1) Field of the Invention
The present invention relates to a capacitor system having a capacitor-voltage initializing function of making the voltages of a plurality of capacitors equal to a predetermined value using parallel monitors, and a bank switching function which switches the connection state of plural capacitors to make the fluctuation range of the output voltage smaller.
2) Description of the Related Art
A capacitor system which is configured by combining a plurality of capacitors each comprised of an electric double layer capacitor or the like with an electronic circuit which achieves the initializing function and the bank switching function is known as an ECS or ECaSS (Energy Capacitor System or Energy Capacitor Systems, respectively, both are registered trademarks) (see non-Patent Literature 1: “Electric double layer capacitor and capacitor system, Version 2”, Chapter 5 “Techniques in electrical circuits”,pp. 129 to 164, by Nikkan Kogyo Shimbun, published on Feb. 28th, 2001).
The initializing function charges each capacitor to a given voltage by using parallel monitors, respectively connected to the individual capacitors, in order to prevent the assigned voltages of the capacitors from being non-uniform due to variations in the capacitances of plural capacitors connected in series and the initial voltage. The regular use of the function can set the operational points of the individual capacitors back to the original points and can allow for safe usage of the capacitors at rated voltages.
The bank switching function changes the connection state of plural capacitors by means of switches in such a way that the capacitors are connected in parallel when the voltages of the individual capacitors are high and the capacitors are connected in series when those voltages are low, thereby making the fluctuation range of the output voltage of the capacitor system as a whole and the fluctuation range of the voltage at the time of charging smaller to stabilize the capacitor system. One known bank switching function is a so-called shift type bank switching method which can allow the same withstand voltage and capacitance elements to be used for all capacitors.
The inventor has already proposed a capacitor system equipped with the initializing function and bank switching function as disclosed in Patent Literature 1 (Japanese Patent Application Laid-open No. 2003-111286 Publication, claims 1, 2, and 5, Paragraphs [0024] to [0029], and FIGS. 2 to 4).
The capacitor system disclosed in the Patent Literature 1 has a control unit that achieves an initializing function by means of parallel monitors and a bank switching function by a switching unit and is designed in such a way that the control unit performs initialization using the parallel monitors in the vicinity of a voltage at which the switch unit performs bank switching (i.e., performs initialization immediately before or after bank switching).
As apparent from
Connection states shown in
With reference to
If the set voltage for initialization by the parallel monitors is selected to be nearly a set voltage for full charge, which is not affected by bank switching, those capacitors whose connection states are changed to parallel connection undergo an initialization with different conditions twice in one charge cycle.
When discharging is started from the full-charge state and charging takes place with some suspending period, if all the capacitor voltages are made equal to one another at the time of full charging, there is a variation in voltage which is inversely proportional to the capacitance of each of capacitors to be connected in parallel at the bank switching point TA at which the capacitor voltage is about half the full-charge set voltage VB. Conventionally, bank switching is executed in this state to forcibly set two capacitors to parallel connection, so that a cross current flows between the capacitors, thereby causing power loss.
As charging is performed toward the full-charge set voltage VB from the bank switching point TA, a variation in voltage which is inversely proportional to the capacitance occurs again. Accordingly, the operation of the parallel monitors consumes the current of the capacitors whose voltages tend to become higher, so that an operation to set the voltages of all the capacitors equal to one another takes place. The greater the variation in capacitor voltage, the more intense the operation becomes, thereby making the power loss larger. The power loss becomes larger as the difference between the set voltage for initialization by the parallel monitors and the set voltage at the time of bank switching is larger.
According to the invention described in the Patent Literature 1, initialization is executed in the vicinity of the capacitor voltage at the time of bank switching (the set voltage for initialization by the parallel monitors is set to VC or VC′ around the set voltage Va at the time of bank switching in
Accordingly, even with a variation in capacitance in the capacitors, the difference between the voltages of the capacitors to be connected in parallel becomes small at the time of bank switching. The cross current between the capacitors when they are forcibly connected in parallel by switching can be reduced, thus ensuring a reduction in power loss and an improvement of energy efficiency.
However, even if the capacitors are initialized with the set voltage for initialization being set to VC or VC′, a variation in voltage which is inversely proportional to the capacitance of the capacitor still occurs until the capacitors are charged to the full-charge voltage VB. Provided that the set voltage for initialization is set to VC which is half the full-charge voltage VB, even if the capacitors are initialized with VC voltage to set the capacitor voltages equal to one another, a variation in voltage at the point where the voltages of the capacitors reach the full-charge voltage VB still holds some level, though reduced to half as compared with the case where no initialization is performed. This voltage variation therefore becomes a factor of causing the operation of the parallel monitors to consume the current in the capacitors whose voltages tend to become higher, thereby resulting in power loss.
Therefore, a voltage margin for the variation should be taken into account at the stage of designing a capacitor system, necessitating the setting of a lower full charge voltage including the margin as compared with the intrinsic characteristic of the parallel monitors that initialize the capacitors with nearly the full-charge voltage VB.
