The presently disclosed subject matter relates to a cap unit, a storage tank including the cap unit, and a flowing water sterilization device.
For example, storage mechanisms for storing water (storage of water) that is used to make ice are provided in ice making machines or the like. Further, water circulation/transmission mechanisms that circulate and supply drinking water and industrial water are provided in water servers, drink servers, cooling water circulation devices (so-called chiller), and the like.
Since the storage tank and the water supply pipe in the storage mechanism and the transmission pipe in the water circulation/transmission mechanism are fixed in devices, they cannot be easily removed from the main body of the devices, and as a result the inside of each of the above-described portions (portions related to the storage and circulation of water such as a storage tank, a water supply pipe, and a transmission pipe) cannot be cleaned frequently. Therefore, there is a possibility of bacteria propagating in each of the above-mentioned portions.
Here, Patent Literatures 1 and 2 below disclose techniques for suppressing the propagation of bacteria inside a water supply pipe, a storage tank, or the like of an ice maker. Specifically, the invention disclosed in Patent Literature 1 includes an ultraviolet light irradiator that irradiates the water in the water supply pipe with ultraviolet light. Further, the invention disclosed in Patent Literature 2 includes an ultraviolet light irradiator that irradiates the water in the storage tank with ultraviolet light.
However, the ultraviolet light irradiators disclosed in Patent Literatures 1 and 2 do not include a portion for distributing ultraviolet light emitted from a light emitting element. As a result, the amount of ultraviolet light (illuminance) per unit area is reduced, resulting in a decrease in the sterilizing ability against bacteria. In addition, in a case where the water supply pipe or the storage tank is made of a resin, since the irradiation range of ultraviolet light cannot be controlled, there is a possibility that the water supply pipe or the storage tank is irradiated with ultraviolet light having a certain quantity of illuminance. As a result, degradation of the resin parts may be accelerated.
In view of the above-mentioned problems, one of the aspects of the presently disclosed subject matter is to provide a cap unit that is capable of enhancing the sterilizing ability with respect to an object to be sterilized while maintaining water stopping properties in a housing, and capable of irradiating a desired range with ultraviolet light, as well as a storage tank and a flowing water sterilization device.
In order to solve the above-mentioned problems, a cap unit according to the presently disclosed subject matter includes:
According to this aspect of the presently disclosed subject matter, the gasket that is positioned between the light source unit and the ultraviolet light transmitting window portion to prevent an object to be sterilized from entering a side with the light source unit side includes the reflector wall portion having a light reflection property. Therefore, it is possible to control the irradiation range of the ultraviolet light from the light source unit to be a desired range (light distribution). As a result, the sterilizing ability with respect to the object to be sterilized can be enhanced while the cap unit can maintain the water stopping properties in the housing. Alternatively, even if resin parts are included in a cap unit attached body (for example, a storage tank or the like) to which the cap unit of the presently disclosed subject matter is attached, ultraviolet light distribution can be adjusted so as to avoid irradiation of the resin parts with ultraviolet light. Therefore, problems such as accelerated resin part degradation due to irradiation with ultraviolet light are suppressed.
In the cap unit according to the presently disclosed subject matter,
According to this aspect of the presently disclosed subject matter, the electronic components that are mounted on the substrate of the light source unit are covered by the reflector wall portion and the outer extension portion of the gasket. Accordingly, a space where ultraviolet light from the light emitting element can be blocked is ensured, and the electronic components can be accommodated in the space. As a result, relatively inexpensive electronic components having no ultraviolet resistance (resistance against UV) can be mounted on the substrate. In other words, according to this aspect of the presently disclosed subject matter, an excessive cost increase of the cap unit is not incurred.
In the cap unit according to the presently disclosed subject matter,
According to this aspect of the presently disclosed subject matter, the ultraviolet light component emitted from the light emitting element at a wide angle can also be distributed toward the opening side of the housing. As a result, the illuminance of the ultraviolet light irradiated within the predetermined range can be increased, and the sterilizing ability with respect to the object to be sterilized can be improved.
