The present invention relates to a closure cap for a container, and in particular to a ring structure for engagement with a container neck of the container.
A number of closure caps are provided with a tamper-evident band, which is secured to the closure cap. The tamper-evident band gives an indication that the container has been initially opened or tampering has occurred. Such closure caps usually involve elaborately molded one or multiple piece caps, which frequently require a special container. The purpose in using such a closure cap is to insure customers that the container package has remained closed in its originally filled condition prior to purchase.
These closure caps with the tamper-evident band, while useful in certain applications, have certain disadvantages in many applications including products packaged in glass or plastic containers, and more particularly hazardous products packaged in glass or plastic containers.
First, closure caps known in the art are sometimes known to “back off” or untwist from harmonic vibrations caused by road conditions or other non-standard forms of movement that can take place during transport. If sufficient “back off” takes place, the closure cap may become at least partially unsealed from its mating container. It would therefore be desirable to have a container cap with a structure that would prevent the cap from “backing off” from the container during transport.
Second, typical tamper indicating closure caps permit a tamper indicating structure in the form of a ring to slide freely along the container neck once the container has been initially opened. This provides a potential distraction to the user when pouring the contents of the container. By securing the closure cap structure to the bottle neck, the user is able to concentrate on pouring the liquid while minimizing potential distraction from the ring.
Third, the tamper indicating structure is often disposed inside the container cap and not visible to the user until the container is initially opened. It would be desirable to provide a ring-shaped structure that can be molded separately from the closure cap and disposed on both the inside of the cap for securement with the bottle neck and the outside of the closure cap for general indication of the container contents by color.
Moreover, it would be desirable to have a closure cap with the above mentioned advantages while providing the user with a visual and audible indication that the container has not been previously opened or subject to tampering.
In short, the purpose in using such a closure as described above includes the desirability to insure users that the container has remained closed in its originally filled condition prior to purchase, safeguard against contamination by a leaking container, and allow visual inspection of the general contents of the containers by providing a color coded structure on the cap indicating the general contents of the container.
The embodiments described herein illustrate a cap for a container comprising a cap body that includes an upper portion and a lower portion. The lower portion has an outer circumferential sidewall defining a ring-positioning member. The cap also has a ring that includes an outer member selectively engaging the ring-positioning member and an inner member disposed proximate an inside surface of the lower portion. The inner member has at least one tab extending inwardly and upwardly and terminating at a first edge. The inner member also has at least one finger member protruding inwardly from the inner member and terminating at a second edge above the first edge of the tab.
Various aspects and advantages of this invention will become apparent to those skilled in the art from the following detailed description of the embodiments described herein, when read in light of the accompanying drawings.
The features and inventive aspects of the present invention will become more apparent upon reading the following detailed description, claims, and drawings, of which the following is a brief description:
A closure cap assembly 18 is illustrated with reference to a cap body 20 as illustrated in
The cap body 20 forms the first component of the closure cap assembly 18. As best illustrated in
A securing structure 28 is also disposed on the inner circumferential surface 31 of the cap body 20 and is typically associated with the upper portion 22, although it may also include at least a portion of the lower portion 24. The securing structure 28 is illustrated with threads such as Standard 434 and 439 threads or the like. Any threads or locking structure, however, may be used. The securing structure 28 engages a corresponding structure on a container 30 as shown in
A liner 34 is disposed on the underside of the upper portion 22 of the cap body 20 forming a seal with a container rim 36 when cap assembly 18 is properly sealed to its mating container 30. The liner 34 may be made from polyethylene, polypropylene, or an appropriate fluroropolymer (such as ETFE and PTFE) or other polymeric material with similar elasticity selected based on the anticipated contents of the container 30 to be capped. The liner 34 provides a compression layer forming a seal to protect the cap assembly 18 and container 30 from the contents of the container 30 as shown in
An outer circumferential surface 38 of the upper portion 22 includes a plurality of ribs 40 disposed parallel a longitudinal axis B-B as shown in
The cap body 20 may be formed from a rigid or semi-rigid polymeric material such as polyimide resin, polypropylene, polyamide (nylon) or the like or a metal such as aluminum. While it may be formed using a variety of approaches, preferably it is molded.