This means a reduction in stored energy which is expressed by:
U=CV2/2
where U is the stored energy of a capacitor, C is the capacitance of the capacitor, and V is the voltage of the capacitor, and does not allow for efficient use of the performance of the capacitors.
It is an object of the present invention to provide a capacitor system which makes the best use of the performance of capacitors while reducing power loss.
To achieve the object, the present invention does not simultaneously connect a plurality of capacitors to be connected in parallel at the time of bank switching, but alternately connects those capacitors by alternately switching changeover switches on and off.
In the Patent Literature 1, as mentioned above, at the time of bank switching from the state in
In this respect, in the present invention, the changeover switches S2a and S2b in
This switching does not cause a chance of connecting the capacitors C2 and C3 in parallel, so that even if the voltages of the capacitors C2 and C3 differ from each other, the cross current is not produced and their voltages are not forcibly made equal to each other by exchange of the energy. Even when charging/discharging is performed while executing the bank switching operation by the ON/OFF actions of the changeover switches S2a and S2b, the capacitor voltage hardly deviates from the set voltage for initialization. It is therefore possible to provide a capacitor system which makes the best use of the performance of capacitors together with initialization by the parallel monitors.
Likewise, when the connection state in
Besides a mechanical relay, a semiconductor switch, such as a thyristor, a GTO thyristor, a transistor, a MOSFET or an IGBT, can be used as the changeover switches.
According to the present invention, while basically the changeover switches S2a and S2b are alternatively turned on and off as shown in
To sum up, a first aspect of the present invention provides a capacitor system that comprises a plurality of capacitors; a plurality of changeover switches which function to make parallel connection of the capacitors connected in series; and a bank switching function of switching a connection state of the capacitors by alternately turning the changeover switches on and off to provide a predetermined voltage.
A second aspect of the present invention provides a capacitor system that comprises a plurality of capacitors; parallel monitors which are respectively connected in parallel to the capacitors and initialize voltages of the capacitors to a predetermined value; a plurality of changeover switches which function to make parallel connection of the capacitors connected in series; and a bank switching function of switching a connection state of the capacitors by alternately turning the changeover switches on and off to provide a predetermined voltage.
A third aspect of the present invention provides the capacitor system according to the first or the second aspect, wherein the changeover switches are alternately turned on and off while maintaining a simultaneous ON time to ensure continuous flow of a charge/discharge current.
A fourth aspect of the present invention provides the capacitor system according to the first or the second aspect, wherein each of the changeover switches has a semiconductor switch such as MOSFETs and can independently let a current to flow bidirectionally and block the current.
A fifth aspect of the present invention provides the capacitor system according to the third aspect, wherein each of the changeover switches has a semiconductor switch such as MOSFETs and can independently let a current to flow bidirectionally and block the current.
Preferred embodiments of the present invention are explained below with reference to the accompanying drawings.
The outline of the operation is that a group of capacitors 23 of the capacitor system 20 is charged with constant power from a charge/discharge main circuit 13 in the power converting unit 10 or the power charged in the capacitor group 23 is discharged to the resistor load 30 with constant power via a bank switching main circuit 21.
The power converting unit 10 includes an A/D conversion main circuit 11 as a power converting circuit to convert AC power to DC power, an A/D conversion control circuit 12, a charge/discharge main circuit 13 which performs a charging/discharging operation on the capacitors and performs a discharging operation on the resistor load 30, and a control circuit 14 which performs PWM (Pulse Width Modulation) control on the charge/discharge main circuit 13.
The capacitor system 20 includes the bank switching main circuit 21 equipped with a plurality of changeover switches which switches the connection state of a plurality of capacitors, a control circuit 22 for the circuit 21, and the capacitor group 23. An electric double layer capacitor with a parallel monitor is used as each capacitor in the capacitor group 23. The circuit shown in FIG. 5 in the Patent Literature 1, for example, can be used as the parallel monitor.
The charge/discharge control circuit 14 receives a capacitor charge/discharge voltage signal a and a capacitor charge/discharge current signal b from the charge/discharge main circuit 13, generates a PWM signal c to set those signals equal to set values, and controls the ON/OFF actions of semiconductor switching elements in the charge/discharge main circuit 13.
The bank switching control circuit 22 determines whether the mode is a charge mode or a discharge mode from a charge/discharge current signal d sent from the bank switching main circuit 21. The bank switching control circuit 22 detects that the capacitor voltage has reached the set voltage for bank switching based on a charge/discharge voltage signal e, and sends a switch signal f to the bank switching main circuit 21 to execute bank switching.
Of the semiconductor switches, the semiconductor switches S1a-1, S1b-1, S2a-1, S2b-1, and S3-1 are controlled at the time of charging, and the semiconductor switches S1a-2, S1b-2, S2a-2, S2b-2, and S3-2 are controlled at the time of discharging, to perform charging/discharging of the individual capacitors.
