Cantilevered pull-out shelf system

Information

  • Patent Grant
  • 6231138
  • Patent Number
    6,231,138
  • Date Filed
    Wednesday, March 10, 1999
    25 years ago
  • Date Issued
    Tuesday, May 15, 2001
    23 years ago
Abstract
An extension and retraction system for an article of furniture, such as a storage unit, includes a mounting structure for securement to the storage unit, a base arrangement for mounting to a floor or other supporting surface, and a cantilever-type extension and retraction arrangement interposed between the mounting structure and the base arrangement. The extension and retraction arrangement is in the form of a plurality of slide assemblies, each of which includes a stationary inner guide member mounted to the base arrangement mounted to each stationary guide member for telescoping inward and outward movement. Each extension member is connected to the mounting structure, and exertion of a pull-out or push-in force on the article of furniture is transferred through the mounting structure to cause extension and retraction of the extension members, to provide movement of the article of furniture between an extended position and a retracted position. The extension and retraction system is particularly well suited for applications such as high density shelving or storage, in which a number of similarly constructed units are assembled in a closely spaced relationship, such that movement of one of the units to an extended position provides access to the contents of the unit. The number of slide assemblies may be varied according to the load requirements for the article of furniture, to provide flexibility in manufacture and installation while maintaining the same basic design for the extension and retraction system.
Description




BACKGROUND AND SUMMARY OF THE INVENTION




This invention relates to furniture such as shelving or the like, and more particularly to a pull-out system for providing movement of furniture such as high density shelving between a retracted position and an extended position.




Various systems are known for providing pull-out movement of an article of furniture, such as a shelf, bookcase or the like, between a retracted position and an extended position. Systems of this type are useful for providing high density storage, in that there is no aisle between adjacent units. Access to a unit is obtained by pulling the unit outwardly to its extended position while leaving the adjacent units in the retracted position. This enables a user to access stored items from the front or rear of the unit.




Several types of known systems provide movement of a storage unit via engagement with a supporting surface such as a floor. In one form, the unit is mounted to a base having a set of wheels which provides movable support for the unit as it is moved between its extended and retracted positions. Another construction involves a hidden track system which is movable along with the unit and which includes spaced support members which engage the supporting surface as the unit is pulled outwardly to its extended position, and which are moved upwardly out of engagement with the supporting surface as the unit is returned to its retracted position. While these systems function satisfactorily to provide movement of a storage unit between extended and retracted positions, each is disadvantageous in certain applications in that the unit engages the floor as it is moved between its extended and retracted positions. In some usage environments, the unit will be mounted to or adjacent a floor having a wearable floor covering such as carpet, and repeated movements of the unit between its extended and retracted positions results in wear of such floor coverings.




To overcome this drawback, it is known to mount a stationary base to the floor, and to provide a telescoping frame assembly between the base and the storage unit. The telescoping frame assembly is adapted to provide cantilevered movement of the storage unit between its extended and retracted positions, without engagement with the floor or other supporting surface. This type of system functions generally satisfactorily, but the telescoping frame assembly is complex, heavy and difficult to manufacture and assemble in a cost-effective manner.




It is an object of the present invention to provide a cantilevered extension and retraction system for use in combination with an article of furniture, to provide movement of the article of furniture between an extended and retracted position without engagement with a supporting surface such as a floor. It is a further object of the invention to provide such a system which is relatively simple in its components and construction, yet which provides highly satisfactory and easy movement of the storage unit between its extended and retracted positions. It is a further object of the invention to provide such a system which involves a novel application of conventional components in an extension and retraction system. A still further object of the invention is to provide such a system which is easy to install and to interconnect with conventionally constructed storage units. A still further object of the invention is to provide such a system which can be differently configured to accommodate varying load requirements for the article of furniture.




In accordance with one aspect of the invention, a cantilevered pull-out system for an article of furniture, such as a storage unit, includes a base arrangement for mounting to a supporting surface such as a floor. One or more extendible and retractable slide members are adapted for interconnection with the base arrangement, and each slide member includes a stationary portion mounted to the base arrangement and an extendible and retractable portion movably mounted to the stationary portion. The article of furniture is adapted to be mounted to a support structure, which is secured to the extendible and retractable portion of each slide member. The slide members are constructed and arranged to provide movement of the support structure and the article of furniture between a retracted position in which the support structure and the article of furniture are located over the base arrangement, and a cantilevered extended position in which the support structure and the article of furniture are moved outwardly relative to the base without engagement of the support structure with the supporting surface.




