This disclosure relates generally to an expansion finger joint apparatus for use in bridge and other roadway expansion gaps.
An expansion finger joint system known in the art typically comprises a pair of finger joints that face each other across an expansion gap of a bridge or other roadway components, each with longitudinally protruding fingers that intermesh across the expansion gap. The intermeshing fingers support vehicles that cross the expansion gap, yet allow the expansion gap to change e.g. due to a change in temperature. Known expansion finger joint systems are typically designed to accommodate a full range of movement of the bridge or roadway either in expansion or contraction while supporting traffic across the expansion gap. When the gap is at its largest, the opposing fingers move apart from each other but are prevented by the design length of the fingers from forming a continuous transverse gap between finger tips. When the gap is at its narrowest the fingers move towards each other but never fully engage such that there always remains a small gap between the male end of a finger on one side of the joint gap and its opposite female end of the finger on the other side of the expansion gap.
Prior art finger joint systems which have fingers rigidly attached to both sides of the joints cannot accommodate any or very little differential lateral movements and rotations about a vertical axis of the bridge. When these lateral movements and rotations occur, the fingers encounter each other and either jam up or break resulting in adverse effects to the bridge.
Some prior art finger joint systems have been proposed which provide finger joints that are rotatable about a vertical axis, thereby accommodating the movements and rotations of the bridge. These prior art joints remain structurally stable by being supported on both sides of the expansion gap. The finger tips rest and slide on the steel plates as the gap increases and decreases. However, these joints would be structurally unstable if support from either side of the gap was removed. Supporting the fingers on both sides of the expansion gap requires sliding surfaces which are exposed to debris, dirt and road grime and consequently susceptible to wear and tear. In addition unmaintained finger gaps jammed with debris and dirt will also result in limitation in joint performance and movement capacity. Examples of such prior art finger joint systems are: CA 3,014,382, JP 2018-119287 and KR 10-1951734.
It is therefore desirable to provide a solution to at least some of the existing challenges faced by prior art devices. In particular, it is desirable to provide an expansion finger joint apparatus that can support traffic across an expansion joint gap while accommodating an unrestricted range of deck movements including lateral, longitudinal, vertical and rotational about both the vertical and horizontal axes whilst not needing any support of the finger tips.
According to one aspect of the invention, there is provided a roadway expansion joint apparatus comprising at least one finger joint for extending across an expansion gap. In some aspects, the apparatus comprises one or more pairs of finger joints, wherein for each pair, a first finger joint faces a second finger joint of the pair and are spaced apart across the expansion gap, and wherein fingers from the first and second finger joints of the pair intermesh over the expansion gap. Each finger joint comprises a support for anchoring to a surface of a supporting structure, a finger unit, a pivot mechanism and a cantilever mechanism. The finger unit comprises a body and at least one unsupported finger extending longitudinally from a distal end of the body. The pivot mechanism pivotally couples the finger unit to the support and allows rotation about a pivot axis on a sliding plane parallel to a top surface of the support. The cantilever mechanism contacts the finger unit to provide cantilever support to the one or more fingers, wherein rotation within the sliding plane is allowed but rotation out of the sliding plane is prevented.
The pivot mechanism can further comprise a pivot bore extending through the finger unit body along the pivot axis, and the cantilever mechanism can further comprise a rigid collar slidably seated in the pivot bore and fastened to the support such the finger unit is rotatable relative to the collar about the pivot axis but fixed relative to the collar about any other axis. The collar can be seated and the pivot mechanism can comprise a top sliding surface, a bottom sliding surface and a top anchor fastener. The top sliding surface is seated in the collar, and the bottom sliding surface is located between the finger unit and the support. The top anchor fastener is seated on the top sliding surface and extends through the top sliding surface, the collar, the bottom sliding surface and is fixed to the support. The top and bottom sliding surfaces have a low friction surface permitting the finger unit to slide relative to the collar and the support when the top anchor fastener is connected to the support.
Alternatively or additionally, the cantilever mechanism can comprise a flange fixed to the support and an extension fixed to the finger unit. The flange overlaps the extension in a plane parallel to the sliding plane, thereby impeding pivoting of the finger unit out of the sliding plane. The extension is laterally slidable relative to the flange thereby allowing pivoting of the finger unit in the sliding plane about the pivot axis only.
