Capacity modulated scroll compressor

Information

  • Patent Grant
  • 6821092
  • Patent Number
    6,821,092
  • Date Filed
    Tuesday, July 15, 2003
    21 years ago
  • Date Issued
    Tuesday, November 23, 2004
    20 years ago
Abstract
A scroll compressor has a biasing chamber which contains a pressurized fluid. The pressurized fluid within the chamber biases the two scroll members together. A valve assembly is in communication with this biasing chamber and releases the pressurized fluid on demand to remove the load, biasing the two scroll members together. When the biasing load is removed, the two scroll members separate, creating a leakage path between discharge and suction to reduce the capacity of the scroll compressor.
Description




FIELD OF THE INVENTION




The present invention relates to capacity modulation of compressors. More particularly, the present relates to the capacity modulation of a scroll compressor by controlling the fluid pressure in a chamber where the fluid pressure in the chamber biases the two scrolls together.




BACKGROUND AND SUMMARY OF THE INVENTION




Capacity modulation is often a desirable feature to incorporate into the compressors of air conditioning and refrigeration systems in order to better accommodate the wide range of loading to which the systems may be subjected. Many different approaches have been utilized for providing this capacity modulation feature. These approaches have ranged from control of the suction inlet of the compressor to bypassing compressed discharge gas back into the suction pressure zone of the compressor. With a scroll-type compressor, capacity modulation has often been accomplished by using a delayed suction approach which comprises providing ports at various positions along the scroll wrap which, when opened, allow the initially formed compression chambers between the intermeshing scroll wraps to communicate with the suction zone of the compressor, thereby delaying the point at which the sealed compression chambers are formed and, thus, delaying the start of compression of the suction gas. This method of capacity modulation has the effect of actually reducing the compression ratio of the compressor. While these delayed suction systems are effective at reducing the capacity of the compressor, they are only able to provide a predetermined amount of compressor unloading with the amount being determined by the position of the unloading ports along the scroll wraps. While it is possible to provide multiple step unloading by incorporating a plurality of unloading ports at different locations, this approach becomes costly and it requires additional space to accommodate the separate controls for opening and closing each set of ports. Even when using multiple unloading ports, it is typically not possible to control the capacity of the compressor between 0% and 100% using this delayed suction technique.




More recently, compressor unloading and, thus, capacity modulation has been accomplished by cyclically effecting axial or radial separation of the two scroll members for predetermined periods of time during the operating cycle of the compressor. In order to facilitate the axial unloading or axial separation of the two scroll members, a biasing chamber is formed in or adjacent one of the two scroll members; and this biasing chamber is placed in communication with a source of compressed fluid in a pressure chamber or the discharge chamber of the compressor. The fluid in the biasing chamber is cyclically released to the suction area of the compressor to facilitate the unloading of the compressor.




While the prior art devices have performed satisfactorily in the field, their designs have required the addition of the specific biasing chamber, as well as the control systems needed to control the flow of the pressurized fluid.




The continued development of capacity modulated scroll compressors has been directed towards the simplification of the capacity modulation devices in order to lower the costs of the capacity modulated systems, as well as simplifying the overall manufacture, design and development of these capacity modulated systems.




The present invention provides the art with a capacity modulated compressor which vents an existing intermediate pressurized chamber cyclically to suction to modulate the capacity of the compressor. The existing intermediate pressurized chamber is utilized in the compressor to bias the two scrolls together as well as to bias a floating seal into contact with a partition or the shell to seal a leakage passage between discharge pressure and the suction pressure zone of the compressor.




Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings which illustrate the best mode presently contemplated for carrying out the present invention:





FIG. 1

is a vertical section view of a scroll-type compressor incorporating a capacity modulation system in accordance with the present invention;





FIG. 2

is a fragmentary view of the compress of

FIG. 1

showing the valving ring in a closed or unmodulated position:





FIG. 3

is a plan view of the compressor shown in

FIG. 1

with the top portion of the outer shell removed;





FIG. 4

is an enlarged view showing a portion of a modified valving ring;





FIG. 5

is a perspective view of the valving ring incorporated in the compressor of

FIG. 1

;





FIGS. 6 and 7

are section views of the valving ring of

FIG. 4

, the sections being taken along lines


6





6


and


7





7


respectively;





FIG. 8

is a fragmentary section view showing the scroll assembly forming a part of the compressor of

FIG. 1

;





FIG. 9

is an enlarged detailed view of the actuating assembly incorporated in the compressor of

FIG. 1

;





FIG. 10

is a perspective view of the compressor of

FIG. 1

with portions of the outer shell broken away;





FIG. 11

is a fragmentary section view of the compressor of

FIG. 1

showing the pressurized fluid supply passages provided in the non-orbiting scroll;





FIG. 12

is an enlarged section view of the solenoid valve assembly incorporated in the compressor of

FIG. 1

;





FIG. 13

is a view similar to that of

FIG. 12

but showing a modified solenoid valve assembly;





FIG. 14

is a view similar to that of

FIG. 9

but showing a modified actuating assembly adapted for use with the solenoid valve assembly of

FIG. 13

;





FIG. 15

is a view similar to that of

FIGS. 12 and 13

but showing another embodiment of the solenoid valve assembly, all in accordance with the present invention;





FIG. 16

is a vertical section view of a scroll-type compressor similar to

FIG. 1

, but incorporating a capacity modulation system in accordance with another embodiment of the present invention;





FIG. 17

is a vertical section view of a scroll-type compressor incorporating a capacity modulation system in accordance with another embodiment of the present invention;





FIG. 18

is a vertical section view similar to

FIG. 17

except that the solenoid valve assembly is positioned outside of the shell of the compressor;





FIG. 19

is a vertical section view of a scroll-type compressor incorporating a capacity modulation system in accordance with another embodiment of the present invention;





FIG. 20

is a vertical section view similar to

FIG. 19

except that the solenoid valve assembly is positioned outside of the shell of the compressor;





FIG. 21

is a vertical section view of a scroll-type compressor incorporating a capacity modulation system in accordance with another embodiment of the present invention;





FIG. 22

is a vertical section view similar to

FIG. 21

except that the solenoid valve assembly is positioned outside of the shell of the compressor;





FIG. 23

is a vertical section view of a scroll-type compressor incorporating a capacity modulation system in accordance with another embodiment of the present invention; and





FIG. 24

is a vertical section view similar to

FIG. 23

except that the solenoid valve assembly is positioned outside the shell of the compressor.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The following description of the preferred embodiment(s) is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.




While the present invention is suitable for incorporation in many different types of scroll machines, including hermetic machines, open drive machines and non-hermetic machines, for exemplary purposes it will be described herein incorporated in a hermetic scroll refrigerant motor-compressor


10


of the “low side” type (i.e., where the motor and compressor are cooled by suction gas in the hermetical shell, as illustrated in the vertical section shown in FIG.


1


). Generally speaking, compressor


10


comprises a cylindrical hermetic shell


12


which includes at the upper end thereof an end cap


14


. End cap


14


is provided with a refrigerant discharge fitting


16


optionally having the usual discharge valve therein. Other elements affixed to the shell include a transversely extending partition


18


which is welded about its periphery at the same point that end cap


14


is welded to shell


12


, a two-piece main bearing housing


20


which is affixed to shell


12


at a plurality of points in any desirable manner, and a suction gas inlet fitting


22


disposed in communication with the suction pressure zone of compressor


10


inside shell


12


.