The base arrangement is preferably in the form of two or more base members, each of which includes a slide member mounting section and a floor-mounting section for securement to the supporting surface. The stationary portion of each slide member is adapted for mounting to the slide member mounting section of each base member. The base members are separate from each other, and the floor-mounting section of each base member is secured to the supporting surface separately from that of the other base members. The stationary portions of the slide members span between and are supported above the supporting surface by the slide member mounting sections of the base members. The number of extendible and retractable slide members is selected according to the load requirements for the article of furniture, and the configuration of the slide member mounting section of each base member can vary according to the number of slide members to be mounted to the base members. The floor-mounting section of each base member is preferably in the form of a floor-engaging member which extends substantially transversely to the direction of movement of the support structure and the article of furniture between its extended and retracted positions, and the slide member mounting section of each base member is in the form of a series of slide mounting members extending upwardly from the floor-engaging member. Each floor-engaging member includes a floor-engaging flange adapted to receive one or more fasteners for engagement with the floor or other supporting surface, and an adjustable elevation member spaced from the floor-engaging flange. In a preferred form, each floor-engaging member defines a wall spaced vertically above the floor-engaging flange, and the adjustable elevation member includes a foot located below the wall and engageable with the supporting surface, and a threaded shank extending upwardly from the foot. The threaded shank is engaged with threaded structure associated with the wall of the floor-engaging member, such that turning of the threaded shank results in adjustment of the elevation of the foot to provide leveling of the floor-engaging member.




The one or more extendible and retractable slide members are preferably in the form of a series of substantially identically constructed slide members interposed between the base arrangement and the support structure. Each slide member may be a telescoping slide assembly, and the stationary portion of each slide assembly includes an axially extending guide member mounted to the base arrangement along its length. The base arrangement includes a pair of slide member mounting sections spaced along the length of the guide member of each slide assembly, and each guide member is mounted to the spaced slide member mounting sections. The extendible and retractable portion of each slide member is in the form of an extension member adapted for inward and outward telescoping movement relative to the guide member. The support structure is secured to the extendible and retractable portion of each slide member by means of an axially extending support member mounted to each extension member and engaged with the support structure.




The support structure preferably includes a releasable engagement arrangement for providing releasable mounting of the article of furniture to the support structure. In a preferred form, the support structure includes a rigid frame section for securement to the article of furniture, and a series of support members interposed between the rigid frame section and the extendible and retractable portions of the slide members. The support members are preferably in the form of elongated structural support members, each of which is mounted to an extension member of one of the slide members. In a preferred form, an outer pair of support members are interconnected with a pair of spaced cross-members, to make up the rigid frame section. Each support member may include a pair of spaced, upwardly extending projections which extend through a pair of openings formed in a transverse wall associated with the spaced crossmembers of the rigid frame section. A spacer arrangement may be interposed between the transverse wall and selected ones of the support members, for ensuring that the support members and the slide assemblies are equally loaded.




The invention further contemplates a method of assembling a pull-out mechanism for an article of furniture, such as a storage member. The method involves the steps of securing the article of furniture to a mounting structure, and providing a base arrangement adapted for securing to a supporting surface. The method further includes connecting a series of substantially identically constructed extendible and retractable slide assemblies between the base arrangement and the mounting structure. The number of slide assemblies is selected according to the load requirements for the article of furniture. The slide assemblies are interconnected with the mounting structure and the base arrangement, and provide movement of the mounting structure and the article of furniture between retracted and extended positions. The base arrangement is preferably in the form of a series of base members, each of which is adapted for separate mounting to the supporting surface. The step of interconnecting the slide assemblies with the base arrangement is carried out by securing a fixed inner portion of each slide assembly to one of a series of mounting areas associated with each base member. The method further includes the step of varying the configuration of the base member according to the selected number of slide assemblies, to provide the required number of mounting areas for the selected number of slide assemblies. Each base member preferably includes a floor-engaging member, and the step of varying the configuration of the base member is carried out by securing a series of slide mounting members to the floor-engaging member in configurations adapted to mount varying numbers of fixed inner slide assembly portions.




Various other features, objects and advantages of the invention will be made apparent from the following description taken together with the drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




The drawings illustrate the best mode presently contemplated of carrying out the invention.




In the drawings:





FIG. 1

is an isometric view of a number of storage members or units incorporating the extension and retraction system of the present invention, showing the units in a retracted position;





FIG. 2

is a view similar to

FIG. 1

, showing movement of one of the units to an extended position to provide access to items stored on the storage unit;





FIG. 3

is a section view taken along line


3





3


of

FIG. 1

;





FIG. 4

is a section view taken along line


4





4


of

FIG. 2

;





FIG. 5

is an isometric view of the extension and retraction system incorporated into the storage units of

FIGS. 1 and 2

, shown in a retracted position;





FIG. 6

is a section view taken along line


6





6


of

FIG. 5

;





FIG. 7

is a partial section view taken along line


7





7


of

FIG. 6

;





FIG. 8

is a top plan view of the extension and retraction system of

FIG. 5

;





FIG. 9

is a section view taken along line


9





9


of

FIG. 8

;





FIG. 10

is a partial section view taken along line


10





10


of

FIG. 8

;





FIG. 11

is a partial section view taken along line


11





11


of

FIG. 8

;





FIG. 12

is a partial section view taken along line


12





12


of

FIG. 8

;





FIG. 13

is an enlarged view of an end portion of

FIG. 12

;





FIG. 14

is a view similar to

FIG. 9

, showing the configuration of an extension and retraction system for use with a storage unit having a lesser load capacity;





FIG. 15

is a partial section view taken along line


15





15


of

FIG. 14

;





FIG. 16

is a view similar to

FIGS. 9 and 14

, showing the configuration of an extension and retraction system for use with a storage unit having a greater load capacity; and





FIG. 17

is a partial section view taken along line


17





17


of FIG.


