Information
-
Patent Grant
-
6821092
-
Patent Number
6,821,092
-
Date Filed
Tuesday, July 15, 200321 years ago
-
Date Issued
Tuesday, November 23, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Harness, Dickey & Pierce, P.L.C.
-
CPC
-
US Classifications
Field of Search
US
- 417 212
- 417 213
- 417 440
-
International Classifications
-
Abstract
A scroll compressor has a biasing chamber which contains a pressurized fluid. The pressurized fluid within the chamber biases the two scroll members together. A valve assembly is in communication with this biasing chamber and releases the pressurized fluid on demand to remove the load, biasing the two scroll members together. When the biasing load is removed, the two scroll members separate, creating a leakage path between discharge and suction to reduce the capacity of the scroll compressor.
Description
FIELD OF THE INVENTION
The present invention relates to capacity modulation of compressors. More particularly, the present relates to the capacity modulation of a scroll compressor by controlling the fluid pressure in a chamber where the fluid pressure in the chamber biases the two scrolls together.
BACKGROUND AND SUMMARY OF THE INVENTION
Capacity modulation is often a desirable feature to incorporate into the compressors of air conditioning and refrigeration systems in order to better accommodate the wide range of loading to which the systems may be subjected. Many different approaches have been utilized for providing this capacity modulation feature. These approaches have ranged from control of the suction inlet of the compressor to bypassing compressed discharge gas back into the suction pressure zone of the compressor. With a scroll-type compressor, capacity modulation has often been accomplished by using a delayed suction approach which comprises providing ports at various positions along the scroll wrap which, when opened, allow the initially formed compression chambers between the intermeshing scroll wraps to communicate with the suction zone of the compressor, thereby delaying the point at which the sealed compression chambers are formed and, thus, delaying the start of compression of the suction gas. This method of capacity modulation has the effect of actually reducing the compression ratio of the compressor. While these delayed suction systems are effective at reducing the capacity of the compressor, they are only able to provide a predetermined amount of compressor unloading with the amount being determined by the position of the unloading ports along the scroll wraps. While it is possible to provide multiple step unloading by incorporating a plurality of unloading ports at different locations, this approach becomes costly and it requires additional space to accommodate the separate controls for opening and closing each set of ports. Even when using multiple unloading ports, it is typically not possible to control the capacity of the compressor between 0% and 100% using this delayed suction technique.
More recently, compressor unloading and, thus, capacity modulation has been accomplished by cyclically effecting axial or radial separation of the two scroll members for predetermined periods of time during the operating cycle of the compressor. In order to facilitate the axial unloading or axial separation of the two scroll members, a biasing chamber is formed in or adjacent one of the two scroll members; and this biasing chamber is placed in communication with a source of compressed fluid in a pressure chamber or the discharge chamber of the compressor. The fluid in the biasing chamber is cyclically released to the suction area of the compressor to facilitate the unloading of the compressor.
While the prior art devices have performed satisfactorily in the field, their designs have required the addition of the specific biasing chamber, as well as the control systems needed to control the flow of the pressurized fluid.
The continued development of capacity modulated scroll compressors has been directed towards the simplification of the capacity modulation devices in order to lower the costs of the capacity modulated systems, as well as simplifying the overall manufacture, design and development of these capacity modulated systems.
The present invention provides the art with a capacity modulated compressor which vents an existing intermediate pressurized chamber cyclically to suction to modulate the capacity of the compressor. The existing intermediate pressurized chamber is utilized in the compressor to bias the two scrolls together as well as to bias a floating seal into contact with a partition or the shell to seal a leakage passage between discharge pressure and the suction pressure zone of the compressor.
Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings which illustrate the best mode presently contemplated for carrying out the present invention:
FIG. 1
is a vertical section view of a scroll-type compressor incorporating a capacity modulation system in accordance with the present invention;
FIG. 2
is a fragmentary view of the compress of
FIG. 1
showing the valving ring in a closed or unmodulated position:
FIG. 3
is a plan view of the compressor shown in
FIG. 1
with the top portion of the outer shell removed;
FIG. 4
is an enlarged view showing a portion of a modified valving ring;
FIG. 5
is a perspective view of the valving ring incorporated in the compressor of
FIG. 1
;
FIGS. 6 and 7
are section views of the valving ring of
FIG. 4
, the sections being taken along lines
6
—
6
and
7
—
7
respectively;
FIG. 8
is a fragmentary section view showing the scroll assembly forming a part of the compressor of
FIG. 1
;
FIG. 9
is an enlarged detailed view of the actuating assembly incorporated in the compressor of
FIG. 1
;
FIG. 10
is a perspective view of the compressor of
FIG. 1
with portions of the outer shell broken away;
FIG. 11
is a fragmentary section view of the compressor of
FIG. 1
showing the pressurized fluid supply passages provided in the non-orbiting scroll;
FIG. 12
is an enlarged section view of the solenoid valve assembly incorporated in the compressor of
FIG. 1
;
FIG. 13
is a view similar to that of
FIG. 12
but showing a modified solenoid valve assembly;
FIG. 14
is a view similar to that of
FIG. 9
but showing a modified actuating assembly adapted for use with the solenoid valve assembly of
FIG. 13
;
FIG. 15
is a view similar to that of
FIGS. 12 and 13
but showing another embodiment of the solenoid valve assembly, all in accordance with the present invention;
FIG. 16
is a vertical section view of a scroll-type compressor similar to
FIG. 1
, but incorporating a capacity modulation system in accordance with another embodiment of the present invention;
FIG. 17
is a vertical section view of a scroll-type compressor incorporating a capacity modulation system in accordance with another embodiment of the present invention;
FIG. 18
is a vertical section view similar to
FIG. 17
except that the solenoid valve assembly is positioned outside of the shell of the compressor;
FIG. 19
is a vertical section view of a scroll-type compressor incorporating a capacity modulation system in accordance with another embodiment of the present invention;
FIG. 20
is a vertical section view similar to
FIG. 19
except that the solenoid valve assembly is positioned outside of the shell of the compressor;
FIG. 21
is a vertical section view of a scroll-type compressor incorporating a capacity modulation system in accordance with another embodiment of the present invention;
FIG. 22
is a vertical section view similar to
FIG. 21
except that the solenoid valve assembly is positioned outside of the shell of the compressor;
FIG. 23
is a vertical section view of a scroll-type compressor incorporating a capacity modulation system in accordance with another embodiment of the present invention; and
FIG. 24
is a vertical section view similar to
FIG. 23
except that the solenoid valve assembly is positioned outside the shell of the compressor.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The following description of the preferred embodiment(s) is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.