A motor stator


24


is press fit into a frame


26


which is in turn press fit into shell


12


. A crankshaft


28


having an eccentric crank pin


30


at the upper end thereof is rotatably journaled in a bearing


32


in main bearing housing


20


and a second bearing


34


in frame


26


. Crankshaft


28


has at the lower end the usual relatively large diameter oil-pumping concentric bore


36


which communicates with a radially outwardly inclined smaller diameter bore


38


extending upwardly therefrom to the top of crankshaft


28


. The lower portion of the interior shell


12


is filled with lubricating oil in the usual manner and concentric bore


36


at the bottom of crankshaft


28


is the primary pump acting in conjunction with bore


38


, which acts as a secondary pump, to pump lubricating fluid to all the various portions of compressor


10


which require lubrication.




Crankshaft


28


is rotatively driven by an electric motor including stator


24


having windings


40


passing therethrough, and a rotor


42


press fit on crankshaft


28


and having one or more counterweights


44


. A motor protector


46


, of the usual type, is provided in close proximity to motor windings


40


so that if the motor exceeds its normal temperature range motor protector


46


will de-energize the motor.




The upper surface of main bearing housing


20


is provided with an annular flat thrust bearing surface


48


on which is disposed an orbiting scroll member


50


comprising an end plate


52


having the usual spiral vane or wrap


54


on the upper surface thereof, an annular flat thrust surface


56


on the lower surface, and projecting downwardly therefrom a cylindrical hub


58


having a journal bearing


60


therein and in which is rotatively disposed a drive bushing


62


having an inner bore in which crank pin


30


is drivingly disposed. Crank pin


30


has a flat on one surface (not shown) which drivingly engages a flat surface in a portion of the inner bore of drive bushing


62


to provide a radially compliant driving arrangement, such as shown in assignee's U.S. Pat. No. 4,877,382, the disclosure of which is herein incorporated by reference.




Wrap


54


meshes with a non-orbiting spiral wrap


64


forming a part of non-orbiting scroll member


66


which is mounted to main bearing housing


20


in any desired manner which will provide limited axial movement of scroll member


66


. The specific manner of such mounting is not relevant to the present inventions. For a more detailed description of the non-orbiting scroll suspension system, see assignee's U.S. Pat. No. 5,055,010, the disclosure of which is hereby incorporated herein by reference.




Non-orbiting scroll member


66


has a centrally disposed discharge passageway communicating with an upwardly open recess


72


which is in fluid communication via an opening


74


in partition


18


with a discharge muffler chamber


76


defined by end cap


14


and partition


18


. A pressure relief valve is disposed between the discharge muffler chamber


76


and the interior of shell


12


. The pressure relief valve will open at a specified differential pressure between the discharge and suction pressures to vent pressurized gas from the discharge muffler chamber


76


. Non-orbiting scroll member


66


has in the upper surface thereof an annular recess


80


having parallel coaxial side walls in which is sealingly disposed for relative axial movement an annular floating seal


82


which serves to isolate the bottom of recess


80


from the presence of gas under suction and discharge pressure so that it can be placed in fluid communication with a source of intermediate fluid pressure by means of a passageway


84


(not shown). Non-orbiting scroll member


66


is thus axially biased against orbiting scroll member


50


by the forces created by discharge pressure acting on the central portion of scroll member


66


and those created by intermediate fluid pressure acting on the bottom of recess


80


. This axial pressure biasing, as well as various techniques for supporting scroll member


66


for limited axial movement, are disclosed in much greater detail in assignee's aforesaid U.S. Pat. No. 4,877,328.




Relative rotation of the scroll members is prevented by the usual Oldham coupling comprising a ring


86


having a first pair of keys


88


(one of which is shown) slidably disposed in diametrically opposed slots


90


(one of which is shown) in scroll member


66


and a second pair of keys (not shown) slidably disposed in diametrically opposed slots in scroll member


50


.




Referring now to FIG.


2


. Although the details of construction of floating seal


82


are not part of the present invention, for exemplary purposes seal


82


is of a coaxial sandwiched construction and comprises an annular base plate


100


having a plurality of equally spaced upstanding integral projections


102


. Disposed on plate


100


is an annular gasket


106


having a plurality of equally spaced holes which receive projections


102


. On top of gasket


106


is disposed an upper seal plate


110


having a plurality of equally spaced holes which receive projections


102


. Seal plate


110


has disposed about the inner periphery thereof an upwardly projecting planar sealing lip


116


. The assembly is secured together by swaging the ends of each of the projections


102


, as indicated at


118


.




The overall seal assembly therefore provided three distinct seals; namely, an inside diameter seal at


124


, an outside diameter seal at


128


and a top seal at


130


. Seal


124


is between the inner periphery of gasket


106


and the inside wall of recess


80


. Seal


124


isolates fluid under intermediate pressure in the bottom of recess


80


from fluid under discharge pressure in recess


72


. Seal


128


is between the outer periphery of gasket


106


and the outer wall of recess


80


, and isolates fluid under intermediate pressure in the bottom of recess


80


from fluid at suction pressure within shell


10


. Seal


130


is between sealing lip


116


and an annular wear ring surrounding opening


74


in partition


18


, and isolates fluid at suction pressure from fluid at discharge pressure across the top of the seal assembly. The details of the construction of seal


82


is similar to that described in U.S. Pat. No. 5,156,539, the disclosure of which is hereby incorporated herein by reference.




The compressor is preferably the “low side” type in which suction gas entering gas inlet fitting


22


is allowed, in part, to escape into shell


12


and assist in cooling the motor. So long as there is an adequate flow of returning suction gas the motor will remain within desired temperature limits. When this flow drops significantly, however, the loss of cooling will eventually cause motor protector


46


to trip and shut the machine down.




As thus far described, scroll compressor


10


is typical of such scroll-type refrigeration compressors. In operation, suction gas directed to the lower chamber via suction gas inlet fitting


22


is drawn into the moving fluid pockets as orbiting scroll member


50


orbits with respect to non-orbiting scroll member


66


. As the moving fluid pockets move inwardly, this suction gas is compressed and subsequently discharged into muffler chamber


76


via upwardly open recess


72


in non-orbiting scroll member


66


and discharge opening


74


in partition


18


. Compressed refrigerant is then supplied to the refrigeration system via discharge fitting


16


.




In selecting a refrigeration compressor for a particular application, one would normally choose a compressor having sufficient capacity to provide adequate refrigerant flow for the most adverse operating conditions to be anticipated for that application and may select a slightly larger capacity top provide an extra margin of safety. However, such “worst case” adverse conditions are rarely encountered during actual operation and thus this excess capacity of the compressor results in operation of the compressor under lightly loaded conditions for a high percentage of its operating time. Such operation results in reducing overall operating efficiency of the system. Accordingly, in order to improve the overall operating efficiency under generally encountered operating conditions while still enabling the refrigeration compressor to accommodate the “worse case” operating conditions, compressor


10


is provided with a capacity modulation system. The capacity modulation system allows the compressor to operate at the capacity required to meet the requirements of the system.




The capacity modulation system includes an annular valving ring


150


movably mounted on non-orbiting scroll member


66


, an actuating assembly


152


supported within shell


12


and a control system


154


for controlling operation of the actuating assembly.




