1. Field
The present disclosure relates to caps and nozzles, in particular those suitable for use to close a container. The disclosure also relates to an assembly comprising the nozzle or cap and to a container fitted with the nozzle and/or cap. Of particular interest, are those caps and nozzles that are used to close a container that holds a curable product, for example adhesives, sealants and coatings. The nozzle may be of the type that is for attachment to a container from which it is desired to dispense the contents. Alternatively the nozzle may be integrally formed as part of the container. Containers closed by the assembly, in particular packs having a container closed by the assembly and having curable product within the container also form part of the present disclosure. Of particular interest are containers such as aluminum tubes that may be closed with such an arrangement. The various aspects are of interest in particular for curable products such as instant adhesives for example cyanoacrylate-based materials.
2. Brief Description of Related Technology
Those skilled in the art of caps/nozzles will know that there are many types of cap/nozzle assembly which have been devised for different end uses. International Patent Application no. PCT/IE2005/000010 describes one type of a cap and nozzle assembly which is suitable for use with a curable product. This cap and nozzle assembly is engineered to create high shear forces along the longitudinal axis of the cap/nozzle assembly. The shear forces help overcome any bonding between the cap and the nozzle caused by cured curable product.
A cap of the type having gripping wings thereon, for manual gripping thereof, is described in International Patent Publication No. WO 01/56894. The cap fits over a brush type applicator. In the embodiments shown, the cap (see for example FIGS. 4 and 14 of WO 01/56894) acts as an overfitting cap to an applicator (not to a nozzle). Furthermore, the cap does not provide a visual indication to a user of the direction of removal of the cap.
It is desirable to provide a cap/nozzle arrangement which will give a visual indication to a user of the correct “on” position of the cap on the nozzle, and additionally a visual indication of the direction for removal, for example direction of twisting, of the cap to remove it from the nozzle. It is further desirable to provide an ergonomically designed cap that maximises the translation of the force exerted on the cap by the user into a twisting force to remove the cap from the nozzle.
A further difficulty is that in certain instances where a dispensing nozzle/cap assembly is provided the nozzle may be removed with the cap. For example where cured product fouls the interengaging mechanism between the cap and the nozzle the two may become difficult to separate. In such an instance use of increased force may remove the cap and the nozzle together from a tube holding product. This is obviously undesirable, particularly in the case of aluminum tubes and/or where the material being dispensed is an instant adhesive such as a cyanoacrylate. It is of interest to avoid this potential problem where possible.
In one aspect a cap/nozzle arrangement is provided which functions in a manner which is particularly intuitive to a user. In a further aspect a locking arrangement is provided for locking a cap/nozzle arrangement on a tube. This avoids inadvertent removal of a dispensing nozzle when removing a cap. The various aspects may be used to (store and) dispense industrial or consumer products for instance curable products such as adhesive products.
a is a front elevational view thereof;
b is a side elevational view thereof;
c is a rear elevational view thereof;
d is a side elevational view thereof from the other side thereof;
e is a top plan view thereof;
f is an underneath view thereof;
g is a perspective view thereof from a top and side thereof;
a is a front elevational view thereof;
b is a side elevational view thereof;
c is a rear elevational view thereof;
d is a side elevational view thereof from the other side thereof;
e is a top plan view thereof;
f is an underneath view thereof;
g is a perspective view thereof from a top and side thereof;
a is a front elevational view thereof;
b is a side elevational view thereof,
c is a rear elevational view thereof;
d is a side elevational view thereof from the other side thereof;
e is a top plan view thereof;
f is an underneath view thereof;
g is a perspective view thereof from a top and side thereof;
a is a front elevational view thereof;
b is a side elevational view thereof;
c is a rear elevational view thereof;
d is a side elevational view thereof from the other side thereof;
e is a top plan view thereof;
f is an underneath view thereof;
g is a perspective view thereof from a top and side thereof.
a is a front elevational view of the cap/nozzle assembly;
b is a side elevational view of the cap/nozzle assembly;
c is a rear elevational view of the cap/nozzle assembly;
d is a side elevational view of the cap/nozzle assembly from the other side thereof;
e is a perspective view of the cap/nozzle assembly in the secured position from a top and side thereof;
f shows an exploded side perspective view of the aligned cap/nozzle assembly;
g is an underneath view of the cap/nozzle assembly;
h is a top plan view of the cap/nozzle assembly;
i is a side elevational view of the cap of
j is a perspective view of the cap of
k is a bottom plan view of the cap of
l is an enlarged partial perspective view of the bottom of the cap of
m is a top plan view of the cap of
n is a top plan view of the nozzle of
With reference to the embodiment shown in
The housing 25 is for receiving and overfitting at least a part of an elongate nozzle body of the nozzle 3 as shown in
With reference to
Each wing portion 30 has a wing profile with an inner part or wing stem 31 best seen from
It will be appreciated that the term “inner part” is used to describe that part of the wing portion distal to the outer part and in general that part which extends to meet and join the other wing portions. In general the inner parts will extend about the longitudinal axis 20 of the cap 2. As with the other parts of the wing portions the inner part extends along the entire length of the wing portion.
