The present invention generally relates to a capacitive occupant classification system, more specifically to such system for a vehicle seat.
A capacitive seat occupancy classification system and method are proposed in EP 1 457 391 A1. The system comprises first and second capacitive electrode arrangements in a vehicle compartment. The first capacitive electrode arrangement is located in a seat of the vehicle and includes a sensing electrode and a shielding electrode. The sensing electrode is directed towards the occupant of the seat, whereas the shielding electrode is directed towards the seat frame. An insulating layer separates the sensing from the shielding electrode. The system can operate in a so-called loading mode, in which the sensing electrode and the shielding electrode are driven by the same AC voltage, so that the shielding electrode prevents the electric field of the sensing electrode from coupling with the seat frame. This dramatically increases the sensitivity of the sensing electrode in direction of the occupant. A similar electrode configuration is also known from U.S. Pat. No. 5,166,679.
For safety-critical applications such as occupant classification, efforts are always made in order to make the system as reliable as possible. Methods for operating such systems therefore include regularly checking different system parameters in order to detection potential failures. For instance, it is known that a wet seat may affect the measurements of capacitive sensing systems. EP 1 457 391 A1 therefore suggested measuring the electrical resistance between the sensing electrode and the shielding electrode to test whether the insulation layer between the electrodes is dry.
If the seat is wet, applying a DC voltage difference between two conductors such as the electrodes of the electrode arrangement may cause corrosion of the anode due to oxidation, which would affect the lifetime of the entire system.
The invention provides an improved capacitive occupant classification system.
An occupant classification system for a vehicle seat comprises an electrode arrangement for being integrated into a seating portion of the seat, which electrode arrangement includes a sensing electrode, a shielding electrode and an insulating layer sandwiched between the sensing electrode and the shielding electrode. According to an important aspect of the invention, the electrode arrangement is provided with at least one local test region and comprises means for enhancing, inside the at least one test region with respect to outside the at least one test region, electrolytic conduction between the sensing electrode and the shielding electrode, under moist environmental conditions. It should be noted that the term “local” is herein referred to for designating a limited or peculiar place of the electrode arrangement as opposed to the electrode arrangement as a whole.
For determining an occupancy state of the seat, the system may the drive the sensing electrode and the shielding electrode with the same oscillating voltage, and determine the capacitive coupling between the sensing electrode and an object or occupant placed on the vehicle seat, e.g. by measuring a loading current drawn by said sensing electrode. In order to determine whether the system is operating properly, the system may determine failures, caused e.g. by an interrupted circuit, a short-circuit or seat wetness. A known method for determining whether a short-circuit has occurred or whether the seat is wet includes applying a DC voltage difference between the sensing and the shielding electrodes. In this case, a leakage current occurs due to electrolytic conduction between the sensing electrode and the shielding electrode. This current can be measured and it can be tested whether the current lies within tolerable limits. If the leakage current is too high, this is an indication that the seat is wet.
In absence of local test regions, electrolysis would occur in random locations of the electrode arrangement during the measurement of the leakage current IL. If however one provides for conditions favourable to electrolytic conduction in certain local test regions, the leakage current between the electrodes will pass in these local test regions. The electrode playing the role of the anode might still corrode, but instead of this happening at random spots on the electrode arrangement, this then happens locally in predefined regions.
Preferably, for the reason that wetness does not always occur homogeneously over the entire seating portion, the electrode arrangement comprises a plurality of local test regions that are distributed over the electrode arrangement so as to be associated with different portions of the seating portion when the electrode arrangement is integrated therein.
According to a preferred embodiment of the invention, the means for enhancing electrolytic conduction between the sensing and the shielding electrodes includes the distance between the sensing electrode and the shielding electrode being reduced inside the test region with respect to outside the test region. In this embodiment, the local test region includes a zone, wherein the distance of the two electrodes is smaller than outside the local test region. As a result, for a given voltage difference between the electrodes the electric field will have higher field strength inside the zone than outside the local test region. At least at the beginning of an electrolysis, electrolytic conduction in a zone of reduced distance between the electrodes can be expressed as IEL=α·ΔU/d, where a is a proportionality constant depending on the solved ions and the area of the zone, IEL is the electric current due to the ions travelling between the electrodes and d is the distance between the electrodes in the zone. From this relation, it can be deduced that the electric current density between the electrodes inside the zone and thus inside the local test regions is increased with respect to outside these regions if a voltage difference is applied between the electrodes. Advantageously, the distance between the sensing electrode and the shielding electrode inside the at least one test region amounts to between 30% and 70% of the distance between the sensing electrode and the shielding electrode outside the at least one test region.