As best seen with reference to

FIGS. 2 and 5

through


7


, valving ring


150


comprises a generally circular shaped main body portion


156


having a pair of substantially diametrically opposed radially inwardly extending protrusions


158


and


160


provided thereon of substantially identical predetermined axial and circumferential dimensions. Suitable substantially identical circumferentially extending guide surfaces


162


,


164


and


166


,


168


are provided adjacent axially opposite sides of protrusions


158


and


160


, respectively. Additionally, two pairs of substantially identical circumferentially extending axially spaced guide surfaces


170


,


172


an


174


,


176


are provided on main body


156


being positioned in substantially diametrically opposed relationship to each other and spaced circumferentially approximately 90° from respective protrusions


158


and


160


. As shown, guide surfaces


172


and


174


project radially inwardly slightly more from main body


156


as do guide surfaces


162


and


166


. Preferably, guide surfaces


172


,


174


and


162


,


166


are all axially aligned and lie along the periphery of a circle of a radius slightly less than the radius of main body


156


. Similarly, guide surfaces


170


and


176


project radially inwardly slightly more from main body


156


as do guide surfaces


164


and


168


with which they are preferably axially aligned. Also surfaces


170


,


176


and


164


,


168


lie along the periphery of a circle of a radius slightly less than the radius of main body


156


and preferably substantially equal to the radius of the circle along which surfaces


172


,


174


and


162


,


166


lie. Main body


156


also includes a circumferentially extending stepped portion


178


which includes an axially extending circumferentially facing stop surface


180


at one end. Step portion


178


is positioned between protrusion


160


and guide surfaces


170


,


172


. A pin member


182


is also provided extending axially upwardly adjacent one end of stepped portion


178


. Valving ring


150


may be fabricated from a suitable metal such as aluminum or alternatively may be formed from a suitable polymeric composition and pin


182


may be either pressed into a suitable opening provided therein or integrally formed therewith.




As previously mentioned, valving ring


150


is designed to be movably mounted on non-orbiting scroll member


66


. In order to accommodate valving ring


150


, non-orbiting scroll member


66


includes a radially outwardly facing cylindrical sidewall portion


184


thereon having an annular groove


186


formed therein adjacent the upper end thereof. In order to enable valving ring


150


to be assembled to non-orbiting scroll member


66


, a pair of diametrically opposed substantially identical radially inwardly extending notches


188


and


190


are provided in non-orbiting scroll member


66


each opening into groove


186


as best seen with reference to FIG.


3


. Notches


188


and


190


have a circumferentially extending dimension slightly larger than the circumferential extent of protrusions


158


and


160


on valving ring


150


.




Groove


186


is sized to movably accommodate protrusions


158


and


160


when valving ring is assembled thereto and notches


188


and


190


are sized to enable protrusions


158


and


160


to be moved into groove


186


. Additionally, cylindrical portion


184


will have a diameter such that guide surfaces


162


,


164


,


166


,


168


,


170


,


172


,


174


and


176


will slidingly support rotary movement of valving ring


150


with respect to non-orbiting scroll member


66


.




Non-orbiting scroll member


66


also includes a pair of generally diametrically opposed radially extending passages


192


and


194


opening into the inner surface of groove


186


and extending generally radially inwardly through the end plate of non-orbiting scroll member


66


. An axially extending passage


196


places the inner end of passage


192


in fluid communication with annular recess


80


while a second axially extending passage


198


places the inner end of passage


194


in fluid communication with annular recess


80


.




As best seen with reference to

FIG. 9

, actuating assembly


152


includes a piston and cylinder assembly


200


and a return spring assembly


202


. Piston and cylinder assembly


200


includes a housing


204


having a bore defining a cylinder


206


extending inwardly from one end thereof and within which a piston


208


is movably disposed. An outer end


210


of piston


208


projects axially outwardly from one end of housing


204


and includes an elongated or oval-shaped opening


212


therein adapted to receive pin


182


forming a part of valving ring


150


. Elongated or oval opening


212


is designed to accommodate the arcuate movement of pin


182


relative to the linear movement of piston end


210


during operation. A depending portion


214


of housing


204


has secured thereto a suitably sized mounting flange


216


which is adapted to enable housing


204


to be secured to a suitable flange member


218


by bolts


220


. Flange


218


is in turn suitably supported within outer shell


12


such as by bearing housing


20


.




A passage


222


is provided in depending portion


214


extending upwardly from the lower end thereof and opening into a laterally extending passage


224


which in turn opens into the inner end of cylinder


206


. A second laterally extending passage


226


provided in depending portion


214


opens outwardly through the sidewall thereof and communicates at its inner end with passage


222


. A second relatively small laterally extending passage


228


extends from fluid passage


222


in the opposite direction of fluid passage


224


and opens outwardly through an end wall


230


of housing


204


.




A pin member


232


is provided upstanding from housing


204


to which is connected one end of a return spring


234


the other end of which is connected to an extended portion of pin


182


. Return spring


234


will be of such a length and strength as to urge ring


150


and piston


208


into the position shown in

FIG. 9

when cylinder


206


is fully vented via passage


228


.




As best seen with references to

FIGS. 1

,


10


and


12


, control system


154


includes a valve body


236


having a radially outwardly extending flange


238


including a conical surface


240


on one side thereof. Valve body


236


is inserted into an opening


242


in outer shell


12


and positioned with conical surface


240


abutting the peripheral edge of opening


242


and then welded to shell


12


with a cylindrical portion


244


projecting outwardly therefrom. Cylindrical portion


244


of valve body


236


includes an enlarged diameter threaded bore


246


extending axially inwardly and opening into a recess area


248


.




Valve body


236


includes a housing


250


having a first passage


252


extending downwardly from a substantially flat upper surface


254


and intersecting a second laterally extending passage


256


which opens outwardly into the area of opening


242


in shell


12


. A third passage


258


also extends downwardly from surface


254


and intersects a fourth laterally extending passage


260


which also opens outwardly into recessed area


248


provided in the end portion of body


236


.




A manifold


262


is sealingly secured to surface


254


by means of suitable fasteners and includes fittings for connection of one end of each of fluid lines


264


and


266


so as to place them in sealed fluid communication with respective passages


258


and


252


.




A solenoid coil assembly


268


is designed to be sealingly secured to valve body


236


and includes an elongated tubular member


270


having a threaded fitting


272


sealingly secured to the open end thereof. Threaded fitting


272


is adapted to be threadedly received within bore


246


and sealed thereto by means of an O-ring


274


. A plunger


276


is movably disposed within tubular member


270


and is biased outwardly therefrom by a spring


278


which bears against a closed end of tubular member


270


. A valve member


280


is provided on the outer end of plunger


276


and cooperates with a valve seat


282


to selectively close off passage


256


. A solenoid coil


284


is positioned on tubular member


270


and secured thereto by means of a nut threaded on the outer end of tubular member


270


.




In order to supply pressurized fluid to actuating assembly


152


, an axially extending passage


286


extends downwardly from open recess


72


and connects to a generally radially extending passage


288


in non-orbiting scroll member


66


. Passage


288


extends radially and opens outwardly through the circumferential sidewall of non-orbiting scroll


66


as best seen with reference to FIG.


11


. The other end of fluid line


264


is sealingly connected to passage


288


whereby a supply of compressed fluid may be supplied from open recess


72


to valve body


236


. A circumferentially elongated opening


290


is provided in valving ring


150


suitably positioned so as to enable fluid line


264


to pass therethrough while accommodating the rotational movement of ring


150


with respect to non-orbiting scroll member


66


.




In order to supply pressurized fluid from valve body


236


to actuating piston and cylinder assembly


200


, fluid line


266


extends from valve body


236


and is connected to passage


226


provided in depending portion


214


of housing


204


.