16


.











DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

illustrates a series of storage units or assemblies


20


mounted adjacent a wall


22


and supported by a floor or other supporting surface


24


. In

FIG. 1

, each storage assembly


20


is shown in a retracted position, in which a side of each storage assembly


20


is located adjacent wall


22


. Storage assemblies


20


are located immediately adjacent each other, and are typically installed in a row of numerous similarly constructed storage assemblies


20


, to provide high density storage along wall


22


.




Each storage assembly


20


is movable between a retracted position and an extended position. Storage assemblies


20


of

FIG. 1

are shown in the retracted position, and the endmost one of storage assemblies


20


in

FIG. 2

is illustrated as being moved to its extended position.




Each storage assembly


20


is in the form of a storage cabinet


26


mounted to a base or mounting structure


28


, in a manner to be explained. Storage cabinet


26


is of conventional construction, including a pair of spaced sides


30


,


32


, a top


34


, and a bottom


36


which cooperate to define an internal storage space


38


which may be subdivided using a series of shelves


40


. Storage cabinet


26


has an open front which provides access to internal storage space


38


, and is preferably closed at its rear. When one of storage cabinets


26


is in its extended position as shown in

FIG. 2

, internal storage space


38


is fully exposed so as to provide access to items stored on shelves


40


. When retracted, storage cabinets


26


are located immediately adjacent each other without aisles therebetween, such that the front of each storage cabinet


26


can only be accessed by moving the storage cabinet


26


to its extended position.




While each storage assembly


20


is illustrated as including an open front storage cabinet


26


, it is understood that other types of storage members, such as file cabinets or storage cabinets with doors, may be incorporated into storage assembly


20


.




Each storage cabinet


26


extends along a longitudinal axis, along which the storage cabinet


26


is movable between its extended and retracted positions, in a manner to be explained. The open front of each storage cabinet


26


opens in a direction transverse to the longitudinal axis.




Referring to

FIGS. 3-5

, mounting structure


28


of each storage assembly


20


is connected to a cantilever-type extension system


42


for providing movement between an extended position as in

FIG. 2 and a

retracted position as in FIG.


1


. Generally, extension system


42


includes a base arrangement in the form of a series of base members


44


, in combination with a series of identically constructed self-contained slide assemblies


46


interconnected between base members


44


and mounting structure


28


.




Base members


44


are substantially identical in construction, and include an outer base member


44


positioned under the outer end of cabinet


26


when storage assembly


20


is in its retracted position, as shown in FIG.


3


. An intermediate storage member


44


is positioned approximately midway along the length of storage cabinet


26


when storage assembly


20


is in its retracted position, and an inner base member


44


is located between the intermediate storage member


44


and the inner end of storage cabinet


26


adjacent wall


22


, when storage assembly


20


is in its retracted position.




Each base member


44


includes a floor-engaging member


48


and a series of slide mounting members


50


extending upwardly from each floor-engaging member


48


. Referring to

FIGS. 6 and 7

, each floor-engaging member


48


defines spaced ends which are located outwardly of the sides of mounting structure


28


, and slide mounting members


50


are located along the length of floor-engaging member


48


between its ends.




Each floor-engaging member


48


is in the form of an inverted channel defining a top wall


52


, a front wall


54


and a rear wall


56


. A flange


58


extends rearwardly from the lower end of rear wall


56


, and is adapted to engage floor


24


. Flange


58


includes one or more openings for receiving fasteners


60


, which may be in the form of bolts adapted to engage anchors mounted in floor


24


at the location of each opening in flange


58


. In this manner, fasteners


60


function to securely mount each base member


44


to floor


24


.




Referring to

FIG. 9

, at least a pair of leveling members


62


is mounted to each floor-engaging member


48


at spaced locations along its length. Leveling members


62


are preferably located inwardly of the ends of each floor-engaging member


48


. Each leveling member includes a foot


64


and a threaded shank


66


extending upwardly from foot


64


. A nut


68


is mounted within an opening formed in top wall


52


of floor-engaging member


48


, for receiving the threads of shank


66


. The top of shank


66


includes a transverse slot, which is adapted to receive the end of a screwdriver or other satisfactory tool to enable shank


66


to be turned by a user and to thereby adjust the elevation of foot


64


, to provide leveling of base member


44


in a transverse direction. Leveling members


62


are also operated to provide longitudinal leveling of base members


44


, in a manner to be explained.