While the present invention is suitable for incorporation in many different types of scroll machines, including hermetic machines, open drive machines and non-hermetic machines, for exemplary purposes it will be described herein incorporated in a hermetic scroll refrigerant motor-compressor
10
of the “low side” type (i.e., where the motor and compressor are cooled by suction gas in the hermetical shell, as illustrated in the vertical section shown in FIG.
1
). Generally speaking, compressor
10
comprises a cylindrical hermetic shell
12
which includes at the upper end thereof an end cap
14
. End cap
14
is provided with a refrigerant discharge fitting
16
optionally having the usual discharge valve therein. Other elements affixed to the shell include a transversely extending partition
18
which is welded about its periphery at the same point that end cap
14
is welded to shell
12
, a two-piece main bearing housing
20
which is affixed to shell
12
at a plurality of points in any desirable manner, and a suction gas inlet fitting
22
disposed in communication with the suction pressure zone of compressor
10
inside shell
12
.
A motor stator
24
is press fit into a frame
26
which is in turn press fit into shell
12
. A crankshaft
28
having an eccentric crank pin
30
at the upper end thereof is rotatably journaled in a bearing
32
in main bearing housing
20
and a second bearing
34
in frame
26
. Crankshaft
28
has at the lower end the usual relatively large diameter oil-pumping concentric bore
36
which communicates with a radially outwardly inclined smaller diameter bore
38
extending upwardly therefrom to the top of crankshaft
28
. The lower portion of the interior shell
12
is filled with lubricating oil in the usual manner and concentric bore
36
at the bottom of crankshaft
28
is the primary pump acting in conjunction with bore
38
, which acts as a secondary pump, to pump lubricating fluid to all the various portions of compressor
10
which require lubrication.
Crankshaft
28
is rotatively driven by an electric motor including stator
24
having windings
40
passing therethrough, and a rotor
42
press fit on crankshaft
28
and having one or more counterweights
44
. A motor protector
46
, of the usual type, is provided in close proximity to motor windings
40
so that if the motor exceeds its normal temperature range motor protector
46
will de-energize the motor.
The upper surface of main bearing housing
20
is provided with an annular flat thrust bearing surface
48
on which is disposed an orbiting scroll member
50
comprising an end plate
52
having the usual spiral vane or wrap
54
on the upper surface thereof, an annular flat thrust surface
56
on the lower surface, and projecting downwardly therefrom a cylindrical hub
58
having a journal bearing
60
therein and in which is rotatively disposed a drive bushing
62
having an inner bore in which crank pin
30
is drivingly disposed. Crank pin
30
has a flat on one surface (not shown) which drivingly engages a flat surface in a portion of the inner bore of drive bushing
62
to provide a radially compliant driving arrangement, such as shown in assignee's U.S. Pat. No. 4,877,382, the disclosure of which is herein incorporated by reference.
Wrap
54
meshes with a non-orbiting spiral wrap
64
forming a part of non-orbiting scroll member
66
which is mounted to main bearing housing
20
in any desired manner which will provide limited axial movement of scroll member
66
. The specific manner of such mounting is not relevant to the present inventions. For a more detailed description of the non-orbiting scroll suspension system, see assignee's U.S. Pat. No. 5,055,010, the disclosure of which is hereby incorporated herein by reference.
Non-orbiting scroll member
66
has a centrally disposed discharge passageway communicating with an upwardly open recess
72
which is in fluid communication via an opening
74
in partition
18
with a discharge muffler chamber
76
defined by end cap
14
and partition
18
. A pressure relief valve is disposed between the discharge muffler chamber
76
and the interior of shell
12
. The pressure relief valve will open at a specified differential pressure between the discharge and suction pressures to vent pressurized gas from the discharge muffler chamber
76
. Non-orbiting scroll member
66
has in the upper surface thereof an annular recess
80
having parallel coaxial side walls in which is sealingly disposed for relative axial movement an annular floating seal
82
which serves to isolate the bottom of recess
80
from the presence of gas under suction and discharge pressure so that it can be placed in fluid communication with a source of intermediate fluid pressure by means of a passageway
84
(not shown). Non-orbiting scroll member
66
is thus axially biased against orbiting scroll member
50
by the forces created by discharge pressure acting on the central portion of scroll member
66
and those created by intermediate fluid pressure acting on the bottom of recess
80
. This axial pressure biasing, as well as various techniques for supporting scroll member
66
for limited axial movement, are disclosed in much greater detail in assignee's aforesaid U.S. Pat. No. 4,877,328.
