The present invention relates to improvements in capacitive sensors for activation of faucets. More particularly, the present invention relates to the placement of a capacitive touch sensors in or adjacent to faucet spouts and faucet handles to sense touches by a user of the faucet and then control the faucet based on output signals from the capacitive sensor.
An illustrated embodiment, a faucet includes a touch sensor in a spout of the faucet, and another touch sensor in a manual valve handle. The touch sensor in the spout permits a user to turn water flow on and off merely by tapping the spout. In the illustrated embodiment, the faucet distinguishes between a tap on the spout to turn the water flow on or off, and a longer grasping or grab of the spout, for example, to swing it from one basin of a sink to another. The faucet therefore provides an easy and convenient way to turn the water off and on without having to adjust the water flow rate and temperature.
The touch sensor in the handle can also be used for a tap control, which distinguishes between grasping or grab of the handle to adjust the water flow rate or temperature, and merely tapping the handle to toggle water flow off or on. The touch sensor in the handle provides an additional source of input data for the faucet which permits the faucet to more accurately determine the intent of the user, thereby providing greater water savings while being intuitive and easy to use.
According to an illustrated embodiment of the present disclosure, a faucet comprises a spout, a passageway that conducts fluid flow through the spout, a electrically operable valve located within the passageway, a manual valve located within the passageway in series with the electrically operable valve, and a manual handle that controls the manual valve. The faucet also comprises a first touch sensor on the manual valve handle, a second touch sensor on the spout, a capacitive sensor directly coupled to one of the first and second touch sensors and capacitively coupled to the other of the first and second touch sensors, and a controller coupled to the capacitive sensor. The capacitive sensor provides an output signal. The controller is configured to monitor the output signal from the capacitive sensor and to distinguish between a user tapping one of the spout and the manual valve handle, a user grabbing the spout, and a user grabbing the manual valve handle. The controller is also coupled to the electrically operable valve to control the electrically operable valve is response to the output signal from the capacitive sensor.
According to another illustrated embodiment of the present disclosure, a method is provided for controlling fluid flow in a faucet having a spout, a passageway that conducts fluid flow through the spout, a electrically operable valve located within the passageway, a manual valve located within the passageway in series with the electrically operable valve, and a manual handle that controls the manual valve. The method comprises providing a first touch sensor on the manual valve handle, providing a second touch sensor on the spout, providing a capacitive sensor, directly coupling one of the first and second touch sensors to the capacitive sensor, capacitively coupling the other of the first and second touch sensors to the same capacitive sensor, monitoring an output signal from the capacitive sensor to detect touches of both the first and second touch sensors by a user, and controlling the electrically operable valve is response to the monitoring step.
Additional features and advantages of the present invention will become apparent to those skilled in the art upon consideration of the following detailed description of illustrative embodiments exemplifying the best mode of carrying out the invention as presently perceived.
The detailed description of the drawings particularly refers to the accompanying figures in which:
For the purposes of promoting an understanding of the principles of the invention, reference will now be made to certain illustrated embodiments and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Such alterations and further modifications of the invention, and such further applications of the principles of the invention as described herein as would normally occur to one skilled in the art to which the invention pertains, are contemplated and desired to be protected.
In an alternative embodiment, the hot water source 16 and cold water source 18 may be connected directly to actuator driven valve 22 to provide a fully automatic faucet without any manual controls. In yet another embodiment, the controller 24 controls an electronic proportioning valve (not shown) to supply water for the spout 12 from hot and cold water sources 16, 18.
Because the actuator driven valve 22 is controlled electronically by controller 24, flow of water can be controlled using outputs from a capacitive sensor 30 as discussed herein. As shown in
A first touch sensor electrode 26 is electrically coupled to the manual valve handle(s) 14. Spout 12 illustratively has a second touch sensor electrode 28 capacitively coupled to the first electrode 26. The spout 12 is illustratively made from a conductive material to form the second touch sensor electrode 28. Alternatively, a separate electrode 28 may be coupled to the spout 12.
First electrode 26 is directly coupled to the capacitive sensor 30 of controller 24. In the embodiment of
The spout 12 is coupled to faucet body hub 32 by an insulator 34. In one embodiment, such as for a kitchen faucet, the spout 12 is rotatable relative to the faucet body hub 32. In other embodiments, the spout 12 may be fixed relative to the faucet body hub 32. Spout 12 may include a pull-out or pull-down spray head which is electrically isolated from the spout 12.
