This application claims the benefit of priority under 35 U.S.C. § 119(a) and (b) to French Patent Application No. 1452033 filed Mar. 12, 2014, the entire contents of which are incorporated herein by reference.
The invention relates to a gas distribution assembly comprising a gas cylinder, particularly a medical gas cylinder, a valve unit, with or without an in-built regulator system, fixed to the gas cylinder, and a protective cap arranged around the valve unit to protect it from knocks and dirt.
Industrial and medical gases are commonly packaged at high pressure into gas containers, typically gas cylinders, equipped with a valve unit which may or may not incorporate an in-built regulator, namely a simple valve of the open/closed type or a valve with an in-built regulator, also referred to as a regulator valve RDI, so that the flow rate and pressure of the gas delivered can be controlled.
In order to protect this valve unit it is commonplace to fit around the said valve unit a protective cap that forms a protective shell around the body of the valve. Such a cap is often referred to as a “bonnet”. Caps of this type are described notably in documents EP-A-629812, DE-A-10057469, US-A-2004/020793 and EP-A-2586481.
Control of the flow of gas through the valve unit is usually had via a gas-passage control system arranged on the internal gas passage which fluidically connects the gas container to an output orifice of the valve unit, the said gas-passage control system generally collaborating with a control member that can be operated by a user, typically a rotary handwheel.
It has been found in practice that while the protective cap affords the body of the valve unit good protection against knocks, it does not do the same for the rotary handwheel when the latter is arranged on the front or on one of the lateral faces of the cap and/or of the valve unit.
What happens is that the rotary handwheel can easily be damaged if the cylinder falls onto the ground because it generally extends beyond the surface of the cap and is therefore exposed if the cylinder falls over or if two cylinders bang together when stored side by side.
Document EP-A-1013986 proposes a protective cap for a gas cylinder comprising a wide opening on the front face thereof, which opening provides access to the various components of the valve around which it is arranged. Such a solution is not ideal since, because of the wide opening made in the cap, dust or the like can enter the cap, presenting problems of hygiene, particularly when the cylinder is to be used in a hospital or similar environment.
In addition, although incorporating into the cap the handwheel that controls the release of the flow rate of gas provides it with protection against falls, a problem of precise adjustment of the gaseous flow rate and of reading the selected flow rate value arises.
Alternative solutions are given in documents U.S. Pat. No. 5,099,567, U.S. Pat. No. 4,600,033, WO-A-2008/149312 and US-A-2009/0038691. However, none of these is truly satisfactory because they all present problems which are notably identical or similar to those mentioned hereinabove.
The problem that arises is that of improving the protection of the rotary handwheel with which the valve unit of a gas distribution assembly is equipped, this gas distribution assembly comprising a gas cylinder, a valve unit, with or without an in-built regulator system, fixed to the gas cylinder, and a protective cap arranged around the valve unit, in which distribution assembly control over the release of the flow of gas is had by means of a control member of the rotary handwheel type that can be operated by a user, while at the same time affording the valve elements good protection and guaranteeing a level of hygiene compatible with use in the health domain in particular.
The solution of the invention is therefore a gas distribution assembly comprising a gas container, a valve unit fixed to the gas container and a protective cap arranged around the said valve unit, the protective cap comprising an opening in which a rotary control member is housed, characterized in that the opening is at least partially bordered by a protruding brim jutting out from the external surface of the protective cap, the protruding brim comprising a cutout forming a reading window.
Depending on the circumstance, the assembly of the invention may comprise one or more of the following technical features:
The assembly of the invention is well suited to a use for storing and distributing a gas or a gaseous mixture, notably a medical gas, chosen from oxygen, air, an N2O/O2 mixture, an He/O2 mixture, an NO/nitrogen mixture or any other gas or gaseous mixture.
The invention will now be better understood from the following detailed description given by way of nonlimiting illustration with reference to the attached figures among which:
The protective cap 1 affords the valve unit protection against knocks, in the event of falling or of cylinders that bang together.
The gas cylinder 20 typically has a cylindrical body and a size of between 10 and 150 cm, and a capacity of 0.5 to 20 liters (in water equivalent). The cylinder may be made of steel or of aluminium alloy, or of a composite or of a combination of these.
Attachment around the valve unit to the neck of the gas cylinder 20 is by screwing, via mutually engaging screw threads borne by the internal surface of the neck of the cylinder 20, on the one hand, and by the external surface of an expansion of substantially cylindrical or conical shape situated at the base of the valve body and bearing a gas inlet orifice, on the other hand.
More specifically, the protective cap 1 comprises a cap body that forms a protective shell 2 around an internal volume dimensioned to accommodate the valve unit, and a carry handle 10 designed to be taken in hand by a user.
The body of the cap 1 is typically made of a material of the polymer and/or metal type, preferably of a plastic material such as PVC, PE, PET, PP, PMMA, PU, PA, etc.