Slide mounting members


50


are in the form of endwise-mounted channel members, as shown in

FIGS. 6 and 7

. Each slide mounting member


50


includes a pair of spaced flanges


70


extending from a web


72


. A series of aligned, spaced slots


74


are formed in top wall


52


of each floor-engaging member


48


adjacent each side of top wall


52


, and a series of spaced transversely extending slots


76


are formed in top wall


52


, extending outwardly from the centerline of top wall


52


. The lower end of each flange


70


includes a tab adapted for engagement within one of slots


74


, and the lower end of each web


72


includes a tab for engagement within one of slots


76


, so as to locate slide mounting members


50


on top wall


52


of floor-engaging member


48


. Slots


74


and


76


are configured such that, when the tab of a web


72


is received within one of slots


76


, the tab of each flange


70


is received within an end area of one of slots


74


. As shown in

FIG. 7

, two of slide mounting members


50


may be placed in a back-to-back relationship to form a rectangular section, and the adjacent ends of flanges


70


may be welded together to form a tubular mounting structure extending upwardly from floor-engaging member


48


. In addition, the bottom edge of each slide mounting member


50


is preferably welded to the upper surface of top wall


52


, such that slide mounting members


50


and floor-engaging member


48


are connected in a weldment adapted to be secured to floor


24


.




As shown in

FIG. 7

, one end of each floor-engaging member


48


includes a tab


78


extending from top wall


52


, and the opposite end of each floor-engaging member


48


includes a recess


80


formed in top wall


52


. This construction provides a mating configuration, in that the tab


78


of one of floor-engaging members


48


may be received within the recess


80


of an adjacent floor-engaging member


48


, to provide alignment of a series of base members


44


when installing a number of adjacent storage assemblies


20


.




Referring to

FIG. 4

, each slide assembly


46


includes a stationary or fixed-position inner guide member


82


, an outer extension member


84


, and an intermediate slide member


86


interposed between guide member


82


and extension member


84


. Each slide assembly


46


is of conventional construction, and may representatively be that such as is available from Jonathan Manufacturing Corp. of Fullerton, Calif. under its Model No. 432. Extension member


84


is slidably mounted for telescoping inward and outward movement relative to intermediate slide member


86


, which in turn is slidably mounted for telescoping inward and outward movement relative to guide member


82


. In this manner, slide assembly


46


provides a range of inward and outward movement defined by the limit of extension of intermediate member


86


relative to guide member


82


and outer extension member


84


relative to intermediate slide member


86


.




Each guide member


82


includes a vertical wall


88


, which is adapted for placement against the outer surface of web


72


of one of slide mounting members


50


, as shown in

FIGS. 6 and 7

. A fastener, such as a screw


90


, extends through an opening in vertical wall


88


into engagement with an aligned threaded opening in web


72


, for mounting guide member


82


to one of slide mounting members


50


of each base member


44


. Base members


44


are positioned such that the slide mounting members


50


of each base member


44


are in alignment with each other in a front-to-rear direction. In this manner, a series of slide assemblies


46


are mounted to each base member


44


by engagement with one of slide mounting members


50


of each base member


44


. The alignment of base members


44


ensures that, when slide assemblies


46


are mounted in this manner, the direction of extension and retraction of each slide assembly


46


is parallel to that of the other slide assemblies


46


, which normally is perpendicular to the plane of wall


22


.




Referring to

FIGS. 3-5

and


8


, mounting structure


28


, to which storage cabinet


26


is mounted, generally includes a rigid frame assembly or section


92


in combination with a series of inner support members


94


′ which are interposed between rigid frame assembly


92


and the outer extension member


84


of the inner ones of slide assemblies


46


. A pair of outer support members


94


″ form a part of rigid frame assembly


92


, and each outer support member


94


″ is engaged with outer extension member


84


of one of the outer slide assemblies


46


.




Rigid frame assembly


92


includes a pair of mirror image upper cross-member assemblies


96


interconnected by outer support members


94


″. Each upper cross-member assembly includes an inverted shallow channel member


100


defining a top wall


102


and a pair of depending side walls


104


. An inner flange


106


extends inwardly from the inner one of side walls


104


, and an outer flange


108


extends outwardly from the outer one of side walls


104


. A series of slots


110


are formed in inner flange


106


, and a series of openings


112


are formed in outer flange


108


in alignment with slots


106


.




A mounting member, shown generally at


114


, is secured to channel member


100


. Mounting member


114


includes a pair of mounting tabs


116


which extend through slots formed in channel member top wall


102


. Each mounting tab


116


extends upwardly from a side wall


118


which is located within the internal space defined by channel member


100


. A bottom wall


120


extends between and interconnects side walls


118


. A weld is provided between mounting member


114


and top wall


102


, such as at the location where each tab


116


protrudes from the upper surface of top wall


102


, to secure mounting member


114


and channel member


100


together. Mounting member tabs


116


define slot structure which is adapted to releasably engage a locking rod


122


, the ends of which overlap a pair of lower frame members


124


of storage cabinet


126


. Engagement of locking rods


122


within the slot of each tab


116


functions to clamp storage cabinet


26


against the upper surface of top wall


102


, to firmly secure storage cabinet


26


to rigid frame assembly


92


. The details of the manner in which mounting tabs


116


and locking rod


122


interact to secure storage cabinet


26


in place are set forth in copending application Ser. No. 09/328,478 filed Jun. 9, 1999, the disclosure of which is hereby incorporated by reference.




