Patent Application
20110240649
This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2010-085538 filed on Apr. 1, 2010, of which the contents are incorporated herein by reference.
1. Field of the Invention
The present invention relates to a cap for use in a fluid pressure device equipped with a body including a chamber into which a pressure fluid is introduced, as well as to a fixing method for fixing the cap in the interior of the chamber.
2. Description of the Related Art
Heretofore, as a transport means for a workpiece or the like, for example, a fluid pressure cylinder, which forms one type of fluid pressure device, has been used. As disclosed in Japanese Patent No. 3795968, SMC Kabushiki Kaisha has proposed a fluid pressure cylinder, which is capable of transporting a workpiece mounted on a slide table, by reciprocally moving the slide table in a straight line along the cylinder main body. The aforementioned fluid pressure cylinder comprises a cylinder main body having a cylinder chamber therein to which a pressure fluid is supplied. A piston is accommodated in the cylinder chamber, the piston being displaceable along an axial direction upon supply of the pressure fluid. Further, a cover member having a sealing ring on an outer circumferential surface thereof is installed in an end portion of the cylinder chamber in order to seal the cylinder chamber, so that pressure fluid inside the cylinder chamber does not leak out to the exterior.
A general object of the present invention is to provide a cap for use in a fluid pressure device as well as a fixing method, which is capable of reliably preventing leakage of a pressure fluid while reducing manufacturing costs and the number of parts, as well as reducing the number of assembly steps required for assembly and installation of the cap.
The present invention is a cap for use in a fluid pressure device for sealing an open end portion of a chamber in the fluid pressure device, which includes a body having the chamber therein into which a pressure fluid flows.
The cap comprises a deformable section made up from a plate body that corresponds to a cross sectional shape of the chamber and which is expandable in diameter in a radial outward direction, and a latching section disposed on an outer edge portion of the deformable section and which is latchable with respect to an inner wall surface of the chamber.
According to the present invention, the cap is equipped with the deformable section, which is expandable in diameter in a radial outward direction, and a latching section disposed on an outer edge portion of the deformable section and which is latchable with respect to an inner wall surface of the chamber. In addition, the deformable section is expanded in diameter by deformation thereof, and by latching of the latching section with respect to the inner wall surface, the cap can be fixed reliably in the chamber and seal the chamber.
Accordingly, because a latching ring for fixing the cap for use in a pressure fluid device according to the conventional art, a groove for installation of the latching ring therein, and an o-ring or the like disposed on an outer peripheral surface of the cap are rendered unnecessary, manufacturing costs and the number of parts needed for the fluid pressure device can be decreased, and accompanying a reduction in the number of assembly steps, manufacturing efficiency can be enhanced.
The above and other objects features and advantages of the present invention will become more apparent from the following description when taken in conjunction with the accompanying drawings in which preferred embodiments of the present invention are shown by way of illustrative example.
In
As shown in
The cylinder main body 12, for example, is formed with an elongate shape in cross section having a predetermined length along the longitudinal direction (the direction of arrows A and B) from a metal material such as aluminum or the like. In addition, a recess 20, which is recessed in an arcuate shape in cross section, is formed roughly in the center on the upper surface of the cylinder main body 12 extending along the longitudinal direction (the direction of arrows A and B). A pair of bolt holes 24, through which connecting bolts 22 are inserted that interconnect the cylinder main body 12 and the guide mechanism 16, penetrate through the recess 20.
Further, on one side surface of the cylinder main body 12, as shown in
On the lower surface of the cylinder main body, a pair of bolt holes 24 are formed on the axial line centrally in the widthwise direction, with the connecting bolts 22 being inserted therethrough from below. Additionally, ends of the connecting bolts 22 protrude from the upper surface of the cylinder main body 12, which are connected mutually with a guide block 34 of the guide mechanism 16 by screw-engagement therewith.