As discussed above, the manual valve handle 14 is electrically connected to the faucet body hub 32. The spout 12 is capacitively coupled to the body hub by insulator 34. When the manual valve handle 14 is touched by a user's hand, the capacitance to earth ground is directly coupled. The capacitive sensor 30 of controller 24 therefore detects a larger capacitance difference when the handle 14 is touched by a user compared to when the spout 12 is touched. This results in a larger amplitude output signal when the manual valve handle 14 is touched by a user's hand compared to when the spout 12 is touched. By comparing the amplitude of the output signal to predetermined threshold values, the controller 24 can detect where the faucet is touched and how long the faucet is touched to enable the controller 24 to make water activation decisions as discussed below.
The following is a description of algorithms used to process “touch” conditions of two electrodes 26, 28 which are capacitively coupled to one another using a single capacitive sensor 30 which detects changes in electrical capacitance. The interpretation of how and when the electrodes 26, 28 are touched is used to determine when to actuate an electronic valve 22.
It should be appreciated that the method and apparatus detailed herein may be used in connection with the faucet disclosed in PCT International Patent Application Publication No. WO 2008/088534 entitled “MULTI-MODE HANDS FREE AUTOMATIC FAUCET”, filed Dec. 11, 2007, and U.S. patent application Ser. No. 11/641,574, filed Dec. 29, 2006, and published as U.S. Publication No. 2007/0157978, the disclosures of which are expressly incorporated by reference herein.
A first embodiment of a detection algorithm for distinguishing between short taps and longer grabs of the spout 12 or handle 14, for example, will be described first. The following definitions are used in the first example of the detection algorithm. A “tap” is a touch of short duration designed to turn the water or fluid on or off. A “grab” has a longer duration such as when a user grasps the spout 12 to move the spout from one area of the sink basin to another or when the user grasps the manual valve handle 14 to adjust the flow rate or temperature of the fluid. The following definitions apply to the first embodiment. Taps and grabs are determined differently in the second embodiment discussed below.
Due to the slew rate of a chosen sensor connected to a particular electrode, it will take some minimum amount of time for the output signal to reach its maximum amplitude and achieve some steady state level. This is shown in
1. What, or who, is touching the sensor,
2. The particular type of capacitive sensing technology employed by the system,
3. The amount of capacitance between the two electrodes and the associated dielectric constant of the material of separation,
4. Any conductive materials in the near vicinity of the electrodes which may add to the total capacitance being sensed.
In a system using two separate sensors for the two electrodes with isolation between the electrodes, distinguishing between taps, grabs, and releases of the two electrodes is a fairly straight forward task. However, due to the behavior of a system using capacitively coupled electrodes 26, 28 and a single capacitive sensor 30 as shown in
As shown in Table 1, a dual sensor, dual electrode configuration can accurately distinguish up to 16 different states. A drawback is that the control algorithms must also process and determine what state is currently present. Table 2 shows what states are possible to determine using a single sensor, dual electrode configuration with capacitively coupled electrodes as shown in
Detectable states using a dual sensor, dual electrode sensing configuration
Detectable states using a single sensor configuration with capacitively coupled electrodes
Shown is a further reduction of states in Table 2 by eliminating the need to detect a tap of electrode 1 and electrode 2 separately.
For the example shown in Table 1, thresholds for each sensor/electrode can be determined such that at any time the sensor's signal crosses said threshold, the electrode is defined as having been touched. If the signal crosses the threshold for a defined period of time, as defined in the Definitions section above, flags can be set as to whether the electrode has been tapped or grabbed. The exact states that appear for one electrode in this example can appear for the second electrode at the same time. In this configuration, each sensor can have its own set of thresholds for determining when the sensor has been touched and released. The setting of those thresholds can be determined using a “dynamic baseline” determined from the raw sensor signal. A dynamic baseline is a calculated level based on the raw output level of the sensor. In this way, the “baseline” will tend to track the raw signal in the manner defined by the calculation of the baseline. Having independent thresholds is not possible for the case of a single sensor application using capacitively coupled electrodes.
Table 2 describes the detectable states that can be determined in the application shown in
An example for this type of sensing is in the control of the electronic valve 22 for a plumbing application. The algorithm in question will do the following:
Instead of trying to determine the difference between two electrodes 26, 28, rather, we concentrate on determining whether the sensor's signal has crossed one of three dynamic thresholds 80, 82, 84 as shown in
1. If |SIG|>|UT| for a period tR, and tR≧TTAP_MIN, and the EV is closed, a request will be made to open the EV. This is reflected by states 5 and 6 of Table 3.