The carry handle 10 is itself made of a rigid material such as a polymer or a metal or metal alloy, and is borne by one or more support uprights 12 that mechanically connect the cap body 2 to the carry handle 10. The carry handle 10 is generally arranged horizontally, i.e. at right angles or near right angles to the vertical axis of the cylinder 20 and of the cap 1. The carry handle 10 has a longilinear shape, whether straight or curved, typically a length less than 20 cm, typically from 6 to 15 cm. It may carry a bar code or the like for identification, as illustrated in
One or more support uprights 12 are fixed to the carry handle 10 to allow a user easily to transport the assembly comprising the bonnet 1, the valve and the cylinder 20 using the said carry handle 10. The support uprights 12 may be made of a plastic material, like the body of the cap 1, but may also be made of aluminium alloy or of any other metallic material. They may be fixed to the handle 10 by screwing or welding for example.
The protective cap 1 also has openings 9, 18, 14 providing access to the valve unit situated in the internal volume of the cap body. In particular, a first opening 9 is formed on the front face 3 of the protective cap 1, and in this opening is housed a rotary control member 5, namely a rotary handwheel, which the user can operate in order to control or adjust the flow rate of gas delivered by the valve.
In order to allow the handwheel 5 to be turned, means of holding are provided that allow the user to grasp the rotary control member 5 between his fingers and turn it, as detailed hereinbelow.
In other words, the rotary handwheel 5 collaborates with a gas flow-rate control system, when operated by the user, so as to control the passage of gas, namely allow it to leave or prevent it leaving the valve unit.
By action on this rotary handwheel 5, the user can choose or regulate the flow rate of gas delivered by the valve unit, or on the other hand can shut it off completely. The rotary control member 5 according to the present invention is detailed hereinafter.
The protective cap 1 also comprises a second opening 18 in which a pressure gauge 16, either of the dial and pointer or of the electronic type, is housed. More specifically, the protective cap 1 comprises a planar surface 17 situated at the top of the cap 1 and on the same side as the front face 3 thereof, in which surface the second opening 18 is formed. The planar surface 17 in fact constitutes a face that is oblique with respect to the vertical axis of the cylinder 20. Arranging the pressure gauge 16 in this way at the top on the valve unit and the cap 1, and on the facade 3 of the said cap 1 makes it considerably easier to read the pressure delivered by the pressure gauge 16 and therefore avoid reading errors.
Moreover, the protective cap 1 comprises other openings providing access to connections for filling 14, for letting out gas under pressure (not shown), etc., which are situated laterally or on the rear face 4 of the cap body 1, as visible in
In the embodiment of
Furthermore, in order to allow the cylinder/valve unit/cap assembly to be attached or secured to a support, such as a hospital bed bar or the bar of a stretcher, the protective cap 1 comprises, on the same side as the rear face 4 thereof, a pivoting attachment device 13, able to pivot between a fully folded “rest” position (depicted schematically in
Advantageously, the valve unit is of the regulator valve type, namely comprises a gas pressure regulating system arranged between the gas passage control system and the gas outlet orifice 6 so as to reduce the pressure of the high-pressure gas coming from the cylinder 20 down to a lower pressure value delivered by the outlet orifice 6, for example to reduce pressure from a high pressure in excess of 100 bar to a low pressure lower than 20 bar abs. To this end, in the conventional way, a regulator system notably comprising a high-pressure chamber, a regulating valve and a valve seat, is provided. The final pressure may have an adjustable or fixed value.
As already explained, the rotary handwheel 5 collaborates with the gas flow-rate control system arranged on an internal gas passage of the valve unit in order to control or adjust the passage or flow rate of gas through the internal gas passage, namely in order to allow or, conversely, prevent any circulation of gas through the said passage in the direction from the gas inlet orifice positioned at the neck of the cylinder 20 to the gas outlet orifice 6 borne by the outlet connector 15.
Typically, the flow rate control system comprises an element pierced with calibrated orifices, the handwheel, as appropriate, either causing a calibrated orifice corresponding to the desired flow rate to collaborate with a fixed passage orifice or causing a mobile passage orifice to collaborate with the calibrated orifice corresponding to the desired flow rate. Such an arrangement is conventional and known to those skilled in the art.
For preference, the element pierced with calibrated orifices is a metal disc capable of rotation and through which calibrated orifices pass. The orifices are of different, i.e. increasing, calibres, each calibre corresponding to a given flow rate value. This disc is capable of rotational movement and is driven by the handwheel 5.
The rotary handwheel 5 which constitutes the control member that collaborates with the gas flow-rate control system is capable of rotational movement about an axis of rotation AA.
Schematically, when the user turns the handwheel 5, the latter acts directly or indirectly on the metal disc capable of rotating and through which calibrated orifices pass so as to allow a greater or lesser flow rate of gas to pass into the gas passage of the valve unit headed toward the outlet orifice 6, the said flow rate corresponding to the opening defined by the calibrated orifice through which the stream of gas passes.
