister 10, 110, and 210 disclosed herein is a high-temperature retortable barrier package configured to seal contents under high-temperature and high-pressure sterilization and microwave cooking and does not allow transmission of oxygen or moisture in accordance with illustrative embodiments. Each container and closure in canisters 10, 110, and 210 is made entirely of plastics materials in illustrative embodiments. In illustrative embodiments, the heat-activated sealant layer in each of closures 12, 112, and 212 is, for example, made of a polymeric material configured to bond to container 14 under heat and pressure to block ingress of oxygen and other contaminants into sealed chamber 17. Each layer included in closures and containers disclosed herein is made of a plastics material having suitable sealant, solid-transmission barrier, and liquid-transmission barrier properties.
Canister 10 in accordance with a first canister embodiment includes a closure 12 and a container 14 as suggested diagrammatically in
Container brim 20 has an annular shape in an illustrative embodiment as suggested in
Container body 16 includes a floor 40 and an annular side wall 42 rising upwardly from floor 40 to form interior region 18 and mate with brim 20 as shown, for example, in
Container 14 is a multi-layer structure in an illustrative embodiment as suggested in
Cover-support frame 30 of closure 12 includes an annular outer rim 33, an annular inner rim 35, an annular top wall 34 interconnecting upper portions of outer and inner rims 33, 35, and a cover foundation 36 coupled to inner rim 35 and arranged to overlie interior product-storage region 18 as shown, for example, in
Container body 16 is formed to include an interior region 18 for storing fluid or solid products as suggested in
Removable cover 32 of closure 12 includes a membrane seal 321 and a pull tab 322 coupled to membrane seal 321 in an illustrative embodiment as suggested in FIGS. 2C and 3-5. Membrane seal 321 includes a perimeter border bonded temporarily to top wall 37 of cover foundation 36 of cover-support frame 30 to close product-discharge aperture 19 as suggested in
Container brim 20 includes a radially inwardly facing inner side edge 21 aligned with the mouth 44 formed in container 14 and a radially outwardly facing outer side edge 23. Brim 20 also includes a top wall 22 arranged to interconnect upper portions of each of inner and outer side edges 21, 23 and face away from a floor 40 included in body 16 and arranged to underlie interior region 18.
Closure 12 includes an outer rim 33 having a radially inwardly facing side wall 33W defined by heat-activated sealant layer 301 and a radially inwardly extending retainer lip 33L coupled to a lower end of radially facing side wall 33W as suggested in
In illustrative embodiments, container 14 is a multi-layered structure having an inner layer 141, an outer layer 143, and one or more middle layers 142 interposed between the inner and outer layers 141, 143. Container brim 20 is formed to expose each of these inner, outer, and middle layers 141, 143 and to cause radially outwardly facing exposed end portions 141E, 142E, and 143E of the inner, outer, and middle layers 141-143 to cooperate to form the radially outwardly facing outer side edge 23 of container brim 20. When closure 12 is mounted on container brim 20, radially inwardly facing side wall 33W of outer rim 33 of closure 12 provided by sealant layer 301 is bonded chemically by chemical bond CB to the exposed end portions 141E, 142E, and 143E of each of inner, outer, and middle layers 141-143 included in container brim 20 as suggested in
A diagrammatic view provided in
A heated pressure-generating roller 70 is used in accordance with the present disclosure to apply heat and pressure to annular outer rim 33 of closure 12 at a bond area established at the junction between annular outer rim 33 and outer side edge 23 of brim 20 to top wall 34 above topside 22 of brim 20, and to retainer lip 33L near underside 22 of brim 20, as suggested in
A canister 10 made in accordance with the present disclosure provides a retortable canister in that it is made by a process that uses heat and pressure applied by opposing rollers 70, 80 or other suitable heat and pressure generators to connect mechanically and bond chemically components (e.g., closure 12 and container 14) to one another. The process in accordance with the present disclosure establishes a canister 10 (or 110 or 210) that is able to withstand relatively high pressures and temperatures and is characterized by moisture, oxygen, and microbial barriers. This process provides a hermetic seal using multi-layer high-temperature barrier materials that is adapted to work with existing capping equipment by applying heat to canister components while pressing and or forming those canister components and bonding plastic material structures in those canister components.