Alternatively or additionally, the cantilever mechanism can comprise a flange fixed to the support, wherein the flange overlaps the proximal end of the finger unit in a plane parallel to the sliding plane, thereby impeding pivoting of the finger unit out of the sliding plane. The proximal end of the finger unit is laterally slidable relative to the flange thereby allowing pivoting of the finger unit in the sliding plane about the pivot axis only. Further, the proximal end of the finger unit can comprise a cut out corresponding to a thickness of the flange, such that top surfaces of the flange and finger unit are flush.
The finger unit body can further comprise a top surface, a bottom surface and side surfaces that taper inwardly from the top surface to the bottom surface. When the apparatus comprises multiple pairs of the finger joints, wherein the first finger joint of each pair are positioned side-by-side on one side of an expansion gap and the second finger joint of each pair are positioned side-by-side on an opposite side of the expansion gap, the inwardly tapering side surfaces of adjacent finger units define a debris evacuation channel therebetween.
The pivot mechanism can further comprise a spring compressed along the pivot axis and expandable upon wear of the top or bottom sliding surface to maintain the pivot mechanism in contact with the finger unit. The spring can be composed of an elastic compressible material such as urethane or rubber.
Embodiments disclosed herein relate generally to a cantilevered expansion finger joint apparatus for supporting vehicles crossing a bridge or roadway expansion gap. In some embodiments, the expansion finger joint apparatus comprises a plurality of opposed pairs of finger joints each comprising fingers which intermesh across an expansion gap. Each finger joint comprises a support such as a base plate, a finger unit with a body and one or more unsupported fingers extending longitudinally outwards from a distal end of the body, and a pivot mechanism which pivotably couples the finger unit to the base plate to allow rotation about a pivot axis and on a sliding plane parallel to a top surface of the base plate. The finger joint also comprises a cantilever mechanism contacting the finger unit and which allows the finger unit to pivot relative to its base plate within the sliding plane, yet impedes the finger unit from pivoting out of the sliding plane. Consequently, the finger joint is cantilevered and pivotable relative to the base plate within the sliding plane, and the fingers can extend across the expansion gap without being supported at their proximal ends.
According to a first embodiment and referring to
A single expansion joint 10 is shown in
The base plate anchor 26 forms the fulcrum about which the finger unit 20 rotates, and is designed to anchor to a supporting structure and resist lateral forces from traffic such as braking and centrifugal forces on curved bridges. Although a base plate is featured in this embodiment, other types of support for anchoring to a supporting structure can be provided.
The collar 14 prevents the top anchor bolt 12 from coming undone during normal operation of the apparatus 1, while allowing the finger unit 20 to rotate relative to the collar 14. The collar 14 has locating pins or key(s) on its face (not shown) which fixedly connect the collar 14 to the base plate anchor 26, and locates the top sliding ring 16 between the collar 14 and the bore seat. Consequently, the collar 14 allows the finger unit 20 to rotate about the pivot axis in a sliding plane and freely from the top anchor bolt 12, while impeding the finger unit 20 from rotating out of the sliding plane and causing the fingers 22 to sag when weight is applied to the finger unit 20 across the expansion gap. In other words, the collar is a cantilever mechanism that provides a cantilever support by way of the top anchor bolt 12 being tensioned against the collar 14, which is seated in the bore of the finger unit 20. The finger unit 20 in turn is seated on the bottom sliding ring 18 which is laying on top of the base plate 28, thereby preventing the finger unit 20 from pivoting about the horizontal axis relative to the base plate 28.
The top sliding ring 16 and bottom sliding ring 18 are composed of a low-friction high strength material that allows the finger unit 20 to slide freely with minimal restraint from the top anchor bolt 12 and the collar 14 and at the same time resist the loads from traffic. Such materials are readily available in the art and thus are not described in detail here.