Relative rotation of the scroll members is prevented by the usual Oldham coupling comprising a ring
86
having a first pair of keys
88
(one of which is shown) slidably disposed in diametrically opposed slots
90
(one of which is shown) in scroll member
66
and a second pair of keys (not shown) slidably disposed in diametrically opposed slots in scroll member
50
.
Referring now to FIG.
2
. Although the details of construction of floating seal
82
are not part of the present invention, for exemplary purposes seal
82
is of a coaxial sandwiched construction and comprises an annular base plate
100
having a plurality of equally spaced upstanding integral projections
102
. Disposed on plate
100
is an annular gasket
106
having a plurality of equally spaced holes which receive projections
102
. On top of gasket
106
is disposed an upper seal plate
110
having a plurality of equally spaced holes which receive projections
102
. Seal plate
110
has disposed about the inner periphery thereof an upwardly projecting planar sealing lip
116
. The assembly is secured together by swaging the ends of each of the projections
102
, as indicated at
118
.
The overall seal assembly therefore provided three distinct seals; namely, an inside diameter seal at
124
, an outside diameter seal at
128
and a top seal at
130
. Seal
124
is between the inner periphery of gasket
106
and the inside wall of recess
80
. Seal
124
isolates fluid under intermediate pressure in the bottom of recess
80
from fluid under discharge pressure in recess
72
. Seal
128
is between the outer periphery of gasket
106
and the outer wall of recess
80
, and isolates fluid under intermediate pressure in the bottom of recess
80
from fluid at suction pressure within shell
10
. Seal
130
is between sealing lip
116
and an annular wear ring surrounding opening
74
in partition
18
, and isolates fluid at suction pressure from fluid at discharge pressure across the top of the seal assembly. The details of the construction of seal
82
is similar to that described in U.S. Pat. No. 5,156,539, the disclosure of which is hereby incorporated herein by reference.
The compressor is preferably the “low side” type in which suction gas entering gas inlet fitting
22
is allowed, in part, to escape into shell
12
and assist in cooling the motor. So long as there is an adequate flow of returning suction gas the motor will remain within desired temperature limits. When this flow drops significantly, however, the loss of cooling will eventually cause motor protector
46
to trip and shut the machine down.
As thus far described, scroll compressor
10
is typical of such scroll-type refrigeration compressors. In operation, suction gas directed to the lower chamber via suction gas inlet fitting
22
is drawn into the moving fluid pockets as orbiting scroll member
50
orbits with respect to non-orbiting scroll member
66
. As the moving fluid pockets move inwardly, this suction gas is compressed and subsequently discharged into muffler chamber
76
via upwardly open recess
72
in non-orbiting scroll member
66
and discharge opening
74
in partition
18
. Compressed refrigerant is then supplied to the refrigeration system via discharge fitting
16
.
In selecting a refrigeration compressor for a particular application, one would normally choose a compressor having sufficient capacity to provide adequate refrigerant flow for the most adverse operating conditions to be anticipated for that application and may select a slightly larger capacity top provide an extra margin of safety. However, such “worst case” adverse conditions are rarely encountered during actual operation and thus this excess capacity of the compressor results in operation of the compressor under lightly loaded conditions for a high percentage of its operating time. Such operation results in reducing overall operating efficiency of the system. Accordingly, in order to improve the overall operating efficiency under generally encountered operating conditions while still enabling the refrigeration compressor to accommodate the “worse case” operating conditions, compressor
10
is provided with a capacity modulation system. The capacity modulation system allows the compressor to operate at the capacity required to meet the requirements of the system.
The capacity modulation system includes an annular valving ring
150
movably mounted on non-orbiting scroll member
66
, an actuating assembly
152
supported within shell
12
and a control system
154
for controlling operation of the actuating assembly.
As best seen with reference to
FIGS. 2 and 5
through
7
, valving ring
150
comprises a generally circular shaped main body portion
156
having a pair of substantially diametrically opposed radially inwardly extending protrusions
158
and
160
provided thereon of substantially identical predetermined axial and circumferential dimensions. Suitable substantially identical circumferentially extending guide surfaces
162
,
164
and
166
,
168
are provided adjacent axially opposite sides of protrusions
158
and
160
, respectively. Additionally, two pairs of substantially identical circumferentially extending axially spaced guide surfaces
170
,
172
an
174
,
176
are provided on main body
156
being positioned in substantially diametrically opposed relationship to each other and spaced circumferentially approximately 90° from respective protrusions
158
and
160
. As shown, guide surfaces
172
and
174
project radially inwardly slightly more from main body
156
as do guide surfaces
162
and
166
. Preferably, guide surfaces
172
,
174
and
162
,
166
are all axially aligned and lie along the periphery of a circle of a radius slightly less than the radius of main body
156
. Similarly, guide surfaces
170
and
176
project radially inwardly slightly more from main body
156
as do guide surfaces
164
and
168
with which they are preferably axially aligned. Also surfaces
170
,
176
and
164
,
168
lie along the periphery of a circle of a radius slightly less than the radius of main body
156
and preferably substantially equal to the radius of the circle along which surfaces
172
,
174
and
162
,
166
lie. Main body
156
also includes a circumferentially extending stepped portion
178
which includes an axially extending circumferentially facing stop surface
180
at one end. Step portion
178
is positioned between protrusion
160
and guide surfaces
170
,
172
. A pin member
182
is also provided extending axially upwardly adjacent one end of stepped portion
178
. Valving ring
150
may be fabricated from a suitable metal such as aluminum or alternatively may be formed from a suitable polymeric composition and pin
182
may be either pressed into a suitable opening provided therein or integrally formed therewith.