On the other hand, in the interior of the cylinder main body 12, a pair of penetrating holes 30a, 30b, which penetrate along the longitudinal direction (the direction of arrows A and B), are formed having circular shapes in cross section. The one penetrating hole 30a and the other penetrating hole 30b are aligned substantially in parallel and are separated from one another by a predetermined distance.
In the interior of the penetrating holes 30a, 30b, a cylinder mechanism 44 is provided, including pistons (displaceable bodies) 40 having sealing rings 36 and magnets 38 installed on an outer circumferential surface thereof, and piston rods 42 connected to the pistons 40. The cylinder mechanism 44 is constructed by installing the pair of pistons 40 and the piston rods 42 respectively in the penetrating holes 30a, 30b.
End portions of the penetrating holes 30a, 30b are sealed by a pair of caps 46, which are formed in a plate-like shape, thereby forming respective cylinder chambers (chambers) 48 between the pistons 40 and the caps 46. Further, other end portions of the penetrating holes 30a, 30b are sealed hermetically by rod holders 52, which are retained therein via locking rings 50. O-rings 54 are installed via annular grooves on the outer circumferential surfaces of the rod holders 52, so as to prevent leakage of pressure fluid therethrough that has passed between the penetrating holes 30a, 30b.
As shown in
Stated otherwise, the bent portions 60 of the caps 46 are arranged in the cylinder main body 12 so as to confront an opposite side of the cylinder chambers 48.
Further, in each of the caps 46, the outside diameter of the bent portion 60 is set to be slightly greater than the inside diameters of the penetrating holes 30a, 30b. The caps 46, for example, may be formed from the same aluminum material as the cylinder main body 12. However, the hardness E1 of the caps 46 is set to be greater than the hardness E2 of the cylinder main body 12 (E1>E2).
More specifically, when the caps 46 are installed in the penetrating holes 30a, 30b of the cylinder main body 12, the bent portions 60 of the caps 46 are installed so as to bite into the inner circumferential surfaces of the penetrating holes 30a, 30b. In greater detail, the inclined portions of the outer peripheral sides that make up the bent portions 60 bite into the inner circumferential surfaces of the penetrating holes 30a, 30b at a predetermined depth, such that the caps 46 are fixed firmly in the interior of the penetrating holes 30a, 30b.
Furthermore, an alumite treatment or the like, for example, is effected on the caps 46. The thickness of a treated layer that is formed by such surface processing is set, for example, on the order of 5 to 30 μm. Surface processing carried out with respect to the caps 46 is not limited to the aforementioned alumite treatment, but may be carried out, for example, by a chromate treatment, or by application of a coating or the like.
One of the penetrating holes 30a communicates respectively with the first and second ports 26, 28, whereas the other penetrating hole 30b communicates via a pair of connecting passages 62, which are formed between the one penetrating hole 30a and the other penetrating hole 30b. More specifically, pressure fluid, which is supplied to the first and second ports 26, 28, after having been introduced into the one penetrating hole 30a, flows through the connecting passages 62 and is introduced into the other penetrating hole 30b.
The slide table 14 comprises a table main body 64, a stopper mechanism 18 connected to one end of the table main body 64, and an end plate 66 connected to the other end of the table main body 64. The end plate 66 is connected perpendicularly with respect to the table main body 64.
The table main body 64 is made up from a base portion 68 that extends in the longitudinal direction (the direction of arrows A and B), and a pair of guide walls 70a, 70b that extend perpendicularly downward from opposite sides of the base portion 68. On inside surfaces of the guide walls 70a, 70b, first ball guide grooves 74 are formed in which balls 72 of a later-described guide mechanism 16 are guided. Four workpiece retaining holes 76 are formed respectively between one end and the other end of the base portion 68.
The end plate 66 is fixed to the other end of the table main body 64 and is disposed to face toward the end surface of the cylinder main body 12, and together therewith, ends of the piston rods 42, which are inserted through the pair of rod holes 78a, 78b, are affixed respectively to the end plate 66. Owing thereto, the slide table 14 including the end plate 66 is displaced together with the piston rods 42 in the longitudinal direction (the direction of arrows A and B) of the cylinder main body 12.