As visible in
Advantageously, the protruding brim 7 extends over at least part of the upper periphery of the opening 9. As may be seen in
This protruding brim 7 is preferably rigid. It also comprises a cutout 8 forming a reading window that becomes positioned facing at least one of the markings 11 borne by the rotary control member 5, as explained hereinafter, so as to allow a user to see this flow rate marking 11 through the reading window 8. The markings 11 are therefore legible and visible only through the cutout 8 that forms the reading window.
The cutout 8 that forms the reading window is U-shaped in this instance; however, it could have some other shape, for example a V-shape, an open or closed O-shape, a square shape, a rectangle shape, or any other shape that allows the marking 11 situated underneath to be read.
In other words, the rotary control member 5, typically a rotary handwheel, is therefore designed and arranged in such a way that a turning of the rotary control member 5, by a manual/finger action on the part of the user on the means of holding causes markings 11 to scroll past the cutout 8 that forms a reading window.
The protruding brim 7 also allows the handwheel 5 to be protected well in the event of the cylinder 20 falling onto its front face 3. This protruding brim 7 is preferably formed of one piece with all or part of the body 2 of the cap 1, notably the front face 3 thereof.
As illustrated in
Moreover, the protruding brim 7 comprises one or more marks 21, for example arrows and/or “+” and/or “−” symbols indicative of the direction in which the user needs to turn the rotary control member 5 in order to increase and/or in order to decrease the flow rate of gas delivered by the valve unit, namely in the clockwise or anticlockwise directions.
More specifically, as illustrated in the figures, the rotary handwheel 5 comprises a central region with the axis of rotation AA and a peripheral region situated at the periphery of the central region. The central region comprises means of holding allowing the user to grasp the rotary control member 5 between his fingers and turn it about the axis of rotation AA thus causing the markings 11 to scroll past the reading window formed by the cutout 8.
The means of holding borne by the central region of the rotary control member comprise one or more elements in relief and/or housings, i.e. recesses or cavities, able and designed, which means to say dimensioned, to be grasped by the user between his fingers. These elements in relief and/or housings are, for example, formed of small walls obtained by moulding of the component that forms the handwheel 5.
Advantageously they are formed on the exterior surface of the central region of the rotary control member 5, which is typically a rotary handwheel.
As illustrated in the figures, the rotary handwheel 5 has an overall shape of revolution, for example an overall shape of a disc or the like.
Moreover, the central region of the control member 5 further comprises a central orifice through which the outlet connection 15 bearing the outlet orifice 6 passes. The control member 5 is therefore free to rotate about the said outlet connection 15.
Moreover, the peripheral region 10 for its part comprises markings 11 which are mutually angularly offset with respect to the axis AA, the said markings 11 each corresponding to a given gas flow rate. In this instance, the markings 11 are arranged in a ring situated over the entire periphery of the central region and indicate increasing values of flow rate.
Thus, one of the markings 11 corresponds to a position of the handwheel 5 in which the gas is shut off, namely in which the valve 1 does not deliver gas (i.e. flow rate is =0 l/min), namely the marking “OFF”. The other markings 11 correspond to positions of the handwheel 5 in which the gas is delivered at different flow rates, namely the flow rates of 0.5, 1, 1.5, 2, 3, 4, 6, 8, 10, 15 and 25 l/m in of gas.
The markings 11 may be engraved, printed, bonded or applied by any other suitable technique. Likewise the markings 11 may comprise numerals, letters or any other type of marks.
In general, the rotary handwheel 5 is preferably made of plastics material, such as PVC, PE, PET, PP, PMMA, PU, PA, etc., but may also be made of an aluminium alloy or of any other metallic material, or even of a combination of several materials, for example of plastics and metals.
For preference, at least part of the rotary handwheel 5 is made of a rigid material covered with a soft material that has a Shore hardness of between 0 and 95, for example a coating formed of a paint which gives what is referred to as a “soft touch” effect (i.e. an effect that is soft and silky to the touch) so as to increase user comfort for the user, or alternatively with a coating formed of an overmoulded layer of an elastomeric, silicon or similar material.
An assembly according to the invention is particularly well suited to use in a medical environment, namely in the healthcare domain, and in particular is suited to the storage of any medical gas or gaseous mixture, particularly of the oxygen, air, N2O/O2, He/O2, NO/nitrogen or other type.
It will be understood that many additional changes in the details, materials, steps and arrangement of parts, which have been herein described in order to explain the nature of the invention, may be made by those skilled in the art within the principle and scope of the invention as expressed in the appended claims. Thus, the present invention is not intended to be limited to the specific embodiments in the examples given above.
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14 52033 | Mar 2014 | FR | national |
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Number | Date | Country | |
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