As previously mentioned, valving ring
150
is designed to be movably mounted on non-orbiting scroll member
66
. In order to accommodate valving ring
150
, non-orbiting scroll member
66
includes a radially outwardly facing cylindrical sidewall portion
184
thereon having an annular groove
186
formed therein adjacent the upper end thereof. In order to enable valving ring
150
to be assembled to non-orbiting scroll member
66
, a pair of diametrically opposed substantially identical radially inwardly extending notches
188
and
190
are provided in non-orbiting scroll member
66
each opening into groove
186
as best seen with reference to FIG.
3
. Notches
188
and
190
have a circumferentially extending dimension slightly larger than the circumferential extent of protrusions
158
and
160
on valving ring
150
.
Groove
186
is sized to movably accommodate protrusions
158
and
160
when valving ring is assembled thereto and notches
188
and
190
are sized to enable protrusions
158
and
160
to be moved into groove
186
. Additionally, cylindrical portion
184
will have a diameter such that guide surfaces
162
,
164
,
166
,
168
,
170
,
172
,
174
and
176
will slidingly support rotary movement of valving ring
150
with respect to non-orbiting scroll member
66
.
Non-orbiting scroll member
66
also includes a pair of generally diametrically opposed radially extending passages
192
and
194
opening into the inner surface of groove
186
and extending generally radially inwardly through the end plate of non-orbiting scroll member
66
. An axially extending passage
196
places the inner end of passage
192
in fluid communication with annular recess
80
while a second axially extending passage
198
places the inner end of passage
194
in fluid communication with annular recess
80
.
As best seen with reference to
FIG. 9
, actuating assembly
152
includes a piston and cylinder assembly
200
and a return spring assembly
202
. Piston and cylinder assembly
200
includes a housing
204
having a bore defining a cylinder
206
extending inwardly from one end thereof and within which a piston
208
is movably disposed. An outer end
210
of piston
208
projects axially outwardly from one end of housing
204
and includes an elongated or oval-shaped opening
212
therein adapted to receive pin
182
forming a part of valving ring
150
. Elongated or oval opening
212
is designed to accommodate the arcuate movement of pin
182
relative to the linear movement of piston end
210
during operation. A depending portion
214
of housing
204
has secured thereto a suitably sized mounting flange
216
which is adapted to enable housing
204
to be secured to a suitable flange member
218
by bolts
220
. Flange
218
is in turn suitably supported within outer shell
12
such as by bearing housing
20
.
A passage
222
is provided in depending portion
214
extending upwardly from the lower end thereof and opening into a laterally extending passage
224
which in turn opens into the inner end of cylinder
206
. A second laterally extending passage
226
provided in depending portion
214
opens outwardly through the sidewall thereof and communicates at its inner end with passage
222
. A second relatively small laterally extending passage
228
extends from fluid passage
222
in the opposite direction of fluid passage
224
and opens outwardly through an end wall
230
of housing
204
.
A pin member
232
is provided upstanding from housing
204
to which is connected one end of a return spring
234
the other end of which is connected to an extended portion of pin
182
. Return spring
234
will be of such a length and strength as to urge ring
150
and piston
208
into the position shown in
FIG. 9
when cylinder
206
is fully vented via passage
228
.
As best seen with references to
FIGS. 1
,
10
and
12
, control system
154
includes a valve body
236
having a radially outwardly extending flange
238
including a conical surface
240
on one side thereof. Valve body
236
is inserted into an opening
242
in outer shell
12
and positioned with conical surface
240
abutting the peripheral edge of opening
242
and then welded to shell
12
with a cylindrical portion
244
projecting outwardly therefrom. Cylindrical portion
244
of valve body
236
includes an enlarged diameter threaded bore
246
extending axially inwardly and opening into a recess area
248
.
Valve body
236
includes a housing
250
having a first passage
252
extending downwardly from a substantially flat upper surface
254
and intersecting a second laterally extending passage
256
which opens outwardly into the area of opening
242
in shell
12
. A third passage
258
also extends downwardly from surface
254
and intersects a fourth laterally extending passage
260
which also opens outwardly into recessed area
248
provided in the end portion of body
236
.
A manifold
262
is sealingly secured to surface
254
by means of suitable fasteners and includes fittings for connection of one end of each of fluid lines
264
and
266
so as to place them in sealed fluid communication with respective passages
258
and
252
.
A solenoid coil assembly
268
is designed to be sealingly secured to valve body
236
and includes an elongated tubular member
270
having a threaded fitting
272
sealingly secured to the open end thereof. Threaded fitting
272
is adapted to be threadedly received within bore
246
and sealed thereto by means of an O-ring
274
. A plunger
276
is movably disposed within tubular member
270
and is biased outwardly therefrom by a spring
278
which bears against a closed end of tubular member
270
. A valve member
280
is provided on the outer end of plunger
276
and cooperates with a valve seat
282
to selectively close off passage
256
. A solenoid coil
284
is positioned on tubular member
270
and secured thereto by means of a nut threaded on the outer end of tubular member
270
.
In order to supply pressurized fluid to actuating assembly
152
, an axially extending passage
286
extends downwardly from open recess
72
and connects to a generally radially extending passage
288
in non-orbiting scroll member
66
. Passage
288
extends radially and opens outwardly through the circumferential sidewall of non-orbiting scroll
66
as best seen with reference to FIG.