According to another preferred embodiment of the invention, the means for enhancing electrolytic conduction between the sensing and the shielding electrodes includes a hydrophilic thread that extends through the insulating layer between the sensing electrode and the shielding electrode in the at least one test region. Outside the local test regions, there should be no hydrophilic thread extending between the two electrodes. If the seat is humid or wet, the hydrophilic thread draws water and thereby favours the formation of a continuous water column between the electrodes. As a result, electrolytic conduction in the test region is enhanced with respect to outside the test region. It should be noted that a hydrophilic thread can be used as an alternative or in addition to reduced distance between the electrodes.
Most preferably, at least one of the sensing electrode and the shielding electrode has a greater material thickness in the at least one test region than outside the at least one test region. As electrolysis occurs mostly in the at least one local test regions, the position of which is known beforehand, it is recommended (though not always necessary) to provide the electrodes, or at least that electrode that would corrode, with some extra thickness in the at least one test region. As will be appreciated, this increases the lifetime of the system.
As regards the positioning of the at least one local test region, several configurations are possible. One would prefer, however, that the at least one test regions projects laterally, i.e. in the plane of the electrode arrangement, from a main sensing portion of the electrode arrangement.
Further details and advantages of the present invention will be apparent from the following detailed description of not limiting embodiments with reference to the attached drawings, wherein:
An electrode arrangement 10 of a capacitive occupant classification system is shown in
For occupancy detection, the system executes a measurement routine, in which a control circuit (not shown), such as an application-specific integrated circuit (ASIC), applies a sinusoidal oscillating signal to the shielding electrode 16, while it keeps the sensing electrode 12 essentially at the same potential as the shielding electrode 16. If the capacitance between the sensing electrode 12 and chassis ground changes, e.g. because of a passenger on the seat 32, the loading current drawn by the sensing electrode 12 changes. The control circuit measures the current drawn by the sensing electrode 12, which allows detecting and classifying an occupant on the seat 32. As the shielding electrode 16 is driven with the same voltage as the sensing electrode 12, the sensing electrode 12 is only sensitive into the direction facing away from the shielding electrode 16, i.e. in direction of the upper surface of seat portion 30. Thus, the capacitive occupant classification system can determine if the seat 32 is vacant, equipped with a child seat or occupied by a passenger.
The sensing electrode 12 and the shielding electrode 16 can be connected to the control circuit by electric lines 22, 24. Although these are represented in
It is also shown in
The accuracy of the occupancy state determined in the measurement routine obviously depends on whether the system is operating properly. The system therefore should be able to determine failures, caused e.g. by an interrupted circuit, a short-circuit or seat wetness. As it has been said before, a wet seat condition may affect occupant classification. Specifically, if the seat 32 is unoccupied but wet, the loading current drawn by the sensing electrode may be as large as if an adult were seated on the seat 32. A system check routine is therefore regularly run, which detects system failures.
If, however, the system has passed the first test 104, another DC voltage difference ΔU1 is applied, at step 108, between the terminals 22a and 24a, this time in reverse direction of the diode 26, i.e. the terminal 22a (and thus the sensing electrode 12) is brought to a higher electric potential than the terminal 24a (and thus the shielding electrode 16). Again, the current flowing between the sensing electrode 12 and the shielding electrode 16 is measured (step 110). Under ideal conditions, i.e. assuming an ideal diode 26 and otherwise perfect insulation between the sensing electrode 12 and the shielding electrode 16, no current would be measured. Under real conditions, some current, so called leakage current IL, may flow in reverse direction through the diode and along current paths, due to imperfect insulation, between the sensing and shielding electrodes. Normally, the leakage current IL caused by the voltage difference ΔU1 is small, i.e. below a certain reference value. If, at decision step 112, it is determined that the leakage current IL exceeds the reference value IREF, the insulation between the sensing electrode 12 and the shielding electrode 16 is deemed deteriorated. This can be due to a failure of the insulation layer 14, e.g. as a consequence of stress, or to the seat 32 being moist. Naturally, if the insulation of the sensing electrode 12 is deteriorated, the capacitance measurement cannot be relied upon any more. Thus if too high a leakage current IL is measured, it is best not to carry out the capacitance measurement of step 118. If the leakage current IL is below the reference value IREF, occupant detection is carried out as explained above by running the measurement routine 118. The procedure 100 is executed periodically, e.g. every 1 s (set in step 120) to detect possible changes of the occupancy etc.