A bottom anchor assembly can consist of any known type of device allowing anchoring into concrete; in the shown embodiment, the bottom anchor assembly consists of plate 30 (round or square) and a bottom anchor rod 32 connected to the base plate anchor 26 by any means and extending downwardly from the base plate 28. The base plate anchor 26 is welded to the underside of the base plate 28 to prevent the base plate anchor 26 from rotating in the vertical axis. Base plate anchor 26 in combination with top anchor bolt 12 and bottom anchor rod 32 secure the entire apparatus to base plate 28. Base plate 28 is in turn secured into the concrete bridge deck by Nelson studs (not shown). When secured, the bottom anchor assembly together with contributions from the base plate 28 resists uplift forces generated during tightening of the top anchor bolt 12, as well as resisting uplift forces generated from the rotating finger unit 20 under traffic loads.
A back plate 34 extends upward from the base plate 28 and has a top surface that sits flush with the top surface of the finger unit 20. The back plate 34 shown in
Optionally and as shown in
Optionally and as shown in
Referring now to
It is expected that the finger joint apparatus 1 will be particularly useful in certain expansion gap locations that are challenging for prior art rigidly fixed finger joints, including:
Referring now to
The sliding layer 106 can be made of the same material as the top sliding ring 16 and bottom sliding ring 18, or alternatively, with another low-friction sliding material as known in the art.
To provide additional uplift resistance, the finger joint apparatus 100 of the second embodiment can optionally be provided with the rigid collar of the first embodiment. Alternatively, the finger joint apparatus 100 of the second embodiment can be provided with a conventional pivot mechanism that does not include a rigid collar to provide cantilevering support.
Referring now to
Preferably, the cut-out 204 has a depth that corresponds to the thickness of the flange 202, such that top surfaces of the flange 202 and finger unit 220 are flush.
The sliding layer 206 can be made of the same material as the top sliding ring 16 and bottom sliding ring 18, or alternatively, with another low-friction sliding material as known in the art.
To provide additional uplift resistance, the finger joint apparatus 200 of the third embodiment can optionally be provided with the rigid collar of the first embodiment. Alternatively, the finger joint apparatus 200 of the third embodiment can be provided with a conventional pivot mechanism that does not comprise a rigid collar to provide cantilevering support.
Referring to
Like the pivot mechanism shown in
The spring 319 can be a ring made of an elastic compressible material such as urethane or rubber. The spring 319 is intended to reduce fatigue of the top anchor bolt 312 due to repetitive traffic loading. When the top anchor bolt 312 is tensioned, it compresses the spring 319. If the top and/or bottom sliding rings 316, 318 wear and become thinner, the compressed spring 319 will expand and the top anchor bolt 312 is expected to remain in sufficient tension to hold the rigid collar 314 in place and prevent the rigid collar 314 and therefore the finger unit 20 from becoming loose and/or rattling when traffic passes over. If there is any play in the finger joint apparatus due to fabrication intolerances or uneven wear, the finger joint apparatus is expected to still function. The cantilever mechanism is still expected to prevent the finger plate from rotating in a vertical plane.
All shear forces in the horizontal plane are resisted by the rigid collar 314. The top anchor bolt 312 only experiences axial tension. The gap between the collar 314 and the top anchor bolt 312 ensures that the top anchor bolt 312 does not experience any bending.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. Accordingly, as used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and “comprising,” when used in this specification, specify the presence of one or more stated features, integers, steps, operations, elements, and components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and groups. Directional terms such as “top”, “bottom”, “upwards”, “downwards”, “vertically”, and “laterally” are used in the following description for the purpose of providing relative reference only, and are not intended to suggest any limitations on how any article is to be positioned during use, or to be mounted in an assembly or relative to an environment. Additionally, the term “couple” and variants of it such as “coupled”, “couples”, and “coupling” as used in this description are intended to include indirect and direct connections unless otherwise indicated. For example, if a first device is coupled to a second device, that coupling may be through a direct connection or through an indirect connection via other devices and connections. Similarly, if the first device is communicatively coupled to the second device, communication may be through a direct connection or through an indirect connection via other devices and connections.
It is contemplated that any part of any aspect or embodiment discussed in this specification can be implemented or combined with any part of any other aspect or embodiment discussed in this specification.
The scope of the claims should not be limited by the preferred embodiments set forth in the examples, but should be given the broadest interpretation consistent with the description as a whole.
This application claims the benefit of U.S. Provisional Application No. 62/950,022, filed on Dec. 18, 2019, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62950022 | Dec 2019 | US |