11
. The other end of fluid line
264
is sealingly connected to passage
288
whereby a supply of compressed fluid may be supplied from open recess
72
to valve body
236
. A circumferentially elongated opening
290
is provided in valving ring
150
suitably positioned so as to enable fluid line
264
to pass therethrough while accommodating the rotational movement of ring
150
with respect to non-orbiting scroll member
66
.
In order to supply pressurized fluid from valve body
236
to actuating piston and cylinder assembly
200
, fluid line
266
extends from valve body
236
and is connected to passage
226
provided in depending portion
214
of housing
204
.
Valving ring
150
may be easily assembled to non-orbiting scroll member
66
by merely aligning protrusions
158
and
160
with respective notches
188
and
190
and moving protrusions
158
and
160
into annular groove
186
. Thereafter valving ring
150
is rotated into the desired position with the axially upper and lower surfaces of protrusions
158
and
160
cooperating with guide surfaces
162
,
164
,
166
,
168
,
170
,
172
,
174
and
176
to movably support valving ring
150
on non-orbiting scroll member
66
. Thereafter, housing
204
of actuating assembly
152
may be positioned on mounting flange
218
with piston end
210
receiving pin
182
. One end of spring
234
may then be connected to pin
232
thereafter, the other end of spring
234
may be connected to pin
182
thus completing the assembly process.
While non-orbiting scroll member
66
is typically secured to main bearing housing
20
by suitable bolts
292
prior to assembly of valving ring
150
, it may in some cases be preferable to assemble this continuous capacity modulation component to non-orbiting scroll member
66
prior to assembly of non-orbiting scroll member
66
to main bearing housing
20
. This may be easily accomplished by merely providing a plurality of suitably positioned arcuate cutouts
294
along the periphery of valving ring
150
as shown in
FIG. 4
these cutouts will afford access to securing bolts
292
with valving ring assembled to non-orbiting scroll member
66
.
In operation, when system operating conditions as sensed by one or more sensors
296
indicate that full capacity of compressor
10
is required, control module
298
will operate in response to a signal from sensors
296
to energize solenoid coil
284
of solenoid assembly
268
thereby causing plunger
276
to be moved out of engagement with valve seat
282
thereby placing passages
256
and
260
in fluid communication. Pressurized fluid at substantially discharge pressure will then be allowed to flow from open recess
72
to cylinder
206
via passages
286
,
288
fluid line
264
, passages
258
,
260
,
256
,
252
fluid line
266
and passages
226
,
222
and
224
. This fluid pressure will then cause piston
208
to move outwardly with respect to cylinder
206
thereby rotating valving ring
150
so as to move protrusions
158
and
160
into sealing overlying relationship to passages
192
and
194
. This will then prevent intermediate pressurized gas disposed within recess
80
from being exhausted or vented through passages
192
and
194
. Compressor
10
will then operate at its full capacity.
When the load conditions change to the point that the full capacity of compressor
10
is not required, sensors
296
will provide a signal indicate thereof to controller
298
which in turn will deenergize coil
284
of solenoid assembly
268
. Plunger
276
will then move outwardly from tubular member
270
under the biasing action of spring
278
thereby moving valve member
280
into sealing engagement with seat
282
thus closing off passage
256
and the flow of pressurized fluid therethrough. It is noted that recessed area
248
will be in continuous fluid communication with open recess
72
and hence continuously subject to discharge pressure. This discharge pressure will aid in biasing valve member
280
into fluid tight sealing engagement with valve seat
282
as well as retaining same in such relationship.
The pressurized gas contained in cylinder
206
will bleed back into the suction zone of compressor
10
via vent passage
228
thereby enabling spring
234
to rotate valving ring
150
back to a position in which passages
192
and
194
are no longer closed off by protrusions
158
and
160
. Spring
234
will also move piston
208
inwardly with respect to cylinder
206
. In this position, the intermediate pressure within annular recess
80
will be exhausted or vented through passages
192
and
194
. The venting of the intermediate pressurized fluid removes the biasing force urging non-orbiting scroll member
66
into sealing engagement with orbiting scroll member
50
to create a leak between the discharge pressure zone and the suction pressure zone. This leak causes the capacity of compression
10
to move to zero capacity. A spring
300
urges floating seal
82
upwards and maintains the sealing relationship at top seal
130
.
It should be noted that the speed with which valving ring
150
may be moved between the modulated position and the unmodulated position will be directly related to the relative size of vent passage
228
and the supply lines. In other words, because passage
228
is continuously open to the suction pressure zone of compressor
10
, when coil
284
of solenoid assembly
268
is energized a portion of the pressurized fluid flowing from open recess
72
will be continuously vented to suction pressure. The volume of this fluid will be controlled by the relative sizing of passage
228
. However, as passage
228
is reduced in size, the time required to vent cylinder
206
will increase thus increasing the time required to switch from reduced capacity to full capacity.
While the above embodiment has been described utilizing a passage
228
provided in housing
204
to vent actuating pressure from cylinder
206
to thereby enable compressor
10
to return to reduced capacity, it is also possible to delete passage
228
and incorporate a vent passage in the valve body
236
in place thereof. Such an embodiment is shown in
FIGS. 13 and 14
.
FIG. 13
shows a modified valve body
236
′ incorporating a vent passage
312
which will operate to continuously vent passage
252
to suction pressure and hence allow cylinder
206
to vent to suction via line
266
.
FIG. 14
in turn shows a modified piston and cylinder assembly
200
′ in which vent passage
228
has been deleted. The operation and function of valve body
236
′ and piston cylinder assembly
200
′ will otherwise be substantially identical to that disclosed above. Accordingly, corresponding portions of valve bodies
236
and
236
′, piston and cylinder assemblies
200
and
200
′ are substantially identical and have each been indicated by the same reference numbers.