A back-up roller 80 is provided to engage annular inner rim 35 of frame 30 of closure 12 to provide a reaction surface when heat and pressure are applied by roller 70 to annular outer rim 33 of frame 30 as suggested in
Canister 10 comprises a container 14 and a closure 12 as suggested in
Container 14 is a multi-layered structure comprising an inner layer 141 defining a boundary of interior product-storage region 19 and a topside 22 of brim 20, an outer layer 143 providing an exterior surface, and a middle layer 142 interposed between and mated to inner and outer layers 141, 143 as suggested in
Frame 30 of closure 12 further includes an outer closure layer 303 providing an exterior surface and a middle closure layer 302 interposed between and mated to the heat-activated sealant and outer closure layers 301, 303 as suggested in
Frame 30 further includes a top wall 34 comprising portions of the heat-activated sealant layer 301, middle closure layer 302, and outer closure layer 303 as shown, for example, in
Frame 30 further includes an inner rim 35 surrounded by outer rim 33 and arranged to lie in spaced-apart relation to outer rim 33 and a top wall 34 arranged to interconnect inner and outer rims 33, 35. Top wall of frame 30 is arranged to mate with the topside 22 of brim 20. Inner rim 35 of frame 30 is arranged to lie in spaced-apart relation to outer rim 33 of frame 30 to locate brim 20 of container 14 therebetween. Outer closure layer 303 of inner rim 35 is configured to provide engagement means for engaging a back-up roller 80 to limit movement of closure 12 relative to container 14. Outer closure layer 303 of outer rim 33 is configured to provide means for receiving heat and pressure generated by a heated pressure-generating roller 70 while back-up roller 80 engages outer closure layer 303 of inner rim 35 to apply heat and pressure to outer rim 33 at a bond area established at a junction between the heat-activated sealant layer 301 of frame 30 of closure 12 and radially outwardly facing exposed end portions 141E, 142E, 143E of inner, outer, and middle layers 141-143 of container 14 to bond the heat-activated sealant layer 301 of frame 30 of closure 14 to each of the radially outwardly facing exposed end portions 141E, 142E, 143E of inner, outer, and middle layers 141-143 of container 14. Inner rim 35 of frame 30 comprises portions of the heat-activated sealant layer 301, the outer closure layer 303, and middle closure layer 302. The portion of outer closure layer 303 included in inner rim 35 is arranged to provide the engagement means.
Frame 30 includes an outer rim 33 having a radially inwardly facing side wall 33W facing toward the radially outwardly facing exposed end portions 141E, 142E, 143E of each of inner, outer, and middle layers 141-143 of container 14. Outer rim 33 includes a portion of the heat-activated sealant layer 301 of outer rim 33 that is bonded chemically to the radially outwardly facing exposed end portions 141E, 142E, 143E of inner, outer, and middle layers 141-143 of container 14. Frame 30 further includes a retainer lip 33L coupled to a free end of outer rim 33 and arranged to extend radially inwardly under brim 20 and toward body 16 of container 14 and anchored mechanically and bonded chemically to an underside 24 of brim 20 and chemically to underside 24 of brim 20.
Brim 20 includes a topside arranged to lie above and in spaced-apart relation to the underside 24. The radially outwardly facing outer side edge 23 of brim 20 defined by the radially outwardly facing exposed end portions 141E, 142E, 143E of each of inner, outer, and middle layers 141-143 of container 14 is arranged to interconnect the topside 22 of brim 20 and the underside 24 of brim 20. Topside 22 is defined by a portion of inner layer 141 of container 14. The underside 24 is defined by a portion of outer layer 143 of container 14. Frame 30 of closure 12 further includes a top wall 34 coupled to outer rim 33 and configured to include a portion of the heat-activated sealant layer 301 that is arranged to mate with the topside 22 of brim 20 of container 14. Heated pressure-generating roller 70 is also operated to bond a portion of heat-activated layer 301 of top wall 34 of frame 30 to topside 22 of brim 28 and retainer lip 33L to underside 24 of brim 28 as suggested in
Frame 30 further includes an outer closure layer 303 arranged to form an exterior surface of frame 30 and a middle closure layer 302 interposed between the heat-activated sealant and outer closure layers 301, 303 of outer rim 33. Each of outer and middle closure layers 303, 302 of frame 30 is one of a solid-transmission barrier layer and a fluid-transmission barrier layer.
Outer closure layer 303 of inner rim 35 is configured to provide engagement means for engaging a back-up roller 80 to limit movement of closure 12 relative to container 14. Outer closure layer 303 of outer rim 33 is configured to provide means for receiving heat and pressure generated by a heated pressure-generating roller 70 while back-up roller 80 engages outer closure layer 303 of inner rim 35 to apply heat and pressure to outer rim 33 at a bond area established at a junction between the heat-activated sealant layer 301 of frame 30 of closure 12 and the radially outwardly facing exposed end portions 141E, 142E, 143E of the inner, outer, and middle layers 141-143 of container 14 to bond the heat-activated sealant layer 301 of outer rim 33 of frame 30 of closure 12 to each of the radially outwardly facing exposed end portions 141E, 142E, 143E of inner, outer, and middle layers 141-143 of container 14 and to move retainer lip 33L of frame 30 of closure 12 relative to outer rim 33 in a radially inward direction toward body 16 of container 14 to be anchored mechanically to the underside of brim 20 of container 14.
Heat-activated sealant layer 301 of frame 30 is bonded chemically to a radially outwardly facing exposed end portion of a first of inner, outer, and middle layers 141-142. Heat-activated sealant layer 302 of frame 30 is bonded chemically to a radially outwardly facing exposed end portion of a second of inner, outer, and middle layers 141-143. Heat-activated sealant layer 301 of frame 30 is bonded chemically to a radially outwardly facing exposed end portion of a third of inner, outer, and middle layers 141-143.