A series of studs


124


are mounted to top wall


102


of channel member


100


, and are positioned to locate the comers of storage cabinet


26


relative to rigid frame assembly


92


. A pair of openings


126


are formed in channel member top wall


102


, for providing access to the slots in the top ends of threaded shanks


66


of leveling members


62


, to provide the user with access to threaded shanks


66


to level extension system


42


upon initial installation.




A pair of side cover members


98


span between upper cross-member assemblies


96


. Side cover members


98


conceal the sides of mounting structure


28


, and each includes a side wall


128


and an upper lip


130


extending inwardly from the upper end of side wall


128


. Upper lip


130


overlaps the outer end of each channel member top wall


102


, and includes a lateral projection


132


which is mounted to channel member top wall


102


via a fastener


134


.




Support members


94


′ and


94


″ are generally L-shaped, defining a vertical web


136


and a horizontal flange


138


at the lower end of web


136


. A projection


140


having a relatively short length is formed at both the outer and inner end of each support member


94


′ and


94


″, and a pair of projections


142


having a length longer than that of each projection


140


is formed on each support member


94


″ inwardly of each projection


140


. Projections


140


are adapted to be received within openings


112


in each channel member outer flange


108


, and projections


142


are adapted for engagement within slots


110


formed in each channel member inner flange


106


. As shown in

FIG. 4

, a series of fasteners


144


are employed to connect webs


136


of support members


94


′ and


94


″ to outer extension member


84


of each slide assembly


46


. This functions to interconnect each slide assembly


46


with mounting structure


28


, to enable movement of mounting structure


28


inwardly and outwardly relative to base members


44


and guide member


82


.




Engagement of projections


140


within openings


112


and projections


142


within slots


110


functions to fix support members


94


′ and


94


″ to upper cross-member assemblies


96


, such that support members


94


and upper cross-member assemblies


96


are movable inwardly and outwardly as a unit.




A series of L-shaped brackets


145


are provided for interconnecting each channel member


102


with outer support members


94


″, such that channel members


102


and outer support members


94


″ cooperate to define rigid frame section


92


. Each outer support member


94


″ includes an extended projection


146


, and each bracket


145


includes a vertical leg


148


attached to extended projection


146


via a screw


150


. Each bracket


145


further includes a horizontal leg


152


which overlies channel member inner flange


106


and is secured thereto by a pair of screws


154


. With this arrangement, outer support members


94


″ function to structurally interconnect upper cross-member assemblies


96


, to form a rigid framework which is interconnected with the outer slide assemblies


46


via connection of outer support members


94


″ with outer extension members


84


of the outer slide assemblies


46


.




In the illustrated embodiment, the rigid framework of mounting structure


28


is made up of channel members


102


in combination with outer support members


94


″. Alternatively, the rigid framework could be made up of a pair of cross-members welded or otherwise rigidly interconnected with a pair of longitudinal frame members, separate from the support members such as


94


″. The separate rigid framework may be connected to outer extension members


84


in any satisfactory manner, such as in the same manner as support members


94


′ are interconnected with channel members


102


.




A front cover member, shown generally at


156


, functions to conceal the front of mounting structure


28


. Front cover member


156


includes a top wall


158


which overlaps and is engaged with channel member top wall


102


, and a depending front wall which is bent rearwardly at its ends to form a pair of front side walls


160


. With this arrangement, the exposed portions of mounting structure


28


are concealed by side cover members


98


and front cover members


156


, to finish the external appearance of mounting structure


28


and to prevent access or damage to internal components.




Referring to

FIG. 10

, base members


44


are leveled in both directions to ensure even movement of each storage assembly


20


between its extended and retracted position. Such leveling is accomplished by manipulating anchor bolts


60


and leveling members


62


, to adjust the elevation of each base member


44


at the location of each leveling member


62


in both a longitudinal direction and a transverse direction, so as to provide a level condition for each guide assembly


46


.




Referring to

FIG. 11

, inner support members


94


′ are set at an elevation lower than that of outer support members


94


″. Each projection


140


of each inner support member


94


′ extends upwardly from an upper edge


164


, and a series of shims


166


are interposed between upper edge


164


and the underside of channel member outer flange


108


to ensure that each slide assembly


46


carries a share of the load of storage assembly


20


. Each projection


140


has a width less than that of each opening


112


, and has a length only slightly less than that of opening


112


. In this manner, each support member


94


′ is capable of “floating” side-to-side movement while the relative longitudinal movement between each support member


94


′ and outer flange


108


is restricted by engagement of projection


140


with the front and rear edges of opening


112


. Upon installation, the user simply varies the number of shims for each inner support member


94


′ according to the elevation of each support member


94


′ to ensure that support members


94


′ are equally loaded.




Referring to

FIG. 12

, the projection


142


of each inner support member


94


′ is received within its respective slot


110


. Again, slots


110


each have a width greater than that of projection


142


, to accommodate lateral “floating” movement between support members


94


′ and channel member inner flange


106


. Screws


150


, which secure brackets


144


to the extended flange


146


of each outer support member


94


″, functions to transfer a proportionate share of the load of storage assembly


20


to outer support members


94


″.