An intermediate wing part 33 (shown best if
In addition in the embodiment each wing portion 30 is contiguous with the adjacent ones and therefore the exterior shape (and profile) of the cap is defined entirely by the contiguous shape created by the wing portions. While it will be appreciated that different shapes of cap can be provided by employing different numbers and shapes of wing portions, the contiguous nature of the wing portions forming the cap should not be lost.
In the embodiment shown the cap 2 is a screw-on cap so it is desirable that the mouth 27 is circular in shape. In turn, the wing portions 30, in particular the outer ends thereof (as defined by the terminal faces 36 thereof), also are arranged so that each, at any given point thereon (running from the mouth 27 of the cap to the closed end 21 thereof), substantially lie along a circle of a given radius drawn about the longitudinal axis 20 of the cap.
It will be noted that each wing portion 30 runs from the base end 28 of the cap to the closed end 21. As stated above each wing portion 30 is contiguous with the next so that an exterior face (trailing face) 34 of one wing portion together with an exterior face (leading face) 35 of an adjacent wing portion 30 form one continuous somewhat concave surface 37. The concave surfaces 37 run between the terminal faces 36 on the sides of each wing portion 30. The concave surfaces 37 can also be described as running from respective sides of each wing portion 30 to respective sides of adjacent wing portions.
The wing portions 30 are given a part helical, a skewed or twisted appearance as will be explained in more detail below. The wing portions 30 are profiled in this way to give a visual indication to a user of the direction of twisting for removal of the cap.
In addition, the concave surfaces of the cap are helically skewed in the direction required to twist the cap to remove the cap from the nozzle. Normally, to remove a cylindrical cap from a cylindrical nozzle, a user will grip the cap with the thumb and fingers. With standard cylindrical or conical shaped caps, or even caps with lobes or ridges set perpendicular to the longitudinal axis of the cap, the user must exert forces in two directions simultaneously; the first force is a gripping force in the direction from the exterior of the cap towards the centre of the cap. The second force is a twisting, circular force, in the direction required to remove the cap from the nozzle. In circumstances where the cap is closed tightly on the nozzle, for example, by being additionally bonded by excess or spilled adhesive, the user must exert a very strong gripping force with fingers and thumb and exert the twisting force by means of additional arm and wrist motion. This can prove uncomfortable for the user, and can require a combination of strength and dexterity beyond some users.
The present invention overcomes or ameliorates to an extent these drawbacks by means of a cap for reversibly closing over a nozzle comprising at least three wing portions helically pitched in the direction required to remove the cap from the nozzle. Preferably, the cap comprises helically pitched (skewed) concave surfaces between the wing portions. The advantage of this is that when a user's thumb, index and middle fingers engage with the concave surfaces in a gripping action the helical pitch (twist) naturally biases the gripping force generated by the user in the direction required to remove (unscrew) the cap from the nozzle.
In addition, the helically pitched concave surfaces provides greater comfort than would non-concave surface when the user generates a twisting force to remove the cap from the nozzle with fingers and thumb.
The terminal face 36 advantageously has a desired wedge shape. The wedge shape can be created by having one edge run substantially parallel to the longitudinal axis of the cap 2 while the other edge is angled thereto and converges toward the other edge in the direction from the base end 28 of the cap to the closed end 21 thereof. In the embodiment shown in the Figures, edge 39 runs substantially parallel to the longitudinal axis of the cap 2 while edge 38 is angled thereto and converges toward the edge 39 in the direction from the base end 28 of the cap to the closed end 21 thereof. The edges 38 and 39 are substantially straight edges, as the concave surfaces 37 run from the edges 38 and 39 the concavity of the surface increases (is more pronounced) toward edge 38 and also toward the (top) closed end of the cap 2. This contributes to the skewed or part-helical profile of the cap.
In one embodiment the wing portions 30 have a tapered profile which can be best seen from
As shown best in
A corner 40 between a terminal face 36 and a respective top face 41 of the top end 21 may be rounded for handling purposes and to avoid sharp edges.
With reference to
It will be appreciated that the cap 2 in this embodiment lies substantially within its own circumferential footprint. In particular it is to be noted that the wing portions 30, while they may flare out to a small extent toward the closed end 21 of the cap, are within the footprint of the base end of the cap.