Valving ring


150


may be easily assembled to non-orbiting scroll member


66


by merely aligning protrusions


158


and


160


with respective notches


188


and


190


and moving protrusions


158


and


160


into annular groove


186


. Thereafter valving ring


150


is rotated into the desired position with the axially upper and lower surfaces of protrusions


158


and


160


cooperating with guide surfaces


162


,


164


,


166


,


168


,


170


,


172


,


174


and


176


to movably support valving ring


150


on non-orbiting scroll member


66


. Thereafter, housing


204


of actuating assembly


152


may be positioned on mounting flange


218


with piston end


210


receiving pin


182


. One end of spring


234


may then be connected to pin


232


thereafter, the other end of spring


234


may be connected to pin


182


thus completing the assembly process.




While non-orbiting scroll member


66


is typically secured to main bearing housing


20


by suitable bolts


292


prior to assembly of valving ring


150


, it may in some cases be preferable to assemble this continuous capacity modulation component to non-orbiting scroll member


66


prior to assembly of non-orbiting scroll member


66


to main bearing housing


20


. This may be easily accomplished by merely providing a plurality of suitably positioned arcuate cutouts


294


along the periphery of valving ring


150


as shown in

FIG. 4

these cutouts will afford access to securing bolts


292


with valving ring assembled to non-orbiting scroll member


66


.




In operation, when system operating conditions as sensed by one or more sensors


296


indicate that full capacity of compressor


10


is required, control module


298


will operate in response to a signal from sensors


296


to energize solenoid coil


284


of solenoid assembly


268


thereby causing plunger


276


to be moved out of engagement with valve seat


282


thereby placing passages


256


and


260


in fluid communication. Pressurized fluid at substantially discharge pressure will then be allowed to flow from open recess


72


to cylinder


206


via passages


286


,


288


fluid line


264


, passages


258


,


260


,


256


,


252


fluid line


266


and passages


226


,


222


and


224


. This fluid pressure will then cause piston


208


to move outwardly with respect to cylinder


206


thereby rotating valving ring


150


so as to move protrusions


158


and


160


into sealing overlying relationship to passages


192


and


194


. This will then prevent intermediate pressurized gas disposed within recess


80


from being exhausted or vented through passages


192


and


194


. Compressor


10


will then operate at its full capacity.




When the load conditions change to the point that the full capacity of compressor


10


is not required, sensors


296


will provide a signal indicate thereof to controller


298


which in turn will deenergize coil


284


of solenoid assembly


268


. Plunger


276


will then move outwardly from tubular member


270


under the biasing action of spring


278


thereby moving valve member


280


into sealing engagement with seat


282


thus closing off passage


256


and the flow of pressurized fluid therethrough. It is noted that recessed area


248


will be in continuous fluid communication with open recess


72


and hence continuously subject to discharge pressure. This discharge pressure will aid in biasing valve member


280


into fluid tight sealing engagement with valve seat


282


as well as retaining same in such relationship.




The pressurized gas contained in cylinder


206


will bleed back into the suction zone of compressor


10


via vent passage


228


thereby enabling spring


234


to rotate valving ring


150


back to a position in which passages


192


and


194


are no longer closed off by protrusions


158


and


160


. Spring


234


will also move piston


208


inwardly with respect to cylinder


206


. In this position, the intermediate pressure within annular recess


80


will be exhausted or vented through passages


192


and


194


. The venting of the intermediate pressurized fluid removes the biasing force urging non-orbiting scroll member


66


into sealing engagement with orbiting scroll member


50


to create a leak between the discharge pressure zone and the suction pressure zone. This leak causes the capacity of compression


10


to move to zero capacity. A spring


300


urges floating seal


82


upwards and maintains the sealing relationship at top seal


130


.




It should be noted that the speed with which valving ring


150


may be moved between the modulated position and the unmodulated position will be directly related to the relative size of vent passage


228


and the supply lines. In other words, because passage


228


is continuously open to the suction pressure zone of compressor


10


, when coil


284


of solenoid assembly


268


is energized a portion of the pressurized fluid flowing from open recess


72


will be continuously vented to suction pressure. The volume of this fluid will be controlled by the relative sizing of passage


228


. However, as passage


228


is reduced in size, the time required to vent cylinder


206


will increase thus increasing the time required to switch from reduced capacity to full capacity.




While the above embodiment has been described utilizing a passage


228


provided in housing


204


to vent actuating pressure from cylinder


206


to thereby enable compressor


10


to return to reduced capacity, it is also possible to delete passage


228


and incorporate a vent passage in the valve body


236


in place thereof. Such an embodiment is shown in

FIGS. 13 and 14

.

FIG. 13

shows a modified valve body


236


′ incorporating a vent passage


312


which will operate to continuously vent passage


252


to suction pressure and hence allow cylinder


206


to vent to suction via line


266


.

FIG. 14

in turn shows a modified piston and cylinder assembly


200


′ in which vent passage


228


has been deleted. The operation and function of valve body


236


′ and piston cylinder assembly


200


′ will otherwise be substantially identical to that disclosed above. Accordingly, corresponding portions of valve bodies


236


and


236


′, piston and cylinder assemblies


200


and


200


′ are substantially identical and have each been indicated by the same reference numbers.




While the above embodiments provide efficient relatively low cost arrangements for capacity modulation, it is also possible to utilize a three way solenoid valve in which the venting of cylinder


206


is also controlled by valving. Such an arrangement is illustrated and will be described with reference to FIG.


15


. In this embodiment, a valve body


314


is secured to shell


12


in the same manner as described above and includes an elongated central bore


316


within which is movably disposed a spool valve


318


. Spool valve


318


extends outwardly through shell


12


into solenoid coil


320


and is adapted to be moved longitudinally outwardly from valve body


314


upon energization of solenoid coil


320


. A coil spring


322


operates to bias spool valve


318


into valve body


314


when coil


320


is not energized.




Spool valve


318


includes an elongated axially extending central passage


324


the inner end of which is plugged via plug


326


. Three groups of generally radially extending axially spaced passages


328


,


330


,


332


are provided, each group consisting of one or more such passages which extend outwardly from central passages


324


with each group opening into axially spaced annular grooves


334


,


336


and


338


respectively. Valve body


314


in turn is provided with a first high pressure supply passage


340


which opens into bore


316


and is adapted to be connected to fluid line


264


to supply compressed fluid to valve body


314


. A second passage


342


in valve body also opens into bore


316


and is adapted to be connected to fluid line


266


at its outer end to place bore


316


in fluid communication with cylinder


206


. A vent passage


344


is also provided in valve body


314


having one end opening into bore


316


with the other end opening into the suction pressure zone of shell


12


.




In operation, when solenoid coil is deenergized, spool valve


318


will be in a position such that annular groove


334


will be in open communication with passage


342


and annular groove


338


will be in open communication with vent passage


344


thereby continuously venting cylinder


206


. At this time, spool valve


318


will be positioned such that annular seals will lie on axially opposite sides of passage


340


thereby preventing flow of compressed fluid from open recess


72


. When it is desired to actuate the capacity modulation system to increase the capacity of compressor


10


, solenoid coil


320


will be energized thereby causing spool valve


318


to move outwardly from valve body


314


. This will result in annular groove


338


moving out of fluid communication with vent passage


344


while annular groove


336


is moved into open communication with high pressure supply passage


340


. As passage


342


will remain in fluid communication with annular groove


334


, pressurized fluid from passage


340


will be supplied to cylinder


206


via passages


330


and


328


in spool valve


318


. Additional suitable axially spaced annular seals will also be provided on spool valve


318


to ensure a sealing relationship between spool valve


318


and bore


316


.