FIG. 13

shows lateral movement of a projection


146


of one of supporting members


94


″ within slot


110


and slight deflection of vertical leg


148


of bracket


145


to accommodate such lateral movement.




In operation, storage assemblies


20


are movable from the retracted position of

FIG. 1

to the extended position of

FIG. 2

by means of the user exerting an outward, pull-out force on a desired one of storage assemblies


20


using a handle


162


. Application of such a pull-out force is transferred from storage cabinet


26


to mounting structure


28


and thereby to slide assemblies


46


through support members


94


. The outward force causes extension of outer extension member


84


relative to intermediate slide member


86


, and outward movement of intermediate slide member


86


relative to guide member


82


. Slide assemblies


46


each include stop structure for preventing outward movement beyond a predetermined location, which is sufficient to provide full access to storage cabinet internal base


38


when moved to an extended position, as shown in FIG.


2


. When it is desired to return storage assembly


20


to its retracted position of

FIG. 1

, the user exerts a push-in force on the extended storage assembly


20


, which is transferred to slide assemblies


46


in the same manner as described above for retracting each telescoping assembly


46


and enabling movement of the extended storage assembly


20


back to its retracted position.





FIGS. 14 and 15

illustrate a lower-capacity version of an extension system


42


′ for interposition between supporting structure


28


and base members


44


. The version of

FIGS. 14 and 15

differs from that described previously in that only three slide assemblies


46


are employed. In this version, only three slide mounting members


50


are secured to each floor-engaging member


48


. None of the slide mounting members


50


are back-to-back, and each slide mounting member supports only a single slide assembly


46


. Slide mounting members


50


are positioned on floor-engaging member


48


such that slide assemblies


46


are substantially evenly distributed across the width of mounting structure


28


. Only selected ones of slots


74


,


76


are employed to locate slide mounting members


50


, and slide mounting members


50


are mounted to floor-engaging member


48


by welding, as discussed previously. Each slide assembly


46


is mounted to one of slide mounting members


50


and support members


94


′ and


94


″ are engaged with mounting structure


28


and slide assemblies


46


, all as described previously.





FIGS. 16 and 17

illustrate the configuration of an extension system


42


″ having a greater capacity than that illustrated in

FIGS. 1-13

. In this version, each slide mounting member


50


is oriented in a back-to-back relationship with another slide member


50


, and a slide assembly


46


is mounted to the mounting wall of each slide mounting member


50


. In this embodiment, each slot


74


and


76


is used to locate one of slide mounting members


50


, which are welded both to floor-engaging member


48


and to each other to form rigid tube assemblies extending upwardly from floor-engaging member


48


. Again, slide assemblies


46


are mounted to slide mounting members


50


and support members


94


′ and


94


″ are engaged with mounting structure


28


and slide assemblies


46


, all as described previously.




In the versions of

FIGS. 14

,


15


and


16


,


17


, the configuration of the slots in channel member flanges


106


and


108


is varied according to the number of slide assemblies


46


employed for each version of extension system


42


.




It can thus be appreciated that any number of slide assemblies


46


can be employed according to the load requirements of storage cabinet


26


. In this manner, the same basic design of mounting structure


28


and base members


42


can easily be adapted to vary the capacity of storage assemblies


20


, according to user or manufacturer requirements.




The invention thus provides a highly efficient and effective mechanism for providing movement of a storage cabinet between extended and retracted positions. The invention utilizes conventional slide assemblies in a novel application, and provides a simple and efficient system for interconnecting the slide assemblies with a storage cabinet and for mounting the slide assemblies to a floor.




Various alternatives and embodiments are contemplated as being within the scope of the following claims particularly pointing out and distinctly claiming the subject matter regarded as the invention.