Further, in the end plate 66, at a position between one rod hole 78a and the other rod hole 78b, a damper installation hole 82 opens, into which a damper 80 is installed. For example, when the damper 80, which is formed from an elastic material such as rubber or the like, is installed in the damper installation hole 82 from the other side surface of the end plate 66 on the side of the cylinder main body 12, an end of the damper 80 is expanded in diameter and projects from the other end surface.
The stopper mechanism 18 includes a holder portion 84, which is disposed on a lower surface on one end on the table main body 64, a stopper bolt 86, which is screw-engaged with respect to the holder portion 84, and a lock nut 88 that regulates advancing and retracting movements of the stopper bolt 86. The stopper mechanism 18 is disposed so as to face toward an end surface of the guide mechanism 16, which is disposed on the cylinder main body 12.
The holder portion 84 is formed in a block shape and is affixed from the top thereof by bolts 90 with respect to a base portion 68 of the table main body 64 that makes up the slide table 14. Roughly in the center of the holder portion 84, the stopper bolt 86 is screw-engaged so as to be capable of advancing and retracting along the axial direction. The stopper bolt 86, for example, is made of a rod-shaped stud bolt, which is engraved with threads on the outer circumferential surface thereof, and the lock nut 88 is screw-engaged on a location thereof that projects from the end surface of the holder portion 84.
Additionally, by screw rotation of the stopper bolt 86 with respect to the holder portion 84, the stopper bolt 86 is displaced along the axial direction (the direction of arrows A and B) so as to approach and move away from the guide mechanism 16. For example, after the stopper bolt 86 is rotated and is made to project a predetermined length toward the side of the guide mechanism 16 (in the direction of arrow B), the lock nut 88 is screw rotated and moved so as to abut against the side surface of the holder portion 84. As a result, advancing and retracting movements of the stopper bolt 86 with respect to the holder portion 84 are regulated.
As shown in
On opposite side surfaces of the guide block 34, second ball guide grooves 98 are formed along the longitudinal direction, and at locations proximate the second ball guide grooves 98, a pair of installation grooves 100a, 100b into which the ball circulating members 92a, 92b are inserted penetrate in the longitudinal direction. The second ball guide grooves 98 are formed with semicircular shapes in cross section, such that when the guide mechanism 16 is arranged on the upper portion of the slide table 14, the second ball guide grooves 98 are formed at positions confronting the first ball guide grooves 74.
Installation grooves 100a, 100b are formed on a lower surface of the guide block 34, and the ball circulating members 92a, 92b are disposed in the interior thereof. Ball circulation holes 102 through which the balls 72 circulate penetrate through the interior of the ball circulating members 92a, 92b, and together therewith, a pair of reversing members 104a, 104b, which reverse the circulating direction of the balls 72, are disposed respectively at opposite end portions of the ball circulation holes 102. Owing thereto, ball circulation passages, which are connected in an annular fashion, are formed by the ball circulation holes 102 of the ball circulating members 92a, 92b, the ball grooves, the first ball guide grooves 74 of the slide table 14, and the second ball guide grooves 98 of the guide block 34. By rolling of the plural balls 72 along the ball circulation passages, the slide table 14 is moved smoothly in a reciprocating fashion along the guide mechanism 16.
The fluid pressure cylinder 10 in which caps 46 according to the embodiment of the present invention are used is constructed basically as described above. Next, with reference to
At first, under a condition in which the pistons 40 and the piston rods 42 are not inserted through the penetrating holes 30a, 30b of the cylinder main body 12 that constitutes the fluid pressure cylinder 10, a preparatory condition is set up in which one end of the cylinder main body 12 is arranged in an upwardly directed orientation.