As detailed above, the capacity modulation system can control the capacity of compressor


10


to be 100% capacity or it can be zero capacity. Also, by controlling the capacity modulation system detailed above using a pulsed width modulation system, the capacity of compressor


10


can be set at any point between zero capacity and 100% capacity to provide complete control of compressor


10


. For example, pulsed width modulation control for solenoid coil assembly


268


will provide the capacity control for compressor


10


anywhere between zero percent and 100%.




Referring now to

FIG. 16

, a scroll compressor


10


′ is illustrated. Compressor


10


′ is the same as compressor


10


except that transversely extending partition


18


has-been eliminated and floating seal


82


defines top seal


130


, which is now between sealing lip


116


and annular wear ring


132


disposed on end cap


14


. In this embodiment, top seal


130


isolates fluid at suction pressure from fluid at discharge pressure across the top of the seal assembly


82


also. Discharge fitting


16


′ is disposed on end cap


14


over an opening


74


′ located within end cap


14


to define a direct discharge compressor. An appropriate fitting


76


′ secures discharge fitting


16


′ to end cap


14


.




The remaining details for compressor


10


′ are the same as that described above for compressor


10


and, thus, they will not be repeated. The function, operation and advantages described above for compress


10


are the same for compressor


10


′.




Referring now to

FIG. 17

, a compressor


410


is shown which comprises generally cylindrical hermetic shell


12


having welded at the upper end thereof end cap


14


. End cap


14


is provided with refrigerant discharge fitting


16


which may have the usual discharge valve therein (not shown). Other major elements affixed to the shell include inlet fitting


22


, transversely extending partition


18


which is welded about its periphery at the same point that end cap


14


is welded to shell


12


, two piece main bearing housing


20


and frame


26


. Frame


26


locates and supports within shell


12


two piece main bearing housing


20


and motor stator


24


. Drive shaft or crankshaft


28


having eccentric crank pin


30


at the upper end thereof is rotatably journaled in bearing


32


in main bearing housing


20


and second bearing


34


in frame


26


. Crankshaft


28


has at the lower end relatively large diameter concentric bore


36


which communicates with radially outwardly inclined smaller diameter bore


38


extending upwardly therefrom to the top of crankshaft


28


. The lower portion of the interior shell


12


is filled with lubricating oil, and bore


36


acts as a pump to pump lubricating fluid up crankshaft


28


and into bore


38


and ultimately to all of the various portions of the compressor which require lubrication.




Crankshaft


28


is rotatively driven by the electric motor including motor stator


24


windings


40


passing therethrough and motor rotor


42


press fitted on crankshaft


28


and having upper and lower counterweights.




The upper surface of two piece main bearing housing


20


is provided with flat thrust bearing surface


48


on which is disposed orbiting scroll


50


having the usual spiral vane or wrap


54


on the upper surface thereof. Projecting downwardly from the lower surface of orbiting scroll


50


is cylindrical hub


58


having journal bearing


60


therein and in which is rotatively disposed drive bushing


62


having an inner bore in which crank pin


30


is drivingly disposed. Crank pin


30


has a flat on one surface which drivingly engages a flat surface (not shown) formed in a portion of the inner bore of drive bushing


62


to provide a radially compliant driving arrangement. An Oldham coupling is also provided positioned between orbiting scroll


50


and bearing housing


20


. The Oldham coupling is keyed to orbiting scroll


50


and a non-orbiting scroll


466


to prevent rotational movement of orbiting scroll member


50


.




Non-orbiting scroll member


466


is also provided having wrap


64


positioned in meshing engagement with wrap


54


of orbiting scroll


50


. Non-orbiting scroll


466


has a centrally disposed discharge passage which communicates with upwardly open recess


72


which in turn is in fluid communication via opening


74


in partition


18


with discharge muffler chamber


76


defined by end cap


14


and partition


18


. Non-orbiting scroll member


466


has in the upper surface thereof annular recess


80


having parallel coaxial sidewalls in which is sealingly disposed for relative axial movement annular floating seal


82


which serves to isolate the bottom of recess


80


from the presence of gas under suction pressure and gas under discharge pressure so that it can be placed in fluid communication with a source of gas at an intermediate fluid pressure by means of passageway


84


. Non-orbiting scroll member


466


is thus axially biased against orbiting scroll member


50


to enhance wrap tip sealing by the forces created by discharge pressure acting on the central portion of scroll member


466


and those created by intermediate fluid pressure acting on the bottom of recess


80


. Discharge gas is also sealed from gas at suction pressure in shell


12


by means of a seal acting against annular wear ring


132


attached to partition


18


. Non-orbiting scroll member


466


is designed to be mounted to bearing housing


20


in a suitable manner which will provide limited axial (and no rotational) movement of non-orbiting scroll member


466


.




Compressor


410


is preferably of the “low side” type in which suction gas entering via fitting


22


is allowed, in part, to escape into the shell and assist in cooling the motor. So long as there is an adequate flow of returning suction gas the motor will remain within desired temperature limits. When this flow ceases, however, the loss of cooling will cause a motor protector to trip and shut the machine down.




The valve of the present invention operates to allow gas at intermediate pressure to flow to an area of suction pressure which then allows discharge pressure to dump to suction pressure. By working with gas at intermediate pressure rather than directly with gas at discharge pressure, the size complexity and cost of the valve can be significantly reduced. In one embodiment, the valve is operated by an internal solenoid, and in another embodiment, the valve is operated by an external solenoid. It is believed that all embodiments of the present invention are fully applicable to any type of scroll compressor.




The embodiment of the present invention shown in

FIG. 17

makes use of the dual pressure balancing scheme described above to axially balance non-orbiting scroll member


466


with floating seal


82


being used to separate the discharge gas pressure from the suction gas pressure.




A solenoid valve


412


is operable to open and close a passageway


414


located within non-orbiting scroll


466


. Passageway


414


extends from the bottom of recess


80


which is at intermediate pressure during operation of compressor


410


to the area of compressor


410


which contains suction gas at suction gas pressure.




In operation, when system operating conditions as sensed by one or more sensors


296


indicate that full capacity of compressor


410


is required, control module


298


will operate in response to a signal from sensors


296


to energize solenoid valve


412


thereby prohibiting passageway


414


from communicating with the suction area of compressor


410


, and compressor


410


will operate at full capacity.




When the load conditions change to the point that the full capacity of compressor


410


is not required, sensors


296


will provide a signal indicative thereof to controller


298


which in turn will deenergize solenoid valve


412


thereby placing passageway


414


in communication with the suction area of compressor


410


. The intermediate pressure within annular recess


80


will be exhausted or vented through passageway


414


to remove the biasing force urging non-orbiting scroll member


466


into sealing engagement with orbiting scroll member


50


. Spring


300


urges floating seal


82


upwards and maintains the sealing relationship at top seal


130


. Non-orbiting scroll


466


will be biased away from orbiting scroll member


50


creating a leak between the discharge pressure zone and the suction pressure zone. The leak causes the capacity of compressor


410


to move to zero.




As detailed above, the capacity modulation system can control the capacity of compressor


410


to be 100% capacity or it can be zero. Also, by controlling solenoid valve


412


using a pulsed width modulation system. The capacity of compressor


410


can be set at any point between zero capacity and 100% capacity to provide complete control of compressor


410


. Stated differently, pulsed width modulation control of solenoid valve


412


will provide the capacity control for compressor


410


anywhere between 0% and 100% capacity.