Closure ring 50 is the second component of sealing cap assembly 18. An embodiment of the ring itself is illustrated in
The closure ring 50 includes an outer member 52 adapted for selectively engaging the ring-positioning member 26 of the cap body 20, and an inner member 54 disposed proximate an inner surface 56 of the lower portion 24 of the cap body as shown in
The inner member 54 has at least one tab 58 extending radially inwardly and upwardly and terminating at an outer edge 60. At least one finger member 62 protrudes radially inwardly from the inner member 54 and terminates at an outer edge 64 above the outer edge 60 of the tab 58 as shown in
The outer member 52 is secured into position on the ring-positioning member 26 of cap body 20 by having radially inwardly projecting protrusions 66 of the outer member 52 engage a groove 68 of the sealing cap lower portion 24 (
As discussed in greater detail below, the outer member 52 will remain secured to the cap body 20 after the outer member 52 is separated from the inner member 54 when the cap body 20 is removed from the container 30. A chamfer 69 of the ring positioning member 26 is adapted to provide unimpeded recapping of the cap body 20 by insuring that the ring-positioning member 26 of the cap body 20 will not interfere with the detached inner member 54 as shown in
As mentioned above, inner member 54 and outer member 52 are selectively connected using a plurality of frangible connections 70 prior to initially opening a container 30. Each frangible connection 70 is shown illustrated in the form of a triangular tab secured to the outer member 52 having an opposing apex of the frangible connection 70 connected to the inner member 54. The plurality of frangible connections 70 are preferably symmetrically spaced along a circumferential edge 72 of the outer member 52. Using a triangular shape permits the frangible connections 70 to remain with the outer member 52 when separation occurs by having the base of the frangible connection disposed on the outer member 52 and the apex of the frangible connections 70 secured to the inner member 54. Locating the base of the frangible connections 70 on the outer member 52 permits a more efficient vertical separation by taking advantage of the ridged cap body 20. Each frangible connection 70 is broken generally simultaneously by a vertical separation of the inner member 54 from the outer member 52 exerting an equalized force on all frangible connections 70. When the frangible connection 70 is physically broken, it provides the user with an audible signal indicating that the container 30 has not previously been opened. The frangible connections 70 may have various other shapes including a circle, an oval, or a polygon. These shapes may be utilized when various tamper indicating methods are desired including having the frangible connections 70 in a more visually destroyed orientation.
The securement of ring 50 of sealing cap assembly 18 with respect to a container 30 is best illustrated in
As the container 30 is moved around and vibrated during transport, the cap is sometimes known to “back off.” If sufficient “back-off” takes place, the cap may become partially unsealed from its mating container 30. Therefore, edges 60 of tabs 58 apply a substantive force upon surface 78 to minimize the possibility of such “back-off”. The tabs 58 include a sufficient length and circumferential extent to apply the necessary resisting force while still maintaining the appropriate connection between inner member 54 and outer member 52 by way of frangible connections 70.
Typically, fingers 62 rest on upper surface 74 of transfer bead 76. They prevent the closure ring 50 from moving substantially further in a downward direction. In some embodiments, a substantive force may be applied to minimize the possibility of over-torquing of the sealing cap 18 with respect to the container 30. However, in such a situation, tolerances will be particularly important. Typically, however, the liner 34 on the underside of the upper portion 22 of the cap body 20 is adapted to prevent the user from over-torquing the cap when the cap is tightened. This is accomplished when the container rim 36 engages the liner 34 during securement of the cap body 20. As shown in
In the illustrated embodiments of
A plurality of tabs 58 are disposed circumferentially between two adjacent finger members 62 in most illustrated embodiments. In the first embodiment, there are three such tabs 80, 84 and 90 spaced somewhat unequally, as described further below with respect to the view of
It is also contemplated that the outer edge 60 of the tabs 58 may be formed with different circumferential extents as shown in
The pattern shown in
When certain hazardous chemicals are stored or mixed together, violent reactions may occur because the chemicals are unsuitable for mixing, or are incompatible. Classes of incompatible chemicals should be segregated from each other during storage, according to a hazard class.
The fact that the closure body 20 and the closure ring 50 are formed separately permits a further advantage of providing the closure ring 50 having different colors. In one such scheme, red is associated with flammable liquids, blue for especially toxic chemicals, yellow with oxidizing chemicals, white with corrosive chemicals and gray with general chemical storage. Other color schemes for groups of chemicals or other liquid products can be adopted for the closure ring 50, usually based on color schemes already used on product labels or other packaging within any particular field of use.
The closure ring 50 is visible enough to provide an efficient method of inspecting the hazard class of containers in a particular area without the additional time necessary to inspect each container label. The closure ring 50 also provides the user the ability to inspect the hazard class of a package of containers without the need to remove each container 30 and read each label since the color of the closure ring 50 is visible from the top of the container 30. Other colors may be used to further indicate the contents of the container 30 within a hazard class.