Claims
  • 1. A cantilevered pull-out system for an article of furniture, comprising:a base arrangement adapted to be stationarily mounted to a supporting surface; a plurality of separate, self-contained extendible and retractable slide members, wherein each slide member is detachably mounted to the base arrangement independently of the other slide members, and wherein each slide member includes a stationary portion and an extendible and retractable portion slidably mounted to the stationary portion for extension and retraction relative to the stationary portion, wherein the stationary portion of each slide member is mounted to the base arrangement separately from the stationary portion of each of the remainder of the slide members, and wherein the extendible and retractable portion of each slide member is extended and retracted relative to its respective stationary portion separately from the extendible and retractable portions of the remainder of the slide assemblies; and a support structure to which the article of furniture is adapted to be mounted, wherein the support structure is secured to the extendible and retractable portion of each slide member; wherein the slide members are constructed and arranged to provide movement of the support structure and the article of furniture between a retracted position in which the extendible and retractable portion of each slide member is retracted relative to its respective stationary portion and the support structure and the article of furniture are located over the base arrangement, and a cantilevered extended position in which the extendible and retractable portion of each slide member is extended relative to its respective stationary portion and the support structure and the article of furniture are moved outwardly relative to the base arrangement without engagement of the support structure with the supporting surface; whereby the detachable mounting of each slide member to the base arrangement independently of the other slide members enables the number of slide members to be varied according to the capacity of the article of furniture, and enables each slide member to be removed from the base arrangement for servicing or replacement independently of the other slide members.
  • 2. The pull-out system of claim 1, wherein the base arrangement comprises two or more base members, each of which includes a floor-mounting section for securement to the supporting surface and a slide member mounting section, wherein the stationary portion of each slide member is mounted to the slide member mounting section of each base member.
  • 3. The pull-out system of claim 2, wherein the base members are separated from each other and the floor-mounting section of each base member is adapted to be stationarily mounted to the supporting surface separately from that of the other base members, and wherein the stationary portions of the slide members span between and are supported above the supporting surface by the slide member mounting sections of the base members.
  • 4. The pull-out system of claim 3, wherein the number of extendible and retractable slide members is selected according to the load requirements for the article of furniture, and wherein the configuration of the slide member mounting section of each base member varies according to the selected number of slide members.
  • 5. The pull-out system of claim 3, wherein the floor-mounting section of each base member comprises a floor mounting member extending substantially transversely to the direction of movement of the support structure and the article of furniture between its extended and retracted positions, and wherein the slide member mounting section of each base member comprises a plurality of slide mounting members extending upwardly from the floor mounting member.
  • 6. The pull-out system of claim 5, wherein one or more of the slide mounting members is configured to mount the stationary portion of a pair of slide members.
  • 7. The pull-out system of claim 5, wherein each floor mounting member comprises a floor-engaging flange adapted to receive one or more fasteners for engagement with the supporting surface, and an adjustable elevation member spaced from the floor-engaging flange.
  • 8. The pull-out system of claim 7, wherein each floor mounting member includes a wall spaced vertically above the floor-engaging flange, and wherein the adjustable elevation member comprises a foot located below the wall and engageable with the supporting surface, and a threaded shank extending upwardly from the foot, wherein the threaded shank is engaged with threaded structure associated with the wall such that turning of the threaded shank results in adjustment of the elevation of the foot to provide leveling of the floor mounting member.
  • 9. The pull-out system of claim 1, wherein the plurality of extendible and retractable slide members are substantially identical in construction.
  • 10. The pull-out system of claim 9, wherein each slide member comprises a telescoping slide assembly, and wherein the stationary portion of each slide assembly comprises an axially extending stationary guide member mounted to the base arrangement along its length.
  • 11. The pull-out system of claim 10, wherein the base arrangement includes a pair of slide member mounting sections spaced along the length of the stationary guide member of each slide assembly, wherein each stationary guide member is mounted to the spaced slide member mounting sections of the base arrangement.
  • 12. The pull-out system of claim 10, wherein the extendible and retractable portion of each slide member comprises an extension member adapted for inward and outward telescoping movement relative to the guide member, wherein the support structure is secured to the extendible and retractable portion of each slide member and includes an axially extending support member mounted to each extension member.
  • 13. The pull-out system of claim 1, wherein the support structure includes a releasable engagement arrangement adapted to provide releasable mounting of the article of furniture to the support structure.
  • 14. The pull-out system of claim 1, wherein the support structure includes a rigid frame section adapted to be secured to the article of furniture, and a series of support members interposed between the rigid frame section and the extendible and retractable portions of the slide members.
  • 15. The pull-out system of claim 14, wherein the support members comprise a series of elongated structural support members, each of which is separately mounted to an extendible and retractable portion of one of the slide members and is interconnected with the rigid frame section.
  • 16. The pull-out system of claim 15, wherein each support member is interconnected with the rigid frame section by means of a pair of upwardly extending projections formed on the support member and extending through a pair of openings formed in transverse wall structure associated with the rigid frame section.
  • 17. The pull-out system of claim 16, further comprising a spacer arrangement associated with the support members and engageable with the transverse wall structure of the rigid frame section, wherein a projection of each of the selected support members extends through the spacer arrangement for transferring the load of the article of furniture to the slide members through the rigid frame member.