Referring now to

FIG. 18

, a compressor


410


′ is shown. Compressor


410


′ is the same as compressor


410


except that solenoid valve


412


has been replaced by solenoid valve


412


′. Solenoid valve


412


′ is located outside of shell


12


as opposed to solenoid valve


412


which is located within shell


12


. A fluid pipe


422


extends through a fitting


424


attached to shell


12


to place solenoid valve


412


′ in communication with recess


80


. A fluid pipe


426


extends between solenoid valve


412


′ and suction inlet fitting


22


to place solenoid valve


412


′ in communication with the suction pressure zone of compressor


410


′. The function and operation of compressor


410


′ and solenoid valve


412


′ are the same as described above for compressor


410


and solenoid valve


412


.




Referring now to

FIG. 19

, a scroll compressor


410


″ is illustrated. Compressor


410


″ is the same as compressor


410


except that transversely extending partition


18


has been eliminated and seal


82


defines top seal


130


, which is now between sealing lip


116


and annular wear ring


132


disposed on end cap


14


. In this embodiment, top seal


130


isolates fluid at suction pressure from fluid at discharge pressure across the top of seal assembly


82


also. Discharge fitting


16


′ is disposed within end cap


14


through an opening


74


″ located within end cap


14


to define a direct discharge compressor.




The remaining details for compressor


410


″ are the same as that described above for compressor


410


and, thus, they will not be repeated. The function, operation and advantages described above for compress


410


are the same for compressor


410


″.




Referring now to

FIG. 20

, a scroll compressor


410


′″ is illustrated. Compressor


410


′″ is the same as compressor


410


′ except that transversely extending partition


18


has been eliminated and seal


82


defines top seal


130


, which is now between sealing lip


116


and annular wear ring


132


disposed on end cap


14


. In this embodiment, top seal


130


isolates fluid at suction pressure from fluid at discharge pressure across the top of seal assembly


83


also. Discharge fitting


16


′ is disposed within end cap


14


through an opening


74


″ located within end cap


14


to define a direct discharge compressor.




The remaining details for compressor


410


′″ are the same as that described above for compressor


410


′ and, thus, they will not be repeated. The function, operation and advantages described above for compress


410


′ and


410


are the same for compressor


410


′″.




Referring now to

FIG. 21

, a compressor


510


in accordance with another embodiment of the present invention is illustrated. Compressor


510


seals fluid pressure between an end cap


514


and a non-orbiting scroll member


566


. A discharge fitting


516


and a suction fitting


522


are secured to end cap


514


to provide for a direct discharge scroll compressor and for providing for the return of the decompressed gas to compressor


510


. Non-orbiting scroll member


566


is designed to replace non-orbiting scroll member


66


or any other of the non-orbiting scroll members described above. As shown in

FIG. 21

, a partition between the suction pressure zone and the discharge pressure zone of compressor


510


has been eliminated due to a sealing system


520


being disposed between end cap


514


and non-orbiting scroll member


566


.




Non-orbiting scroll member


566


includes scroll wrap


64


and it defines an annular recess


580


, an outer seal groove


582


and an inner seal groove


584


. A passage


586


interconnects annular recess


580


with outer seal groove


582


. Annular chamber


580


is located between outer seal groove


582


and inner seal groove


584


and it is provided compressed fluid through a fluid passage


84


which opens to a fluid pocket defined by non-orbiting scroll wrap


64


of non-orbiting scroll member


566


and orbiting scroll wrap


54


of orbiting scroll member


50


. The pressurized fluid provided through fluid passage


84


is at a pressure which is intermediate or in between the suction pressure and the discharge pressure of the compressor. The fluid pressure within annular chamber


580


biases non-orbiting scroll member


566


towards orbiting scroll member


50


to enhance the tip sealing characteristics between the two scroll members.




A flip seal


590


is disposed within outer seal groove


582


and a flip seal


592


is disposed within inner seal groove


584


. Flip seal


590


sealing engages non-orbiting scroll member


566


and end cap


514


to isolate annular recesses


580


from suction pressure. Flip seal


592


sealingly engages non-orbiting scroll member


566


and end cap


514


to isolate annular recesses


580


from discharge pressure.




Similar to the embodiments described above, compressor


510


makes use of the dual pressure balancing scheme described above to axially balance non-orbiting scroll member


566


without the use of a floating seal to separate the discharge gas pressure from the suction gas pressure.




A solenoid valve


532


is operable to open and close a passageway


534


located within non-orbiting scroll member


566


. Passageway


534


extends from the bottom of annular chamber


580


which is at intermediate pressure during operation of compressor


510


to an area of compressor


510


which contains suction gas at suction gas pressure.




In operation, when system operating conditions as sensed by one or more sensors


296


indicate that full capacity of compressor


510


is required, control module


298


will operate in response to a signal from sensors


296


to energize solenoid valve


532


thereby prohibiting passageway


534


from communicating with the suction area of compressor


510


and compressor


510


will operate at full capacity.




When the load conditions change to the point that full capacity of compressor


510


is not required, sensors


296


will provide a signal indicative thereof to controller


298


which in turn will deenergize solenoid valve


532


thereby placing passageway


534


in communication with the suction area of compressor


510


. The intermediate pressure within annular chamber


580


will be exhausted or vented through passageway


534


to remove the biasing force urging non-orbiting scroll member


566


into sealing engagement with orbiting scroll member


50


. Non-orbiting scroll member


566


will be biased away from orbiting scroll member


50


creating a leak between the discharge pressure zone and the suction pressure zone. This leak causes the capacity of compressor


510


to move to zero.




As detailed above, the capacity modulation system can control the capacity of compressor


510


to be 100% capacity or it can be zero. Also, by controlling solenoid valve


532


using a pulsed width modulation system, the capacity of compressor


510


can be set at any point between zero capacity and 100% capacity to provide complete control of compressor


510


. Stated differently, pulsed width modulation control of solenoid valve


532


will provide the capacity control for compressor


510


anywhere between 0% and 100% capacity.




Referring now to

FIG. 22

, a compressor


510


′ is shown. Compressor


510


′ is the same as compressor


510


except that solenoid valve


532


has been replaced by solenoid valve


532


′. Solenoid valve


532


′ is located outside of shell


12


as opposed to solenoid valve


532


which is located within shell


12


. A fluid pipe


542


extends through a fitting


544


attached to end cap


514


to place solenoid valve


532


′ in communication with annular chamber


580


. A fluid pipe


546


extends between solenoid valve


532


′ and suction inlet fitting


522


or is otherwise connected to the suction chamber of compressor


510


′ to place solenoid valve


532


′ in communication with the suction pressure zone of compressor


510


′. The function and operation of compressor


510


′ and solenoid valve


532


′ are the same as described above for compressor


510


and solenoid valve


532


.




Referring now to

FIG. 23

, a scroll compressor


510


″ is illustrated. Compressor


510


″ is the same as compressor


510


except that transversely extending partition


18


has been added to define discharge muffler chamber


76


for compressor


510


″. Flip seal


590


sealingly engages non-orbiting scroll member


566


and partition


18


to isolate annular recess


580


from suction pressure; while flip seal


592


sealingly engages non-orbiting scroll member


566


and partition


18


to isolate annular recess


580


from discharge pressure. Discharge fitting


16


(not shown in

FIG. 23

) is secured to end cap


14


similar to that illustrated in FIG.


1


.




The remaining details for compressor


510


″ are the same as that described above for compressor


510


and, thus, they will not be repeated here. The function, operation and advantages described above for compressor


510


are the same for compressor


510


″.