First, a capacitor module with a parallel monitor, which has a rated voltage of DC 24 V, a rated capacitance of 333 F and stored energy of 27 Wh, for example, is used for each of the capacitors (electric double layer capacitors) C1 to C8. Bank switching is done in the order of
Although each of the connection states in
In this sense, the states in
In the pseudo parallel connection states in
With reference to
With reference to
In the connection state in
The discharge power is set constant at the discharge output terminal of the charge/discharge main circuit 13 while the charge power is set constant at the charge output terminal of the charge/discharge main circuit 13.
In
At the time discharging is started, the semiconductor switches S1a-2 and S1b-2 are turned on and off alternately to about every one second, thereby realizing the connection state in
The operation states of the semiconductor switches S1a-2 and S1b-2 at this time are as shown in
As shown in
At this time, the operation states of the semiconductor switches S2a-2 and S2b-2 are as shown in
Bank switching from
Thereafter, the voltage drops for the capacitors (C3+C4) and (C5+C6), which are connected in parallel in pseudo fashion, are smaller than the voltage drops for the capacitors (C1+C2) and (C7+C8), which are connected in series. When the total voltage becomes about 60 V again, the ON/OFF actions of the semiconductor switches S2a-2 and S2b-2 are stopped and the semiconductor switches S3-1 and S3-2 are turned on, thereby ensuring bank switching from
As charging is started after a suspension time, the voltages of the capacitors (C1+C2), (C3+C4), (C5+C6), and (C7+C8) rise in the opposite change with respect to the discharge, and when the total voltage becomes about 96 V, the semiconductor switches S3-1 and S3-2 are turned off and the semiconductor switches S2a-1 and S2b-1 are turned on and off to ensure bank switching from
At this time, the operation states of the semiconductor switches S2a-1 and S2b-1 are as shown in
As the total voltage increases to about 96 V again, the ON/OFF actions of the semiconductor switches S2a-1 and S2b-1 are stopped and the semiconductor switches S1a-1 and S1b-1 are turned on and off to ensure bank switching from
At this time, the operation states of the semiconductor switches S1a-1 and S1b-1 are as shown in
After bank switching from
Even if charging/discharging is executed while performing bank switching in the above-described manner, the voltages of nearly all the capacitors return to the original voltages at a high voltage level. This proves that energy exchange (so-called pseudo initialization) has not taken place between the capacitors to be connected in parallel in pseudo fashion at the time of bank switching and that power loss originated from energy exchange has not occurred.
In the example in
In
With reference to
In the example in
This phenomenon occurs because the voltages are made even by the energy exchange between the capacitors (C3+C4) and (C5+C6) simultaneously connected in parallel at the time of bank switching from
It is apparent from the results given in FIGS. 10 to 12 that for the changeover switches S1a and S1b and changeover switches S2a and S2b which switch the connection state of plural capacitors between a series connection state and a parallel connection state, when those switches which are to be turned on to establish parallel connection of plural capacitors are alternately turned on and off, executing charging/discharging while performing bank switching does not bring about the complete parallel connection state of plural capacitors in that process. Accordingly, no energy exchange takes place between the capacitors and consequently no pseudo initialization is caused, so that power loss does not occur. Further, a variation in capacitor voltage at the end of charging becomes smaller, so that wasteful power consumption by the frequent operation of the parallel monitors does not occur.
When capacitors to be connected in parallel are connected in parallel simultaneously as done in the prior art, execution of charging/discharging while performing bank switching results in pseudo initialization in each cycle, resulting in power loss. Further, it is predicted that as the parallel monitors frequently operate at the end of charging to eliminate a variation in capacitor voltage, wasteful power consumption and reduction in charging/discharging efficiency occur.
Although the foregoing description has been given of examples of bank switching from
The switches whose operational period is not particularly limited need not be operated at several kilohertz to several hundred kilohertz as required for a switching converter, but the operational period can be selected according to the usage, such as ON and OFF states being switched every one second, for example. That is, setting the adequate operational period for the switches makes the switching loss fall within a level of an error as compared with normal loss. Switching noises or the like can be handled according to the switching converter, and a change in voltage which is caused by switching of capacitors with two different voltages, for example, C2 and C3, does not raise any particular problem because normally a bank switching power supply of this type is designed on the premise that a significantly large voltage change occurs at the time of bank switching.
According to the present invention, at the time of changing the connection state of a plurality of capacitors from series connection to parallel connection, the changeover switches are alternately turned on and off to avoid simultaneous parallel connection of plural capacitors. Accordingly, the cross current does not flow between plural capacitors, so that power loss can be reduced.
Even when a plurality of capacitors to be connected in parallel are charged and discharged while performing bank switching, a deviation from the initialization voltage hardly occurs, so that the voltage of each capacitor does not vary at the end of charging. It is therefore unlikely that the frequent operation of the parallel monitors consumes power and lowers the charge/discharge efficiency. The present invention can therefore realize a capacitor system which makes the best use of the performance of capacitors.
Number | Date | Country | Kind |
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2004-093993 | Mar 2004 | JP | national |