In this preparatory state, a first punch (molding jig) 106 is inserted with respect to the penetrating holes 30a, 30b from the other end (i.e., the bottom side) of the cylinder main body 12, such that an end thereof is positioned at an installation position of the cap 46 in the penetrating holes 30a, 30b. The first punch 106 is made up from a rod-shaped body, the end of which is planar shaped, and the diameter of which is set slightly smaller than the inner circumferential diameter of the penetrating holes 30a, 30b. At this time, the first punch 106 and the penetrating holes 30a, 30b are disposed coaxially, and the end surface of the first punch is arranged roughly perpendicularly to axes of the penetrating holes 30a, 30b.
Next, plate bodies 56 that form bases of the caps 46 are inserted from one end side, i.e., the upper side, of the penetrating holes 30a, 30b. The plate body 56 is formed with a curved shape in cross section having a roughly constant thickness. The outside diameter of the plate body 56 is formed to be slightly smaller than the inside diameter of the penetrating holes 30a, 30b.
Stated otherwise, the cross sectional area of the plate body 56 is set roughly the same or less than the cross sectional area of the penetrating holes 30a, 30b.
Additionally, the plate body 56 is inserted into the penetrating holes 30a, 30b such that the bulging center portion thereof is oriented downwardly, and the plate body 56 is placed in a state of resting on the end surface of the first punch 106. At this time, because the plate body 56 is formed to be smaller than the inner circumferential surface of the penetrating holes 30a, 30b, upon insertion thereof, the plate body 56 does not move while sliding along the inner circumferential surface, so that damage to the inner wall surface is avoided.
Lastly, as shown in
Additionally, as shown in
At this time, as a result of the bent region being plastically deformed in a planar shape, the plate body 56 is expanded in diameter in a radial outward direction, such that the diameter D2 of the cap 46 formed by plastic deformation becomes greater than the diameter D1 of the plate body 56 (D2>D1). Moreover, as a result of being press molded by the first and second punches 106, 108, the outer edge of the cap 46 is expanded in diameter in a radial outward direction with respect to the plate body 56, and the bent portion 60 formed at the outer edge bites somewhat into the inner wall surfaces of the penetrating holes 30a, 30b, whereby the caps 46 are fixed with respect to the penetrating holes 30a, 30b.
In the foregoing manner, with the first embodiment, after the plate bodies 56, which form the base of the caps 46, have been inserted in the interior of the penetrating holes 30a, 30b, because the caps 46 are formed as a result of being expanded radially outward in diameter, at the time of installation, the caps 46 are not inserted while being in sliding contact with inner wall surfaces of the penetrating holes 30a, 30b. Owing thereto, compared to a conventional pressure cylinder in which caps 46 are inserted from end sides of the penetrating holes 30a, 30b, damage (lacerations, lesions) along the axial direction with respect to inner circumferential surfaces of the penetrating holes 30a, 30b does not occur, and a certain degree of leakage of pressure fluid through such damaged areas is advantageously avoided.
Furthermore, because the caps 46 are fixed at desired positions along the axial direction of the penetrating holes 30a, 30b, locking rings for fixing the caps 46, grooves for installation of such locking rings, and o-rings disposed on outer circumferential surfaces of the caps 46, as have been used in fluid pressure cylinders according to the conventional art, become unnecessary and can be dispensed with. Consequently, manufacturing costs and the number of parts used in the fluid pressure cylinder 10 can be reduced, together with enhancing manufacturing efficiency.
Still further, because the bent portions 60 of the caps 46 are positioned to face toward the opposite side of the cylinder chambers 48, even in the case that pressing forces from the pistons 40 are applied with respect to the caps 46, pressure from the pressure fluid in the cylinder chambers 48 is applied thereto, and the caps 46 are pressed in a direction away from the cylinder chambers 48, and due to the pressing forces, the bent portions 60 are made to bite further into the inner circumferential walls of the penetrating holes 30a, 30b, whereby the caps 46 are reliably prevented from dropping out from the penetrating holes 30a, 30b. More specifically, the bent portions 60 serve a dropout preventative function to prevent dropping out of the caps 46.