Closure 12 further includes a removable cover 32 coupled to frame 30 to close product-discharge aperture 19 temporarily until a consumer later wishes to gain access to product stored in interior product-storage region 19 formed in container body 16. Frame 30 includes a cover foundation 36 surrounded by and coupled to inner rim 35 and formed to include product-discharge aperture 19 and to mate with an underside of removable cover 32 to close product-discharge aperture 19. Inner rim 35 is configured to provide engagement means for engaging a back-up roller 80 to limit movement of closure 12 relative to container 14.
Outer rim 33 is configured to provide means for receiving heat and pressure generated by a heated pressure-generating roller 70 while back-up roller 80 engages inner rim 35 to apply heat and pressure to the outer rim at a bond area established at a junction between the heat-activated sealant layer 301 of outer rim 33 of frame 30 of closure 12 and the radially outwardly facing outer side edge 23 of brim 20 to bond the heat-activated sealant layer 301 of outer rim 33 to the radially outwardly facing outer side edge 23 of brim 20. Frame 30 further includes a retainer lip 33L coupled to outer rim 33 and arranged to move relative to outer rim 33 in response to pressure applied by the heated pressure-generating roller 70 to extend radially inwardly under brim 20 to anchor frame 30 mechanically to brim 20 of container 14.
Canister 110 is a second embodiment in accordance with the present disclosure and comprises a container 14 and a closure 112 as suggested in
Frame 130 of closure 112 further includes an outer closure layer 303B providing an exterior surface and a middle closure layer 302B interposed between and mated to sealant and outer closure layers 301B, 303B. Frame 130 includes an outer rim 133 comprising portions of sealant layer 301B, the outer closure layer 303B, and the middle closure layer 302B. Sealant layer 301B of outer rim 133 of frame 130 is bonded chemically to the radially outwardly facing exposed end portions 141E, 142E, 143E of each of inner, outer, and middle layers 141-143 of container 14 included in brim 20.
Frame 130 further includes a top wall 134 comprising portions of the sealant layer 301B, middle closure layer 302B, and outer closure layer 303B. Top wall 134 is coupled to outer rim 133, and the portion of sealant layer 301B included in top wall 134 is arranged to mate with and bond chemically to a portion of inner layer 141 of container 14 that is arranged to provide topside 22 of brim 20.
Frame 130 further includes an inner rim 135 surrounded by outer rim 133 and arranged to lie in spaced-apart relation to outer rim 133 and a top wall 134 arranged to interconnect inner and outer rims 135, 133. Top wall 134 of frame 130 is arranged to mate and bond chemically to topside 22 of brim 20. Inner rim 135 of frame 130 is arranged to lie in spaced-apart relation to outer rim 133 of frame 30 to locate brim 20 of container 14 therebetween.
Frame 130 includes an outer rim 133 having a radially inwardly facing side wall 133W facing toward the radially outwardly facing exposed end portions 141E, 142E, 143E of each of the inner, outer, and middle layers 141, 142, 143 of container 14. Outer rim 133 includes a portion of sealant layer 301B of outer rim 33 that is bonded chemically to the radially outwardly facing exposed end portions 141E, 142E, 143E of the inner, outer, and middle layers of container 14. Frame 130 further includes a retainer lip 133L coupled to a free end of outer rim 133 and arranged to extend radially inwardly under brim 20 and toward body 16 of container 14 and anchored mechanically and bonded chemically to an underside 24 of brim 20.
Frame 130 further includes an outer closure layer 303B arranged to form an exterior surface of frame 130 and a middle closure layer 302B interposed between the sealant and outer closure layers 301B, 303B of outer rim 133. Each of the outer and middle closure layers 303B, 302B of frame 130 is one of a solid-transmission barrier layer and a fluid-transmission barrier layer.
Outer closure layer 303B of inner rim 135 is configured to provide engagement means for engaging a back-up roller 80 to limit movement of closure 112 relative to container 14. Outer closure layer 303B of outer rim 133 is configured to provide means for receiving heat and pressure generated by a heated pressure-generating roller 70 while back-up roller 80 engages outer closure layer 303B of inner rim 135 to apply heat and pressure to outer rim 133 at a bond area established at a junction between sealant layer 301B of frame 130 of closure 112 and the radially outwardly facing exposed end portions 141E, 142E, 143E of the inner, outer, and middle layers 141-143 of container 14 to bond the sealant layer 301B of outer rim 133 of frame 130 of closure 112 to each of the radially outwardly facing exposed end portions 141E, 142E, 143E of the inner, outer, and middle layers 141-143 of container 14 and to move retainer lip 133L of frame 130 of closure 12 relative to outer rim 133 in a radially inward direction toward body 16 of container 14 to be anchored mechanically and bonded chemically to the underside of brim 20 of container 14.
A canister 210 in accordance with a third embodiment of the present disclosure is shown diagrammatically in
Cover-support frame 130 in closure 212 is substantially the same as the cover-support frame 130 in closure 112. As suggested in
This application claims priority under 35 U.S.C. §119(e) to U.S. Provisional Application Ser. No. 61/505,441, filed Jul. 7, 2011, which is expressly incorporated by reference herein.
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