If, for one reason or another, the seat 32 is wet, the leakage current IL between the sensing electrode 12 and the shielding electrode 16 is due to electrolytic conduction. As long as the voltage difference ΔU1 is applied, the sensing electrode 12 acts as anode, the shielding electrode 16 as cathode. A drawback of this testing method is that the anode gradually corrodes, which affects the lifetime of the entire system. In the proposed method, applying the voltage difference ΔU1 in reverse direction of the diode 26 is therefore terminated (step 114) as soon as a leakage current IL exceeding the reference value IREF is determined, in order to minimise the effect of the electrolysis on the electrodes 12, 16. In this case, the system switches into failure mode (step 116), which is also indicated to the driver by a warning signal. The system then schedules (step 116) a new execution of the system check routine, where the waiting time between the last and the next execution of the system check routine is set to a much higher value than the duration of a cycle. Preferably, the waiting time is set to at least 10 s. Waiting times in the range from 1 to 10 minutes are still more preferable, because drying of a vehicle seat 32 normally takes considerable time.
Those skilled will note that the voltage difference ΔU2, which is in forward direction of the diode 26, depends on the current-voltage characteristic of the diode 26. For instance, the voltage drop across a normal silicon diode conducting diode is approximately 0.6 to 0.7 V. The voltage drop may be different for other diode types.
If this is the case, the first voltage difference ΔU1 is gradually increased up to a preset maximum value (steps 113′ and 115′), while the resulting leakage current is monitored (step 112′). It may be noted that the reference value IREF the leakage current is compared to can be depending on the currently applied first voltage difference ΔU1. In step 113′, it is tested whether the preset maximum value ΔUmax of the first voltage difference ΔU1 has been reached. If this is the case and the leakage current IL has remained below the reference value IREF, a second voltage difference ΔU2 is applied between the sensing electrode 12 and the shielding electrode 16 to test for a possible interruption of the circuit (step 101′). The second voltage difference ΔU2 is applied in forward direction of the diode 26. The current that flows through the series circuit of the electric line 22, the shielding electrode 16, the diode 26, the sensing electrode 12 and the electric wire 24 is tested at step 102′. If no or only a small current flows through the circuit, it is concluded (at decision step 104′) that the circuit is interrupted and the system switches into a failure mode (step 106′). A warning signal is issued that informs the driver that the occupant classification system is not operational and needs servicing. In the opposite case, the measurement routine is carried out (step 118′) and the occupancy state of the vehicle seat is determined. A next execution of the procedure 100′ is scheduled after a short waiting time (step 120′).
If at decision step 112′, it has been found that the leakage current IL between the electrodes 12, 16 is too high, applying the first voltage difference is immediately stopped (step 114′) and a next execution of the procedure 100′ is scheduled (step 116′) after a waiting time that is longer than the waiting time set in step 120′. The waiting time until the next execution of the procedure 100′ may be computed as a function of the measured leakage current IL and the first voltage difference ΔU1 applied between the electrodes 12, 16. If, for example, a relatively high leakage current IL has been measured at a low applied voltage difference AU1, this may indicate that the seat 32 is very wet. As a consequence, the waiting time could be increased to give the seat 32 more time to dry. If, on the contrary, the too high leakage current IL has only been measured at a higher applied voltage difference ΔU1, this may indicate that the seat 32 is only slightly wet. In this case the waiting time may be set a lower value than in the first case.
With regard to the procedures illustrated in
As can be seen in
The figures show that the thickness of the electrodes 12, 16 may be larger in the test regions 28 than outside the test regions. As corrosion occurs mostly in the test regions, providing the electrodes 12, 16 with more material in these regions increases the lifetime of the system. In
One should remember that once a significant leakage current IL has been detected, applying the voltage difference ΔU1 in reverse direction of the diode 26 is stopped. In the present electrode arrangement the predominant part of the current due to electrolytic conduction is concentrated in the local test regions 28. Damage caused by the electrolysis to the electrodes therefore occurs mainly in the test regions and, if at all, to a much smaller extent outside the test regions. Furthermore, as electrolytic conduction is enhanced, a leakage current may be detected earlier (i.e. at a lower voltage difference ΔU1) than in a conventional electrode arrangement for a capacitive occupancy detection system.
Those skilled will appreciate that the method for operating the capacitive sensing system disclosed herein can be used for a conventional system, i.e. one without local test regions. For the reasons discussed above, a capacitive sensing system, wherein the electrode arrangement is provided with local test regions is, however, preferred.
Number | Date | Country | Kind |
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06115666.7 | Jun 2006 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2007/055591 | 6/6/2007 | WO | 00 | 4/6/2009 |