A second embodiment (not shown) of the cap body 20 is contemplated that includes molding the upper portion 22 of the cap body 20 without a skirt defining a lower portion 24. The lower portion 24 would be very similarly to the upper portion 22 in size and shape. In other words, the outer surface of the cap body 20 would have generally the same radial extent at the upper portion 22 as the radial extent of the lower portion 24. A space for the inner member 54 would be defined by forming the upper portion 22 of the cap body 20 to permit contact with the threads 32 of the container 20 while providing the space required for the inner member 54. One way of achieving this would be to form the upper portion 22 of the cap body 20 with a thicker section of material.
An alternative embodiment for the mechanism defined by securement structure 28 includes having the cap assembly 18 move in a downward direction when the cap assembly 18 is turned in a counterclockwise direction and having the cap assembly 18 move in an upward direction when the cap assembly 18 is turned in a clockwise direction. The securement structure 28 may include a structure that allows the user to push the cap assembly 18 in a downward direction over the transfer bead 76 of the container 30 and twist for locking in either a clockwise direction or counterclockwise direction. It is also contemplated that the cap assembly 18 may be pushed in a downward direction over the transfer bead 76 of the container 30 and no securement structure is provided. The cap assembly 18 is unsecured by an upward motion by the user.
A method of separating the cap body 20 from the container 30 where the cap assembly 18 is in selective contact with the container neck 75 of the container 30 includes the steps described below. In a secured orientation, the outer member 52 of the closure ring 50 is in selective contact with the cap body 20 and the inner member 54 of the closure ring 50 is secured to the container neck 75. The inner member 54 has at least one tab 58 and at least one finger member 62 in selective contact with the container neck 75 in the secured orientation. The tab 58 extends inwardly and upwardly and terminates at the outer edge 60. The finger member 62 protrudes inwardly from the inner member 54 and terminates at an outer edge 64 above the outer edge 60 of the tab 58. The outer member 52 and the inner member 54 are connected by a frangible connection 70. The frangible connection 70 is disposed between the inner member 54 and the outer member 52.
Twisting the cap body 20 in a counterclockwise direction breaks the frangible connections 70 by a vertical motion of the cap body 20 when the cap body 20 moves upwardly along the threads and transmits an upward shear force on the closure ring 50. While the outer member 52 is conveyed upwardly (maintained by protrusion 66 in groove 68), the inner member 54 is arrested from upward movement by the engagement between tab 58 and finger member 62 against the transfer bead 76 discussed further below. The vertical force provides the frangible connections 70 to experience an upward shearing force, allowing the frangible connections 70 to break.
The method includes arresting the inner member 54 of the closure ring 50 from moving upwardly or downwardly on the container neck 75 of the container 30 by having finger member 62 and the tab 58 disposed between an upper surface 74 and a lower surface 78 of the transfer bead 76 respectively. When the frangible connection 70 are broken, the tab 58 prevents the inner member 54 from sliding up the container neck 75 while the finger members 62 prevent the inner member 54 from sliding down the container neck 75.
The method further includes arresting the inner member 54 of the closure ring 50 to the transfer bead 76 on the container neck 75 after the cap body 20 has been detached as shown in
The container 30 to be capped may be formed from glass or of various rigid polymeric materials or metals such as aluminum, steel, or the like. Exemplary polymeric materials for the container are polyethylene (LDPE or HDPE), polypropylene, fluoropolymers (e.g., ETFE) and fluorinated polyethylene. In one embodiment of the container, the container should include a securement structure on a neck with external screw threads (or other structure complementary to the securing structure 28 on inside surface 31) and have a transfer bead 76 or other structure that can engage the tabs 58 (and fingers 62, if present) of the inner member 54. Where there is a transfer bead 76, it is preferable that its exterior side and upper surface 74 be arcuate and its lower surface 78 be flat and tilted (from the vertical) by no more than about 30 degrees (more preferably no more than about 20 degrees; most preferably between about 10 to about 15 degrees).
The present invention has been particularly shown and described with reference to the foregoing embodiments, which are merely illustrative of the best modes for carrying out the invention. It should be understood by those skilled in the art that various alternatives to the embodiments of the invention described herein may be employed in practicing the invention without departing from the spirit and scope of the invention as defined in the following claims. It is intended that the following claims define the scope of the invention and that the method and apparatus within the scope of these claims and their equivalents be covered thereby. This description of the invention should be understood to include all novel and non-obvious combinations of elements described herein, and claims may be presented in this or a later application to any novel and non-obvious combination of these elements. Moreover, the foregoing embodiments are illustrative, and no single feature or element is essential to all possible combinations that may be claimed in this or a later application.
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