Still further, because a surface treatment is performed with respect to the caps 46, by means of such a surface treatment, coating or the like, the caps 46 can be placed in tight intimate contact with the inner circumferential walls of the penetrating holes 30a, 30b in the cylinder main body 12. As a result, even minute amounts of leakage between the caps 46 and the penetrating holes 30a, 30b of the cylinder main body 12 can reliably be prevented.
Further, since the caps 46 are formed from the same material as the cylinder main body 12, the linear expansion coefficients thereof are the same and the amount of deformation upon heating thereof is the same. Owing thereto, even in the event that the fluid pressure cylinder 10 experiences a change in temperature, the rate of change of the cylinder main body 12 and the caps 46 is the same, and thus gaps are not generated therebetween. As a result, leakages caused by temperature changes can reliably be prevented. Moreover, because the caps 46 and the cylinder main body 12 can be made to adhere to each other, even minute amounts of leakage passing between the caps 46 and the penetrating holes 30a, 30b of the cylinder main body 12 can reliably be prevented.
Furthermore, because the hardness of the cylinder main body 12 is formed to be less than the hardness of the caps 46, the caps 46 can be installed while biting into the inner circumferential surfaces of the penetrating holes 30a, 30b in the cylinder main body 12. As a result, the caps 46 are fixed reliably and in strong fitting engagement with respect to the cylinder main body 12.
Further, because the cylinder main body 12 and the caps 46 are both formed from aluminum, after the caps 46 have been installed with respect to the cylinder main body 12, it is possible to perform surface processing such as an alumite treatment thereon in an integrated manner. As a result, the processing agent infiltrates between the caps 46 and the cylinder main body 12 when surface processing is carried out, so that even slight gaps therebetween become blocked, minute leakages can be prevented, and the number of manufacturing steps can be decreased.
Furthermore, because the caps 46 are formed from a plate-shaped metal material, even in the case that the pistons 40 abut against and are stopped by the caps 46, the caps 46 are elastically deformed upon abutment, and shocks applied thereto from the pistons 40 can be buffered.
Next, operations of the fluid pressure cylinder 10 in which the above-described caps 46 have been assembled will be described. A state in which the end plate 66 of the slide table 14 abuts against an end surface of the cylinder main body 12, as shown in
First, a pressure fluid from a non-illustrated pressure fluid supply source is introduced into the first port 26. In this case, the second fluid inlet/outlet port is placed in a condition of being open to atmosphere by operation of a non-illustrated switching valve.
Pressure fluid supplied to the first port 26 is supplied into one of the penetrating holes 30a, and together therewith, while passing through the connecting passage 62, the pressure fluid is supplied to the other penetrating hole 30b as well, whereupon the pistons 40 are pressed toward the side of the rod holders 52 (in the direction of arrow B). Consequently, the piston rods 42 connected to the pistons 40 are displaced together with the slide table 14 in a direction to separate away from the cylinder main body 12.
At this time, accompanying displacement of the slide table 14, the balls 72 that constitute the guide mechanism 16 roll along the ball circulating passages, whereby the slide table 14 is guided in an axial direction by the guide mechanism 16.
Additionally, by abutment of the end of the stopper bolt 86, which is disposed on one end of the slide table 14, against the end surface of the guide block 34 that constitutes the guide mechanism 16, displacement of the slide table 14 is stopped at its displacement terminal end position.
In the stopper mechanism 18, after the lock nut 88 has been loosened, thus enabling the stopper bolt 86 to be advanced and retracted, the stopper bolt 86 is screw-rotated such that the amount by which the stopper bolt 86 projects from the end surface of the holder portion 84 is adjusted, thereby enabling the displacement amount of the slide table 14 to be adjusted.