Referring now to
An inclined shoulder 55 on the nozzle body extends between the upper portion 53 and the base portion 54. It is against the shoulder 55 that the base end 28 of the cap 2 will abut to form the assembly of
The nozzle 3 has a dispensing end 51 at the top end or tip thereof. An internal conduit 56 runs longitudinally from a base end 57 of the nozzle body 2 to the dispensing end 51 thereof. The conduit is for delivering product from the base end to the dispensing end 51. The conduit is typically centred about a longitudinal axis 64 of the nozzle 3. The base end 57 may be provided with interengaging formations to allow it to be attached to a container holding curable product. Alternatively the nozzle could be formed as an integral part of a container.
As can be seen from the drawings and
The nozzle body 50 shown in
As best seen from
In the embodiment the tapered profile is such that the distance between the edges 62 and 63 decreases (on the base portion 62) in a direction from the lower intake end 57 toward the dispensing end 51, though it will be appreciated that other tapered profiles are possible. In particular each face 61 has a desired wedge shape. The wedge shape is created by having one edge run substantially parallel to the longitudinal axis 64 of the nozzle 3 while the other edge 63 is angled thereto and converges toward that edge in the direction from the lower intake end 57 toward the dispensing end 51.
In the embodiment edge 63 runs substantially parallel to a longitudinal axis 64 of the nozzle 3 while edge 62 is angled thereto and converges toward the edge 63 in the direction from the lower intake end 57 toward the dispensing end 51. The edges 62 and 63 are substantially straight edges.
The profile of the depressions 59 is concave running from the edge 62 and 63, and if desired (and as shown in the embodiment) the depression may increase toward edge 65 which is the edge between shoulder 55 and the base portion 54. This profile, as shown in the Figures, is arranged to come into register with the profile of the cap 2 when the cap is fitted to the nozzle. This arrangement gives the nozzle 3 an overall symmetry.
The wedge shape of faces 61 of the intermediate portion runs along the entire length of the base portion 54. The depression 59 has a series of parallel ribs 66 thereon.
The ribs 66 are for ease of gripping etc.
The intake end 57 of the nozzle 3 may be provided with engaging means to allow it to be attached to a container such as an aluminum tube for holding a curable product such as an adhesive.
Another embodiment of a cap and nozzle assembly similar to those previously described is shown in
With reference to
The cap inside surface 23 defines a cavity within the cap extending from a generally circular opening 116 at the cap base end 28 toward the cap closed end 21. The opening 116 is surrounded by inclined surfaces 104, 106, 108, Engaging formations 29 project from the inside surface 23 for inter-engagement with cooperating engaging formations 58 on the nozzle to help removably secure the cap to the nozzle. Advantageously, the engaging formations 29 are interrupted screw threads. The inside surface 23 may define a step 118 or other portion between the engaging formations and the cap closed end.
With reference to
A retaining section 122 extends axially from the shoulder portion 120 and terminates at a face 124. The retaining section 122 has a smaller diameter than the diameter defined by the trilobal base portion 54. The nozzle upper portion 53 extends axially from the face 124 to the dispensing end 51. The nozzle upper portion 53 has a smaller diameter than the retaining section 122. The internal conduit 56 fluidly extends from the intake end 57 to the dispensing end 51.
The shoulder portion comprises three inclined surfaces 126, 128, 130. Advantageously each inclined surface partly spirals around the retaining section 122. Each inclined surface terminates at a shoulder 134. A catch 136, which may be adjacent the shoulder 134, projects axially from one or more of the inclined surfaces.
Engaging formations 58 project from the surface of the retaining section 122 for inter-o engagement with cooperating engaging formations 29 on the cap to help removably secure the cap to the nozzle. Advantageously, the engaging formations 58 are interrupted screw threads.
The cap 2 is overfitted and inter-engaged with the nozzle 3 to form the cap/nozzle assembly 1. This operation comprises longitudinally inserting the nozzle upper portion 53 and retaining section 122 through mouth 27 and into the housing 25.
During insertion the cap and nozzle are subjected to relative rotation so that the respective screw threads 29 and 58 inter-engage. As relative rotation continues inter-engagement of the screw threads 29, 58 moves the cap base end 28 axially closer to the nozzle shoulder 55 so that inclined surfaces 104, 106, 108 on the cap come into engagement with adjacent inclined surfaces 126, 128, 130 on the nozzle.
As rotation of the cap and nozzle continues to the closed or secured position shown in
The cap can be removed by rotating the cap in the opposite direction with a force to sufficient to overcome the catch 136 bias in the detent 114, During removal the inclined surfaces of the nozzle 126, 128, 130 inter-engage or cam against the inclined surfaces of the cap 104, 106, 108 during rotation to exert an axial force on the cap. This axial force is greater than provided by inter-engagement of the screw threads 29, 58 alone and is desirable to overcome any bonding between the cap and nozzle resulting from prior dispensing of an adhesive.