Referring now to

FIG. 24

, a compressor


510


′″ is illustrated. Compressor


510


′″ is the same as compressor


510


′ except that transversely extending partition


18


has been added to define discharge muffler chamber


76


for compressor


510


′″ similar to that described above for compressor


510


″. Flip seal


590


sealingly engages non-orbiting scroll member


566


and partition


18


to isolate annular recess


580


from suction pressure; while flip seal


592


sealingly engages non-orbiting scroll member


566


and partition


18


to isolate annular recess


580


from discharge pressure. Discharge fitting


16


(not shown in

FIG. 24

) is secured to end cap


14


similar to that illustrated in FIG.


1


.




The remaining details for compressor


510


′″ are the same as that described above for compressors


510


′ and


510


and, thus, they will not be repeated here. The function, operation and advantages described above for compressors


510


′ and


510


are the same for compressor


510


′″.




The description of the invention is merely exemplary in nature and, thus, variations that do not depart from the gist of the invention are intended to be within the scope of the invention. Such variations are not to be regarded as a departure from the spirit and scope of the invention.



Claims
  • 1. A scroll machine comprising:a first scroll member having a first spiral wrap projecting outwardly from a first end plate, said first scroll member defining a recess; a second scroll member having a second spiral scroll wrap projecting outwardly from a second end plate, said second spiral wrap being intermeshed with said first spiral wrap, said first scroll member being mounted for limited axial movement with respect to said second scroll member, said first scroll member being biased toward said second scroll member by a pressurized fluid disposed within said recess; a drive member for causing said scroll members to orbit relating to one another whereby said spiral wraps will create pockets of progressively changing volume between a suction pressure zone at suction pressure and a discharge pressure zone at discharge pressure; a seal disposed within said recess, said seal being biased toward a component of said scroll machine by said pressurized fluid to close a first leakage path extending between said discharge pressure zone and said suction pressure zone; a valve assembly for releasing said pressurized fluid whereby said first scroll member will move axially with respect to said second scroll member to open a second leakage path between said suction pressure zone and said discharge pressure zone.
  • 2. The scroll machine according to claim 1 wherein said pressurized fluid is released to said suction pressure zone of said scroll machine.
  • 3. The scroll machine according to claim 1 wherein said valve assembly is a solenoid valve.
  • 4. The scroll machine according to claim 3 wherein said solenoid valve is operated in a pulsed manner to modulate the capacity of said scroll machine.
  • 5. The scroll machine according to claim 1 wherein said pressurized fluid is at a pressure between said suction pressure and said discharge pressure.
  • 6. The scroll machine according to claim 1 wherein said scroll machine further comprises a shell, said first and second scroll members being disposed within said shell.
  • 7. The scroll machine according to claim 6 wherein said valve assembly is disposed outside of said shell.
  • 8. The scroll machine according to claim 7 wherein said valve assembly is attached to said shell.
  • 9. The scroll machine according to claim 7 wherein said scroll machine further comprises a suction gas inlet, said valve assembly being attached to said suction gas inlet.
  • 10. The scroll machine according to claim 7 further comprising a tube extending through said shell, said tube fluidically connecting said recess and said valve assembly.
  • 11. The scroll machine according to claim 10 wherein said first scroll member defines a passage between said recess and said tube.
  • 12. The scroll machine according to claim 6 wherein said valve assembly is disposed within said shell.
  • 13. The scroll machine according to claim 12 wherein said valve assembly is attached to said first scroll member.
  • 14. The scroll machine according to claim 13 wherein said first scroll member defines a passage between said recess and said valve assembly.
  • 15. The scroll machine according to claim 1 wherein said valve assembly includes a ring rotatably disposed on said first scroll member.
  • 16. The scroll machine according to claim 15 further comprising a linear actuator for rotating said ring.
  • 17. The scroll machine according to claim 15 further comprising a valve member for rotating said ring.
  • 18. The scroll machine according to claim 17 wherein said valve member is a solenoid valve.
  • 19. The scroll machine according to claim 18 wherein said solenoid valve is operated in a pulsed manner to modulate the capacity of the scroll machine.
  • 20. The scroll machine according to claim 1 wherein said seal comprises a lip seal in engagement with said first scroll member.
  • 21. The scroll machine according to claim 1 further comprising a shell, said first and second scroll members being disposed within said shell, said seal comprising a lip seal in engagement with said shell.
  • 22. The scroll machine according to claim 21 wherein said shell includes an end cap, said lip seal being in engagement with said end cap.
  • 23. The scroll machine according to claim 1 further comprising a partition separating said suction pressure zone from said discharge pressure zone and a lip seal in engagement with said partition.
  • 24. The scroll machine according to claim 1 wherein said component is a shell, said first and second scroll members being disposed within said shell.
  • 25. The scroll machine according to claim 24 wherein said shell includes an end cap, said component being said end cap of said shell.
  • 26. The scroll machine according to claim 1 wherein said component is a partition separating said suction pressure zone from said discharge pressure zone.
  • 27. A scroll machine comprising:a first scroll member having a first spiral wrap projecting outwardly from a first end plate, said first scroll member defining a recess; a second scroll member having a second spiral wrap projecting outwardly from a second end plate, said second spiral wrap being intermeshed with said first spiral wrap, said first scroll member being mounted for limited axial movement with respect to said second scroll member, said first scroll member being biased toward said second scroll member by a pressurized fluid disposed within said recess; a drive member for causing said scroll members to orbit relative to one another whereby said spiral wraps will create pockets of progressively changing volume between a suction pressure zone at suction pressure and a discharge pressure zone at discharge pressure; a first lip seal disposed between said first scroll member and a component of said scroll machine, said first lip seal isolating said recess from said discharge pressure zone; a second lip seal disposed between said first scroll member and said component of said scroll machine, said second lip seal isolating said recess from said suction pressure zone; a valve assembly for releasing said pressurized fluid whereby said first scroll member will move axially with respect to said second scroll member to open a leakage path between said suction pressure zone and said discharge pressure zone.
  • 28. The scroll machine according to claim 27 wherein said component is a shell, said first and second scroll members being disposed within said shell.
  • 29. The scroll machine according to claim 28 wherein said pressurized fluid is at a pressure between said suction pressure and said discharge pressure.
  • 30. The scroll machine according to claim 27 wherein said pressurized fluid is released to said suction pressure zone of said scroll machine.
  • 31. The scroll machine according to claim 27 wherein said valve assembly is a solenoid valve.
  • 32. The scroll machine according to claim 31 wherein said solenoid valve is operated in a pulsed manner to modulate the capacity of said scroll machine.
  • 33. The scroll machine according to claim 27 wherein said scroll machine further comprises a shell, said first and second scroll members being disposed within said shell.
  • 34. The scroll machine according to claim 33 wherein said valve assembly is disposed outside of said shell.
  • 35. The scroll machine according to claim 34 wherein said valve assembly is attached to said shell.
  • 36. The scroll machine according to claim 34 wherein said scroll machine further comprises a suction gas inlet, said valve assembly being attached to said suction gas inlet.