In the cap unit according to the presently disclosed subject matter,
According to this aspect of the presently disclosed subject matter, the irradiation range of the ultraviolet light can be narrowed to be a desired range in contrast to the case where the reflector wall portion is not provided. As a result, the ultraviolet light distribution can be adjusted so that the ultraviolet light is prevented from being emitted to the resin parts of the cap unit attached body (for example, the storage tank or the like). Therefore, problems such as accelerated resin part degradation due to irradiation with ultraviolet light are suppressed.
In the cap unit according to the presently disclosed subject matter, it is preferable
According to this aspect of the presently disclosed subject matter, by providing a thick portion that is relatively close to the light emitting element in the diameter-increasing portion of the reflector wall portion, it is possible to prevent the ultraviolet light from the light emitting element from being transmitted through the reflector wall portion. In addition, by providing a thin portion that is relatively far from the light emitting element in the diameter-increasing portion of the reflector wall portion, it is possible to expand the accommodation space for the electronic component.
Furthermore, in the cap unit according to the invention, it is preferable
According to this aspect of the presently disclosed subject matter, by providing an attachment made of a specular reflection material on at least one of the front surface or the back surface of the diameter-increasing portion of the reflector wall portion, it is possible to enhance the reflection characteristics with regards to the ultraviolet light from the light emitting element, or to prevent the ultraviolet light from the light emitting element from being transmitted through the reflector wall portion.
Further, a storage tank according to the presently disclosed subject matter includes:
According to this aspect of the presently disclosed subject matter, the sterilizing ability with respect to the object to be sterilized can be enhanced while the storage tank can maintain the water stopping properties in the cap unit. Furthermore, ultraviolet light distribution can be adjusted so as to avoid irradiation of the resin parts of the storage tank with ultraviolet light. Therefore, problems such as accelerated resin part degradation due to irradiation with ultraviolet light are suppressed.
A flowing water sterilization device according to the presently disclosed subject matter can include:
According to this aspect of the presently disclosed subject matter, the sterilizing ability with respect to the object to be sterilized can be enhanced while the flowing water sterilization device can maintain the water stopping properties in the cap unit. Furthermore, irradiation of the resin parts of the storage tank with ultraviolet light can be avoided. Therefore, problems such as accelerated resin part degradation due to irradiation with ultraviolet light are suppressed.
According to the presently disclosed subject matter, it is possible to provide a cap unit that is capable of enhancing the sterilizing ability with respect to an object to be sterilized while maintaining water stopping properties in a housing, and capable of irradiating a desired range with ultraviolet light, as well as a storage tank and a flowing water sterilization device.
Hereinafter, a flowing water sterilization device according to an embodiment of the presently disclosed subject matter will be described in detail with reference to the drawings. First, a cap unit 1 according to the present embodiment will be described in detail with reference to
As shown in
As shown in
The light source unit 10 includes the light emitting element 11 that emits ultraviolet light (for example, light having a peak wavelength within 100 nm to 400 nm), a substrate 12 on which the light emitting element 11 is mounted, and other electronic components 13 such as a power supply circuit and a connector that are also mounted on the substrate 12 to supply a current to the light emitting element 11. The type of the light emitting element 11 is not particularly limited, and examples thereof include an LED (Light emitting diode) and a semiconductor light emitting element such as a laser diode. The number of light emitting elements 11 of the present embodiment is one, but may be two or more.
Next, the housing 20 includes a housing main body 21 that fits into the through hole 4 of the storage tank 2. Here, the housing main body 21 includes a bottom wall 211 that faces the object to be sterilized in the storage tank 2, a side wall 212 that is connected to the edge of the bottom wall 211 and rises toward the top side of the housing main body 21, and a flange 213 that extends from the top end of the side wall 212 substantially horizontally and radially outward. As shown in
In addition, a first opening 214 is formed in the bottom wall 211 of the housing main body 21 (at a predetermined position on the side facing the object to be sterilized). As shown in
The top surface of the housing main body 21 is open (a second opening 215). The housing 20 further includes a housing lid portion 22 that closes the second opening 215 of the housing main body 21. As shown in
As shown in
Next, as shown in
The gasket 40 further includes an outer extension portion 42 configured to extend radially outward from the reflector wall portion 41 and to abut against the inner wall of the housing 20 (the lid portion side wall 222 of the housing lid portion 22 in the present embodiment).