As shown in
In desirable variations, the intermediate portions 60 of the base portion 54 and the outer faces 36 of the wing portions 30 are aligned in the closed position as are the concave surfaces 37 of the cap and the depressions 59 of the nozzle. The cap 2, and in particular the wing portions 30 thereof fall substantially within the footprint of the nozzle base 54. A plurality of parallel, longitudinally arranged ribs 66 project outwardly from each body depression 59. These variations reinforce twisted or skewed appearance (in an anti-clockwise direction) of the cap and nozzle assembly.
A container on which the nozzle of
The ring is arranged for interengaging with the grips 72-74 on the dispensing nozzle 75. The grips 72-74 on the underside 71 of the nozzle 75 fit over the locking ring 81 to permanently lock the nozzle 75 to the tube 80 in the assembled configuration of
An upper surface 84 of the locking ring (see
In the embodiment, and as described above, the tube nozzle 82 has screw threads 87 which allow the dispensing nozzle 75 to be screwed onto the tube before locking. The engagement of the dispensing nozzle 75 onto tube 80 is achieve by screwing the parts together using the reciprocal screw threads 76 and 87 (on the dispensing nozzle and on the tube respectively). When the two parts are mated in this way to a sufficient extent the grips 72-74 engage with the locking ring thus locking the dispensing nozzle in place on the tube 80 as shown in
A cap 90 is provided which overfits the dispensing nozzle 75. In particular the cap 90 screws onto the nozzle 75 to form the cap/dispensing nozzle/tube assembly of
It will be appreciated that the nozzle/cap profile is continuous in the assembled arrangement (shown in
As can be seen from
a-g shows an alternative embodiment where the ribs 66 are provided on each of intermediate portions 60. No ribs are provided in the depressions 59. In this embodiment it can be seen that the depressions 59 have a concavity which matches that of the concave surfaces 37 of the cap 2. The ribs 66 are truncated whenever they meet a boundary of the intermediate portion 60, for example where they meet edge 62.
The matching profile at the cap and nozzle provides a visual reference which allows a user to easily determine how the cap and nozzle align and also determine what action needs to be taken to remove the cap from the nozzle. In the embodiment shown a twist action is provided but the cap and nozzle may be interengaged in any suitable way for example by snap-fitting.
In the embodiments shown when relative rotation of the cap and the nozzle take place, in a direction for removal of the cap from the nozzle, the lips 42 on the cap ride across the inclined surfaces on the shoulder 55 of the nozzle and thus create a strong removal force for removing the cap from the nozzle in the event they are bonded to each other.
The embodiment shown is particularly useful on a typical hand held adhesive dispenser; using three wing portions provides the optimal ergonomic arrangement for a user's fingers to engage with the wing portions. A greater number of wing portions may be used on embodiments of the invention employing larger sized caps. In some embodiments, the number of wing portions can be determined in part by a preference that the concave surface 37 substantially accommodates the width of a human finger or thumb.
The curable products to be held within the container include adhesives, sealants and coatings. Suitable curable products include cyanoacrylate adhesives.
Suitable cyanoacrylate adhesives are those which are based upon cyanoacrylate monomers such as alkyl, alkenyl and alkoxy cyanoacrylate esters, more particularly such esters wherein the alkyl or alkenyl group has up to 10 carbon atoms, especially up to 5 carbon atoms. The cyanoacrylate monomer(s) may be selected from methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl, sec-butyl, tert-butyl, n-pentyl, iso-pentyl, n-hexyl, iso-hexyl, n-heptyl, iso-heptyl, n-octyl, n-nonyl, allyl, methoxyethyl, ethoxyethyl, 3-methoxybutyl and methoxyisopropyl cyanoacrylate esters.
Other curable products include those adhesives which are based upon polymerizable acrylate ester monomers. The monomers utilised may be monofunctional or a combination of mono- and polyfunctional monomers. Generally, the monomers are exemplified but not limited to those selected from the class consisting of alkyl acrylates, cycloalkyl acrylates, alkyl methacrylates, cycloalkyl methacrylates, alkoxy acrylates, alkoxy methacrylates, alkylene diacrylates and alkylene dimethacrylates. Also included are products based upon monofunctional monomers such as methyl methacrylate, lauryl methacrylate, 2-ethyl hexyl methacrylate, ethyl methacrylate, n-butyl methacrylate, iso-butyl methacrylate and t-butyl methacrylate. Other suitable products include those based upon tetrahydrofurfuryl methacrylate, cyclohexyl methacrylate, isobornyl methacrylate, hydroxyethyl methacrylate and hydroxypropyl methacrylate.
The monofunctional monomers mentioned above may generally be represented by the formula:
The words “comprises/comprising” and the words “having/including” when used herein with reference to the present invention are used to specify the presence of stated features, integers, steps or components but does not preclude the presence or addition of one or more other features, integers, steps, components or groups thereof.
It is appreciated that certain features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable sub-combination.