On the other hand, in the case that the slide table 14 is displaced in an opposite direction from the aforementioned displacement terminal end position, pressure fluid, which formerly was supplied to the first port 26, is supplied instead to the second port 28 while the first port 26 is placed in a state of being open to atmosphere. Owing thereto, the pistons 40 are pressed in a direction to separate away from the rod holders 52 (in the direction of arrow A). Consequently, the pistons 40 are displaced in a direction to separate away from the cylinder main body 12 by the pressure fluid which is supplied into the pair of penetrating holes 30a, 30b from the second port 28, and the slide table 14 is displaced through the piston rods 42 together with the pistons 40 in a direction to approach the cylinder main body 12. In addition, by abutment of the damper 80, which is disposed on the end plate 66 of the slide table 14, against the end surface of the cylinder main body 12, the initial position is restored (see
The plate body 56 that forms the cap 46 is not limited to the case of being formed with a curved shape in cross section, as described above. For example, as shown in
Further, in place of the above-described caps 46, 126, a cap 130 may be used having an elliptical shape, as shown in
Further, with the cap 144 shown in
Next,
As shown in
On one side surface of the valve body 158, the supply port 152, which opens to the exterior, is disposed. The supply port 152 is connected via piping or the like to a non-illustrated pressure fluid supply source, and pressure fluid is supplied thereto. On the other hand, on the other side surface of the valve body 158, the first and second exhaust ports 154, 156 are disposed, through which the pressure fluid supplied by the supply port 152 is selectively exhausted.
Further, roughly in the center of the valve body 158, a communication chamber (chamber) 166 is formed through which the supply port 152 and the first and second exhaust ports 154, 156 communicate. The communication chamber 166 is formed to open downwardly. The opening of the communication chamber 166 extends downwardly with a substantially constant diameter, and a cap 168 is installed in the vicinity of the opening. The cap 168 is installed such that the bent portion 60 is on the lower side, and such that the angle of the bent portion 60 bites into the inner wall surface of the communication chamber 166. Owing thereto, the communication chamber 166 is sealed by the cap 168. At an upper portion of the communication chamber 166, a holder 170 is disposed in which a later-described valve plug 164 is displaceably retained. Concerning the material of the cap 168, the shape thereof, etc., because they are basically the same as those of the cap 46 according to the aforementioned first embodiment, detailed explanation of such features is omitted.
The solenoid 162 is made up from a bobbin 174 around which a coil 172 is wound, a fixed iron core 180 fixed by a nut 178 with respect to a casing 176 installed inside of the bonnet 160, and the valve plug 164, which is disposed displaceably along the axial direction inside the bobbin 174. The solenoid 162 is installed such that the fixed iron core 180 and the valve plug 164 are arranged coaxially. Additionally, a connection plate 184, which is connected to electrical wires 182 disposed inside the bonnet 160, is connected electrically to the bobbin 174, so that by supply of current through the electrical wires 182, the coil 172 is excited to produce an electromagnetic force.
On a lower end of the valve plug 164, a seat portion 188 is provided, which is seated on the valve seat 186 of the valve body 158. A spring 190 is interposed between an upper end of the valve plug 164 and the fixed iron core 180. Additionally, the valve plug 164 is biased by the elastic force of the spring 190 in a direction to separate away from the fixed iron core 180, such that when the solenoid 162 is excited, the valve plug 164 is drawn toward the side of the fixed iron core 180 in opposition to the elastic force.
In the aforementioned second embodiment, a cap 168 is disposed in the interior of the communication chamber 166 formed in the valve body 158. The bent portion 60 of the cap 168 is installed so as to bite into the inner wall surface of the communication chamber 166, whereby the cap 168 can reliably and easily seal the communication chamber 166. As a result, external leakage of pressure fluid that flows from the supply port 152 to the communication chamber 166 can reliably be prevented.
Further, in the second embodiment, effects which are the same as those of the cap 46 used in the fluid pressure cylinder 10 according to the aforementioned first embodiment can be achieved.
The cap for use in a fluid pressure device and the fixing method therefor according to the present invention are not limited to the above-described embodiments. It is a matter of course that various modified or additional structures could be adopted without deviating from the essence and gist of the present invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2010-085538 | Apr 2010 | JP | national |