2. |SIG|>|MT| for a period tR, has been released, and TTAP_MIN≦tR<TTAP_MAX, a request will be made to close the EV if it was previously open, or open the EV if it was previously closed. This is reflected by state 2 of Table 3.
3. |SIG|>|MT| for a period tR, the EV is open, and tR≧TTAP_MAX, no action is taken.
This is reflected by states 4 and 5 of Table 3.
4. |SIG|<|MT|, no action is taken, regardless of the state of the EV.
State Tables
Process Flow
In another illustrated embodiment of the present invention, an algorithm is provided which detects a tap by a user on either the first or second electrodes 26, 28 based upon a change in a slope detected at a leading edge of the output signal from the capacitive sensor 30.
The process starts at block 40. Initially no tabs or grabs are detected as illustrated at block 42. Controller 24 inputs sensor data from the capacitive sensor 30 as illustrated at block 44. Controller 24 then determines whether a positive slope of the output signal is detected at block 46. Leading edges of each of the touches at locations 86, 88, 90 and 92 in
If a positive slope is not detected at block 46, controller 24 returns to block 44 to input additional sensor data. If a positive slope is detected at block 46, controller 24 determines whether or not the positive slope is caused by an electromagnetic interference (EMI) event at block 48. For example, electromagnetic interference may occur if someone starts a dishwasher or other appliance near the faucet. Controller 24 may test for an EMI event by confirming that the positive slope still exists at a later time interval such as, for example, 10 ms after the positive slope is initially detected. If the signal is still has a positive slope after 10 ms, controller 24 determines that the positive slope is caused by a touch of electrodes 26 or 28 and not by an EMI event.
If an EMI event is detected at block 48, controller 24 returns to block 44 to input additional sensor data. If an EMI event is not detected at block 48, controller 24 inputs additional sensor data at block 50. Controller 24 then determines whether a negative slope of the output signal is detected at block 52. Negative slopes of the output signal are illustrated, for example, at the trailing edges of portions 86, 88, 90 and 92 of the output signal of
If a negative slope is not detected at block 52, controller 24 determines whether an elapsed time since the positive slope was detected at block 46 is less than a maximum elapsed time permitted for a tap event as illustrated at block 56. Illustratively, the maximum elapsed time for a tap event is about 300 ms. If the elapsed time is less than the maximum time for a tap event, controller 24 returns to block 50 to input additional sensor data. If the elapsed time at block 56 exceeds the maximum time permitted for a tap event at block 56, controller 24 detects a “grab” as illustrated at block 58. Next, controller 24 determines a type of grab that has occurred as illustrated at block 60. In the illustrated example, controller 24 distinguishes between a “strong” grab at block 62 and a “weak” grab at block 64. A strong grab at block 62 occurs when the user grabs the manual valve handle 14 used to adjust the flow or temperature of the fluid. A weak grab at block 64 occurs when the user grabs the spout 12. Controller 24 will then control the electronic valve 22 as discussed below in response to the detected strong or weak grab.
Once a determination is made between a strong grab and a weak grab, controller 24 sets a timer for grab release window values as illustrated at block 66. Controller 24 then inputs additional sensor data as illustrated at block 68. Next, controller 24 determines whether a grab release is detected within the release window at block 70. If not, controller 24 continues to input sensor data at block 68. If the grab release is detected at block 70, controller 24 returns back to start block 40 to monitor for the next touch of electrodes 26, 28. A grab release is detected by a negative slope of the output signal indicating that the user has released the electrode 26, 28.
In the embodiment of
The maximum amplitudes of the steady state signals when the first and second electrodes 26, 28 are grabbed at locations 92 and 88, respectively, of
While the invention has been illustrated and described in detail in the drawings and foregoing description, the description is to be considered as illustrative and not restrictive in character. Only illustrated embodiments, and such alternative embodiments deemed helpful in further illuminating the illustrated embodiments, have been shown and described. It will be appreciated that changes and modifications to the forgoing can be made without departing from the scope of the following claims.
This application is a continuation of U.S. application Ser. No. 12/600,769 filed on Nov. 18, 2009, now U.S. Pat. No. 8,613,419, which is a U.S. National Phase Application of PCT International Application No. PCT/US2008/013598, filed on Dec. 11, 2008, which claims the benefit of U.S. application Ser. No. 61/007,165, filed on Dec. 11, 2007, all of which are expressly incorporated by reference herein.
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Number | Date | Country | |
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20140109984 A1 | Apr 2014 | US |
Number | Date | Country | |
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61007165 | Dec 2007 | US |
Number | Date | Country | |
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Parent | 12600769 | US | |
Child | 14138183 | US |