While the above embodiments provide efficient relatively low cost arrangements for capacity modulation, it is also possible to utilize a three way solenoid valve in which the venting of cylinder
206
is also controlled by valving. Such an arrangement is illustrated and will be described with reference to FIG.
15
. In this embodiment, a valve body
314
is secured to shell
12
in the same manner as described above and includes an elongated central bore
316
within which is movably disposed a spool valve
318
. Spool valve
318
extends outwardly through shell
12
into solenoid coil
320
and is adapted to be moved longitudinally outwardly from valve body
314
upon energization of solenoid coil
320
. A coil spring
322
operates to bias spool valve
318
into valve body
314
when coil
320
is not energized.
Spool valve
318
includes an elongated axially extending central passage
324
the inner end of which is plugged via plug
326
. Three groups of generally radially extending axially spaced passages
328
,
330
,
332
are provided, each group consisting of one or more such passages which extend outwardly from central passages
324
with each group opening into axially spaced annular grooves
334
,
336
and
338
respectively. Valve body
314
in turn is provided with a first high pressure supply passage
340
which opens into bore
316
and is adapted to be connected to fluid line
264
to supply compressed fluid to valve body
314
. A second passage
342
in valve body also opens into bore
316
and is adapted to be connected to fluid line
266
at its outer end to place bore
316
in fluid communication with cylinder
206
. A vent passage
344
is also provided in valve body
314
having one end opening into bore
316
with the other end opening into the suction pressure zone of shell
12
.
In operation, when solenoid coil is deenergized, spool valve
318
will be in a position such that annular groove
334
will be in open communication with passage
342
and annular groove
338
will be in open communication with vent passage
344
thereby continuously venting cylinder
206
. At this time, spool valve
318
will be positioned such that annular seals will lie on axially opposite sides of passage
340
thereby preventing flow of compressed fluid from open recess
72
. When it is desired to actuate the capacity modulation system to increase the capacity of compressor
10
, solenoid coil
320
will be energized thereby causing spool valve
318
to move outwardly from valve body
314
. This will result in annular groove
338
moving out of fluid communication with vent passage
344
while annular groove
336
is moved into open communication with high pressure supply passage
340
. As passage
342
will remain in fluid communication with annular groove
334
, pressurized fluid from passage
340
will be supplied to cylinder
206
via passages
330
and
328
in spool valve
318
. Additional suitable axially spaced annular seals will also be provided on spool valve
318
to ensure a sealing relationship between spool valve
318
and bore
316
.
As detailed above, the capacity modulation system can control the capacity of compressor
10
to be 100% capacity or it can be zero capacity. Also, by controlling the capacity modulation system detailed above using a pulsed width modulation system, the capacity of compressor
10
can be set at any point between zero capacity and 100% capacity to provide complete control of compressor
10
. For example, pulsed width modulation control for solenoid coil assembly
268
will provide the capacity control for compressor
10
anywhere between zero percent and 100%.
Referring now to
FIG. 16
, a scroll compressor
10
′ is illustrated. Compressor
10
′ is the same as compressor
10
except that transversely extending partition
18
has-been eliminated and floating seal
82
defines top seal
130
, which is now between sealing lip
116
and annular wear ring
132
disposed on end cap
14
. In this embodiment, top seal
130
isolates fluid at suction pressure from fluid at discharge pressure across the top of the seal assembly
82
also. Discharge fitting
16
′ is disposed on end cap
14
over an opening
74
′ located within end cap
14
to define a direct discharge compressor. An appropriate fitting
76
′ secures discharge fitting
16
′ to end cap
14
.
The remaining details for compressor
10
′ are the same as that described above for compressor
10
and, thus, they will not be repeated. The function, operation and advantages described above for compress
10
are the same for compressor
10
′.
Referring now to
FIG. 17
, a compressor
410
is shown which comprises generally cylindrical hermetic shell
12
having welded at the upper end thereof end cap
14
. End cap
14
is provided with refrigerant discharge fitting
16
which may have the usual discharge valve therein (not shown). Other major elements affixed to the shell include inlet fitting
22
, transversely extending partition
18
which is welded about its periphery at the same point that end cap
14
is welded to shell
12
, two piece main bearing housing
20
and frame
26
. Frame
26
locates and supports within shell
12
two piece main bearing housing
20
and motor stator
24
. Drive shaft or crankshaft
28
having eccentric crank pin
30
at the upper end thereof is rotatably journaled in bearing
32
in main bearing housing
20
and second bearing
34
in frame
26
. Crankshaft
28
has at the lower end relatively large diameter concentric bore
36
which communicates with radially outwardly inclined smaller diameter bore
38
extending upwardly therefrom to the top of crankshaft
28
. The lower portion of the interior shell
12
is filled with lubricating oil, and bore
36
acts as a pump to pump lubricating fluid up crankshaft
28
and into bore
38
and ultimately to all of the various portions of the compressor which require lubrication.
Crankshaft
28
is rotatively driven by the electric motor including motor stator
24
windings
40
passing therethrough and motor rotor
42
press fitted on crankshaft
28
and having upper and lower counterweights.