  • 18. An extension and retraction mechanism for use with an article of furniture, comprising:a base adapted to be fixed to a supporting surface; a mounting structure adapted for securement to the article of furniture; and a plurality of separate, self-contained telescoping slide assemblies interposed between the base and the mounting structure, wherein each slide assembly is detachably mounted to the base and the mounting structure separately from the remainder of the slide assemblies, and wherein the slide assemblies are retractable and extendible to provide movement of the mounting structure, and thereby the article of furniture, between a retracted position in which the article of furniture is positioned over the base, and an extended position in which the mounting structure and the article of furniture are moved outwardly relative to the base in a cantilevered manner without engagement with the supporting surface; whereby the detachable mounting of each slide assembly to the base separately from the remainder of the slide assemblies enables the number of slide assemblies to be varied according to the capacity of the article of furniture, and enables each slide assembly to be removed from the base for servicing or replacement separately from the remainder of the slide assemblies.
  • 19. The extension and retraction mechanism of claim 18, wherein the mounting structure includes a rigid frame section and wherein each telescoping slide assembly includes a fixed portion mounted to the base and an extendible and retractable portion movable relative to the fixed portion between an extended and retracted position, and further comprising a plurality of support members, wherein each support member is mounted to the extendible and retractable portion of each slide assembly and interconnected with the rigid frame section separately from the remainder of the support members.
  • 20. The extension and retraction mechanism of claim 18, wherein the base comprises a series of separate base assemblies, each of which includes a floor mounting member adapted for engagement with the supporting surface and a plurality of upwardly extending slide assembly mounting members, each of which is secured to a fixed portion forming a part of each slide assembly.
  • 21. The extension and retraction mechanism of claim 20, wherein the floor mounting member of each base assembly extends in a direction transverse to the direction of movement of the mounting structure and the article of furniture between its extended and retracted positions, wherein each floor mounting member defines a pair of spaced ends which include engagement structure configured to mate with the engagement structure of a floor mounting member of the base assembly of an adjacent extension and retraction mechanism.
  • 22. An extension and retraction system for a storage member, comprising:base means adapted to be mounted to a supporting surface; a plurality of separate, self-contained extendible and retractable slide members, wherein each slide member is detachably mounted to the base means independently of the other slide members, and wherein each slide member includes an inner portion and an extension portion movably mounted to the inner portion, wherein the inner portion of each slide member is fixed to the base means separately from the remainder of the slide members; and mounting means adapted to mount the storage member to the extension portion of each slide member; wherein the slide members are configured to provide movement of the storage member relative to the base means between an extended position and a retracted position without engagement with the supporting surface during movement of the storage member; wherein the detachable mounting of each slide member to the base means independently of the other slide members enables the number of slide members to be varied according to the capacity of the storage members, and enables each slide member to be removed from the base means for servicing or replacement independently of the other slide members.
  • 23. The extension and retraction system of claim 22, wherein the base means comprises a series of base members adapted to be secured to the supporting surface, wherein each base member includes mounting structure for mounting the inner portion of one of the slide members separately from the remainder of the slide members.
  • 24. The extension and retraction system of claim 22, wherein the mounting means comprises a rigid frame assembly adapted for securement to the storage member, and a support member mounted to the extension portion of each slide member and interconnected with the rigid frame assembly.
  • 25. The extension and retraction system of claim 22, wherein the rigid frame assembly comprises a pair of spaced transverse cross-members and a pair of support members fixed to and extending between the pair of cross-members.
  • 26. The extension and retraction system of claim 24, including a releasable engagement arrangement adapted to be interposed between the rigid frame assembly and the article of furniture for releasably engaging the article of furniture with the rigid frame assembly.
  • 27. A method of assembling a pull-out mechanism for an article of furniture, comprising the steps of:providing a mounting structure adapted to be mounted to the article of furniture; providing a base arrangement adapted to be secured to a supporting surface; and interconnecting a selected number of separate, self-contained substantially identically constructed extendible and retractable slide assemblies between the base arrangement and the mounting structure by detachably mounting each slide assembly to the base arrangement independently of the other slide assemblies, wherein the number of slide assemblies is selected according to the load requirements for the article of furniture, and wherein the slide assemblies provide movement of the mounting structure and the article of furniture between a retracted position located over the base arrangement and an extended position located outwardly of the base arrangement; whereby the independent detachable mounting of the slide assemblies to the base arrangement enables each slide assembly to be removed from the base arrangement separately from the other slide assemblies.
  • 28. The method of claim 27, wherein the step of providing a base arrangement comprises providing a series of base members, each of which is adapted for separate mounting to the supporting surface, and wherein the step of interconnecting the slide assemblies with the base arrangement comprises securing a fixed inner portion associated with each slide assembly to one of a plurality of mounting areas associated with each base member, wherein each slide assembly is interconnected with the base arrangement separately from the remainder of the slide assemblies.
  • 29. The method of claim 28, further comprising the step of varying the configuration of the base member according to the selected number of slide assemblies to provide the required number of mounting areas for the selected number of slide assemblies.
  • 30. The method of claim 29, wherein the step of varying the configuration of the base member is carried out by providing a floor mounting member and securing a number of slide assembly mounting members to the floor mounting member, wherein the number and configuration of the slide assembly mounting members is selected according to the selected number of slide assemblies.
  • 31. The method of claim 27, wherein the article of furniture is adapted to be secured to the mounting structure by releasably engaging the article of furniture with a rigid frame section forming a part of the mounting structure.
  • 32. The method of claim 31, wherein the step of interconnecting the slide assemblies with the mounting structure comprises securing a support member to an extendible portion associated with each slide assembly, and interconnecting each support member with the rigid frame section.
  • 33. The method of claim 27, wherein the step of providing a base arrangement includes providing a series of separate base members which are adapted to be spaced apart from each other and mounted to the supporting surface, wherein each base member includes a slide assembly mounting area, and wherein the step of interconnecting the slide assemblies with the base arrangement comprises mounting a fixed inner portion of each slide assembly to the slide assembly mounting area of each base member.
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Entry
Ultrastor High Density Storage Brochure, Stewart Systems, P.O. Box 680625, Franklin, TN 37068, undated.