  • 37. The scroll machine according to claim 34 further comprising a tube extending through said shell, said tube fluidically connecting said recess and said valve assembly.
  • 38. The scroll machine according to claim 37 wherein said first scroll member defines a passage between said recess and said tube.
  • 39. The scroll machine according to claim 33 wherein said valve assembly is disposed within said shell.
  • 40. The scroll machine according to claim 39 wherein said valve assembly is attached to said first scroll member.
  • 41. The scroll machine according to claim 40 wherein said first scroll member defines a passage between said recess and said valve member.
  • 42. The scroll machine according to claim 27 wherein said component is an end cap of a shell, said first and second scroll members being disposed within said shell.
  • 43. The scroll machine according to claim 27 wherein said component is a partition separating said suction pressure zone from said discharge pressure zone.
  • 44. A machine comprising:a housing; a first scroll member disposed in said housing; a second scroll member disposed in said housing and cooperating with said first scroll member to create pockets of progressively changing volume between a suction pressure zone at suction pressure and a discharge pressure zone at discharge pressure, said second scroll member defining a recess, being mounted for limited axial movement with respect to said first scroll member, and being biased toward said first scroll member by a pressurized fluid disposed within said recess; a seal disposed within said recess and cooperating with a component of said scroll machine to selectively close a first leakage path extending between said discharge pressure zone and said suction pressure zone, said pressurized fluid biasing said seal into engagement with said component; and a valve assembly associated with said recess and operable to release said pressurized fluid, wherein said second scroll member moves relative to said first scroll member to define a second leakage path between said suction pressure zone and said discharge pressure zone.
  • 45. The machine according to claim 44 wherein said valve assembly includes a valve operable in a pulsed manner to modulate the capacity of said scroll machine.
  • 46. The machine according to claim 44 wherein said pressurized fluid is at a pressure between said suction pressure and said discharge pressure.
  • 47. The machine according to claim 44 wherein said valve assembly is disposed outside of said housing.
  • 48. The machine according to claim 44 wherein said valve assembly is attached to said housing.
  • 49. The machine according to claim 44 further comprising a suction gas inlet through said housing, said valve assembly being attached to said suction gas inlet.
  • 50. The machine according to claim 44 wherein said valve assembly is disposed within said housing.
  • 51. The machine according to claim 50 wherein said valve assembly is attached to said second scroll member.
  • 52. The machine according to claim 51 wherein said second scroll member includes a passage between said recess and said valve assembly.
  • 53. The machine according to claim 44 wherein said valve assembly includes a ring rotatably disposed on said second scroll member.
  • 54. The machine according to claim 53 further comprising a linear actuator operable to rotate said ring.
  • 55. The machine according to claim 53 further comprising a valve member operable to rotate said ring.
  • 56. The machine according to claim 55 wherein said valve member is a solenoid valve.
  • 57. The machine according to claim 56 wherein said solenoid valve is operable in a pulsed manner to modulate the capacity of the machine.
  • 58. The machine according to claim 44 wherein said seal includes a lip seal operable to engage said second scroll member.
  • 59. The machine according to claim 44 wherein said seal includes a lip seal operable to engage said housing.
  • 60. The machine according to claim 44 wherein said housing includes an end cap and said seal includes a lip seal operable to engage said end cap.
  • 61. The machine according to claim 44 further comprising a partition separating said suction pressure zone from said discharge pressure zone, and said seal includes a lip seal operable to engage said partition.
  • 62. The machine according to claim 44 wherein said component is said housing.
  • 63. The machine according to claim 44 wherein said housing includes an end cap, said component being said end cap.
  • 64. The machine according to claim 44 further comprising a partition separating said suction pressure zone from said discharge pressure zone, said component being said partition.
  • 65. A machine comprising:a housing; a first scroll member disposed in said housing; a second scroll member disposed in said housing and cooperating with said first scroll member to create pockets of progressively changing volume between a suction pressure zone at suction pressure and a discharge pressure zone at discharge pressure, said second scroll member defining a recess, being mounted for limited axial movement with respect to said first scroll member, and being biased toward said first scroll member by a pressurized fluid disposed within said recess; a first lip seal disposed between said second scroll member and a component of the machine, said first lip seal isolating said recess from said discharge pressure zone; a second lip seal disposed between said second scroll member and said component of the machine, said second lip seal isolating said recess from said suction pressure zone; a valve assembly associated with said recess and operable to release said pressurized fluid, wherein said second scroll member moves relative to said first scroll member to define a leakage path between said suction pressure zone and said discharge pressure zone.
  • 66. The machine according to claim 65 wherein said component is a part of said housing.
  • 67. The machine according to claim 65 wherein said pressurized fluid is at a pressure between said suction pressure and said discharge pressure.
  • 68. The machine according to claim 65 wherein said valve assembly includes a valve operable in a pulsed manner to modulate the capacity of said scroll machine.
  • 69. The machine according to claim 65 wherein said valve assembly is disposed outside of said housing.
  • 70. The machine according to claim 65 wherein said valve assembly is attached to said housing.
  • 71. The scroll machine according to claim 65 further comprising a suction gas inlet through said housing, said valve assembly being attached to said suction gas inlet.
  • 72. The scroll machine according to claim 65 wherein said valve assembly is disposed within said shell.
  • 73. The scroll machine according to claim 65 wherein said valve assembly is attached to said first scroll member.
  • 74. The scroll machine according to claim 65 wherein said first scroll member defines a passage between said recess and said valve assembly.
  • 75. The scroll machine according to claim 65 wherein said component is an end cap of said housing.
  • 76. The scroll machine according to claim 65 wherein said component is a partition separating said suction pressure zone from said discharge pressure zone.
US Referenced Citations (48)
Number Name Date Kind
912866 Massa Feb 1909 A
1942433 Lindsay Jan 1934 A
2062052 Horlacher Nov 1936 A
2069767 McCormack Feb 1937 A
2373909 Penn Apr 1945 A
4335582 Shaw et al. Jun 1982 A
4431388 Eber et al. Feb 1984 A
4496296 Arai et al. Jan 1985 A
4497615 Griffith Feb 1985 A
4505651 Terauchi et al. Mar 1985 A
4575318 Blain Mar 1986 A
4596520 Arata et al. Jun 1986 A
4610610 Blain Sep 1986 A
4747756 Sato et al. May 1988 A
4774816 Uchikawa et al. Oct 1988 A
4820130 Eber et al. Apr 1989 A
4840545 Moilanen Jun 1989 A
4846633 Suzuki et al. Jul 1989 A
4877382 Caillat et al. Oct 1989 A
4912932 Malaker et al. Apr 1990 A
4940395 Yamamoto et al. Jul 1990 A
4968232 Kikuchi Nov 1990 A
5074761 Hirooka et al. Dec 1991 A
5076067 Prenger et al. Dec 1991 A
5102316 Caillat et al. Apr 1992 A
5141407 Ramsey et al. Aug 1992 A
5156539 Anderson et al. Oct 1992 A
5167491 Keller, Jr. et al. Dec 1992 A
5169294 Barito Dec 1992 A
5186613 Kotlarek et al. Feb 1993 A
5240389 Oikawa et al. Aug 1993 A
5248244 Ho et al. Sep 1993 A
5263822 Fujio Nov 1993 A
5290154 Kotlarek et al. Mar 1994 A
5290161 Swain Mar 1994 A
5293850 Nishida Mar 1994 A
5320507 Monnier et al. Jun 1994 A
5336058 Yokoyama Aug 1994 A
5342185 Anderson Aug 1994 A
5342186 Swain Aug 1994 A
5378129 Dunaevsky et al. Jan 1995 A
5411384 Bass et al. May 1995 A
5435707 Hirano et al. Jul 1995 A
RE35216 Anderson et al. Apr 1996 E
5591014 Wallis et al. Jan 1997 A
5607288 Wallis et al. Mar 1997 A
5707210 Ramsey et al. Jan 1998 A
6120255 Schumann et al. Sep 2000 A
Foreign Referenced Citations (1)
Number Date Country
59-117895 Aug 1984 JP