The upper surface of two piece main bearing housing
20
is provided with flat thrust bearing surface
48
on which is disposed orbiting scroll
50
having the usual spiral vane or wrap
54
on the upper surface thereof. Projecting downwardly from the lower surface of orbiting scroll
50
is cylindrical hub
58
having journal bearing
60
therein and in which is rotatively disposed drive bushing
62
having an inner bore in which crank pin
30
is drivingly disposed. Crank pin
30
has a flat on one surface which drivingly engages a flat surface (not shown) formed in a portion of the inner bore of drive bushing
62
to provide a radially compliant driving arrangement. An Oldham coupling is also provided positioned between orbiting scroll
50
and bearing housing
20
. The Oldham coupling is keyed to orbiting scroll
50
and a non-orbiting scroll
466
to prevent rotational movement of orbiting scroll member
50
.
Non-orbiting scroll member
466
is also provided having wrap
64
positioned in meshing engagement with wrap
54
of orbiting scroll
50
. Non-orbiting scroll
466
has a centrally disposed discharge passage which communicates with upwardly open recess
72
which in turn is in fluid communication via opening
74
in partition
18
with discharge muffler chamber
76
defined by end cap
14
and partition
18
. Non-orbiting scroll member
466
has in the upper surface thereof annular recess
80
having parallel coaxial sidewalls in which is sealingly disposed for relative axial movement annular floating seal
82
which serves to isolate the bottom of recess
80
from the presence of gas under suction pressure and gas under discharge pressure so that it can be placed in fluid communication with a source of gas at an intermediate fluid pressure by means of passageway
84
. Non-orbiting scroll member
466
is thus axially biased against orbiting scroll member
50
to enhance wrap tip sealing by the forces created by discharge pressure acting on the central portion of scroll member
466
and those created by intermediate fluid pressure acting on the bottom of recess
80
. Discharge gas is also sealed from gas at suction pressure in shell
12
by means of a seal acting against annular wear ring
132
attached to partition
18
. Non-orbiting scroll member
466
is designed to be mounted to bearing housing
20
in a suitable manner which will provide limited axial (and no rotational) movement of non-orbiting scroll member
466
.
Compressor
410
is preferably of the “low side” type in which suction gas entering via fitting
22
is allowed, in part, to escape into the shell and assist in cooling the motor. So long as there is an adequate flow of returning suction gas the motor will remain within desired temperature limits. When this flow ceases, however, the loss of cooling will cause a motor protector to trip and shut the machine down.
The valve of the present invention operates to allow gas at intermediate pressure to flow to an area of suction pressure which then allows discharge pressure to dump to suction pressure. By working with gas at intermediate pressure rather than directly with gas at discharge pressure, the size complexity and cost of the valve can be significantly reduced. In one embodiment, the valve is operated by an internal solenoid, and in another embodiment, the valve is operated by an external solenoid. It is believed that all embodiments of the present invention are fully applicable to any type of scroll compressor.
The embodiment of the present invention shown in
FIG. 17
makes use of the dual pressure balancing scheme described above to axially balance non-orbiting scroll member
466
with floating seal
82
being used to separate the discharge gas pressure from the suction gas pressure.
A solenoid valve
412
is operable to open and close a passageway
414
located within non-orbiting scroll
466
. Passageway
414
extends from the bottom of recess
80
which is at intermediate pressure during operation of compressor
410
to the area of compressor
410
which contains suction gas at suction gas pressure.
In operation, when system operating conditions as sensed by one or more sensors
296
indicate that full capacity of compressor
410
is required, control module
298
will operate in response to a signal from sensors
296
to energize solenoid valve
412
thereby prohibiting passageway
414
from communicating with the suction area of compressor
410
, and compressor
410
will operate at full capacity.
When the load conditions change to the point that the full capacity of compressor
410
is not required, sensors
296
will provide a signal indicative thereof to controller
298
which in turn will deenergize solenoid valve
412
thereby placing passageway
414
in communication with the suction area of compressor
410
. The intermediate pressure within annular recess
80
will be exhausted or vented through passageway
414
to remove the biasing force urging non-orbiting scroll member
466
into sealing engagement with orbiting scroll member
50
. Spring
300
urges floating seal
82
upwards and maintains the sealing relationship at top seal
130
. Non-orbiting scroll
466
will be biased away from orbiting scroll member
50
creating a leak between the discharge pressure zone and the suction pressure zone. The leak causes the capacity of compressor
410
to move to zero.
As detailed above, the capacity modulation system can control the capacity of compressor
410
to be 100% capacity or it can be zero. Also, by controlling solenoid valve
412
using a pulsed width modulation system. The capacity of compressor
410
can be set at any point between zero capacity and 100% capacity to provide complete control of compressor
410
. Stated differently, pulsed width modulation control of solenoid valve
412
will provide the capacity control for compressor
410
anywhere between 0% and 100% capacity.
Referring now to
FIG. 18
, a compressor
410
′ is shown. Compressor
410
′ is the same as compressor
410
except that solenoid valve
412
has been replaced by solenoid valve
412
′. Solenoid valve
412
′ is located outside of shell
12
as opposed to solenoid valve
412
which is located within shell
12
. A fluid pipe
422
extends through a fitting
424
attached to shell
12
to place solenoid valve
412
′ in communication with recess
80
. A fluid pipe
426
extends between solenoid valve
412
′ and suction inlet fitting
22
to place solenoid valve
412
′ in communication with the suction pressure zone of compressor
410
′. The function and operation of compressor
410
′ and solenoid valve
412
′ are the same as described above for compressor
410
and solenoid valve
412
.