The gasket 40 of the present embodiment is made of polytetrafluoroethylene (PTFE). However, the material of the gasket 40 is not limited to this as long as it has light reflection properties. Other materials for the gasket 40 include a perfluoroethylene propene copolymer (FEP), perfluoroalkoxyalkane (PFA), and the like.
Here, the reflector wall portion 41 has a light distribution function with regards to ultraviolet light emitted from the light emitting element 11. However, the configuration of the reflector wall portion 41 is not limited as long as it can adjust the distribution of the ultraviolet light emitted from the light emitting element 11. Other examples of the reflector wall portion 41 include a mortar structure as shown in
Further, as shown in
Here, at a position opposite to the bottom wall 211 side of the housing 20, a planar light receiving sensor was disposed substantially parallel to the width direction of the housing 20 (for example, a light receiving sensor was disposed at a position 50 mm away from the bottom wall 211), and three types of gaskets 40 were prepared, one with the reflector wall portion 41 having a mortar structure configuration (see
As shown in
As described above, when the reflector wall portion 41 has a mortar structure configuration, the illuminance of the ultraviolet light emitted from the light emitting element 11 can be increased, and the sterilizing ability with respect to the object to be sterilized can be improved. When the reflector wall portion 41 has a straight pipe structure configuration, the irradiation range of the ultraviolet light emitted from the light emitting element 11 can be narrowed to a desired range. As a result, for example, the ultraviolet light distribution can be adjusted so that ultraviolet light irradiation of the resin parts such as the storage tank 2 is prevented. Therefore, problems such as accelerated resin part degradation are suppressed.
When a resin (fluororesin or the like) such as PTFE is used as the gasket 40, as shown in
More specifically, the ultraviolet light emitted from the light emitting element 11 enters, in a substantially horizontally manner, the front end 411 of the reflector wall portion 41 at a location near the light emitting element 11. When a material that diffusely reflects light such as PTFE is used, the ultraviolet light passes through the vicinity of the front surface and then is reflected. Thus, if an appropriate thickness of the front end 411 of the reflector wall portion 41 is not ensured, there is a possibility that the ultraviolet light incident on the front end 411 side of the reflector wall portion 41 can pass through the reflector wall portion 41 and can be emitted toward the electronic components 13.
On the other hand, ultraviolet light emitted from the light emitting element 11 is obliquely incident on a portion away from the light emitting element 11. That is, the reflector wall portion 41 at a portion away from the light emitting element 11 has an increased apparent thickness with respect to the incident angle of the ultraviolet light. Therefore, the thickness of the reflector wall portion 41 at the portion away from the light emitting element 11 can be made thinner than the front end 411 of the reflector wall portion.
From this viewpoint, it is preferable to provide a space capable of appropriately accommodating the electronic components 13 mounted on the substrate 12 while the light blocking property toward the electronic components 13 is ensured. Specifically, as shown in
Further, in a cross-sectional view as shown in
An embodiment of the presently disclosed subject matter has been described in detail above. However, the foregoing description is for the purpose of facilitating understanding of the present invention, and is not intended to limit the present invention. The present invention may include modifications and improvements without departing from the gist thereof. The present invention also includes equivalents thereof.
For example, as shown in
Further, as shown in
Further, the cap unit 1 according to the above-described embodiment is attached to the storage tank 2 that stores an object to be sterilized, but may be attached to, for example, a substantially I-shaped (see
The cap unit 1 according to the presently disclosed subject matter is attached to, for example, a storage tank of such as an icemaker, an ultraviolet light sterilization device, a water cleaner, a hot water supply device, a water supply pipe, a cooling water circulation device, a water server, a drink server, or the like. However, the use thereof is not limited to this.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2022-031059 | Mar 2022 | JP | national |
This application is a U.S. National Stage Application under 35 U.S.C § 371 of International Patent Application No. PCT/JP2023/007054 filed Feb. 27, 2023, which claims the benefit of priority under 35 U.S.C. § 119 to Japanese Patent Application No. 2022-031059 filed Mar. 1, 2022, the disclosures of all of which are hereby incorporated by reference in their entireties.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2023/007054 | 2/27/2023 | WO |