Referring now to
FIG. 19
, a scroll compressor
410
″ is illustrated. Compressor
410
″ is the same as compressor
410
except that transversely extending partition
18
has been eliminated and seal
82
defines top seal
130
, which is now between sealing lip
116
and annular wear ring
132
disposed on end cap
14
. In this embodiment, top seal
130
isolates fluid at suction pressure from fluid at discharge pressure across the top of seal assembly
82
also. Discharge fitting
16
′ is disposed within end cap
14
through an opening
74
″ located within end cap
14
to define a direct discharge compressor.
The remaining details for compressor
410
″ are the same as that described above for compressor
410
and, thus, they will not be repeated. The function, operation and advantages described above for compress
410
are the same for compressor
410
″.
Referring now to
FIG. 20
, a scroll compressor
410
′″ is illustrated. Compressor
410
′″ is the same as compressor
410
′ except that transversely extending partition
18
has been eliminated and seal
82
defines top seal
130
, which is now between sealing lip
116
and annular wear ring
132
disposed on end cap
14
. In this embodiment, top seal
130
isolates fluid at suction pressure from fluid at discharge pressure across the top of seal assembly
83
also. Discharge fitting
16
′ is disposed within end cap
14
through an opening
74
″ located within end cap
14
to define a direct discharge compressor.
The remaining details for compressor
410
′″ are the same as that described above for compressor
410
′ and, thus, they will not be repeated. The function, operation and advantages described above for compress
410
′ and
410
are the same for compressor
410
′″.
Referring now to
FIG. 21
, a compressor
510
in accordance with another embodiment of the present invention is illustrated. Compressor
510
seals fluid pressure between an end cap
514
and a non-orbiting scroll member
566
. A discharge fitting
516
and a suction fitting
522
are secured to end cap
514
to provide for a direct discharge scroll compressor and for providing for the return of the decompressed gas to compressor
510
. Non-orbiting scroll member
566
is designed to replace non-orbiting scroll member
66
or any other of the non-orbiting scroll members described above. As shown in
FIG. 21
, a partition between the suction pressure zone and the discharge pressure zone of compressor
510
has been eliminated due to a sealing system
520
being disposed between end cap
514
and non-orbiting scroll member
566
.
Non-orbiting scroll member
566
includes scroll wrap
64
and it defines an annular recess
580
, an outer seal groove
582
and an inner seal groove
584
. A passage
586
interconnects annular recess
580
with outer seal groove
582
. Annular chamber
580
is located between outer seal groove
582
and inner seal groove
584
and it is provided compressed fluid through a fluid passage
84
which opens to a fluid pocket defined by non-orbiting scroll wrap
64
of non-orbiting scroll member
566
and orbiting scroll wrap
54
of orbiting scroll member
50
. The pressurized fluid provided through fluid passage
84
is at a pressure which is intermediate or in between the suction pressure and the discharge pressure of the compressor. The fluid pressure within annular chamber
580
biases non-orbiting scroll member
566
towards orbiting scroll member
50
to enhance the tip sealing characteristics between the two scroll members.
A flip seal
590
is disposed within outer seal groove
582
and a flip seal
592
is disposed within inner seal groove
584
. Flip seal
590
sealing engages non-orbiting scroll member
566
and end cap
514
to isolate annular recesses
580
from suction pressure. Flip seal
592
sealingly engages non-orbiting scroll member
566
and end cap
514
to isolate annular recesses
580
from discharge pressure.
Similar to the embodiments described above, compressor
510
makes use of the dual pressure balancing scheme described above to axially balance non-orbiting scroll member
566
without the use of a floating seal to separate the discharge gas pressure from the suction gas pressure.
A solenoid valve
532
is operable to open and close a passageway
534
located within non-orbiting scroll member
566
. Passageway
534
extends from the bottom of annular chamber
580
which is at intermediate pressure during operation of compressor
510
to an area of compressor
510
which contains suction gas at suction gas pressure.
In operation, when system operating conditions as sensed by one or more sensors
296
indicate that full capacity of compressor
510
is required, control module
298
will operate in response to a signal from sensors
296
to energize solenoid valve
532
thereby prohibiting passageway
534
from communicating with the suction area of compressor
510
and compressor
510
will operate at full capacity.
When the load conditions change to the point that full capacity of compressor
510
is not required, sensors
296
will provide a signal indicative thereof to controller
298
which in turn will deenergize solenoid valve
532
thereby placing passageway
534
in communication with the suction area of compressor
510
. The intermediate pressure within annular chamber
580
will be exhausted or vented through passageway
534
to remove the biasing force urging non-orbiting scroll member
566
into sealing engagement with orbiting scroll member
50
. Non-orbiting scroll member
566
will be biased away from orbiting scroll member
50
creating a leak between the discharge pressure zone and the suction pressure zone. This leak causes the capacity of compressor
510
to move to zero.
As detailed above, the capacity modulation system can control the capacity of compressor
510
to be 100% capacity or it can be zero. Also, by controlling solenoid valve
532
using a pulsed width modulation system, the capacity of compressor
510
can be set at any point between zero capacity and 100% capacity to provide complete control of compressor
510
. Stated differently, pulsed width modulation control of solenoid valve
532
will provide the capacity control for compressor
510
anywhere between 0% and 100% capacity.
Referring now to
FIG. 22
, a compressor
510
′ is shown. Compressor
510
′ is the same as compressor
510
except that solenoid valve
532
has been replaced by solenoid valve
532
′. Solenoid valve
532
′ is located outside of shell
12
as opposed to solenoid valve
532
which is located within shell
12
. A fluid pipe
542
extends through a fitting
544
attached to end cap
514
to place solenoid valve
532
′ in communication with annular chamber
580
. A fluid pipe
546
extends between solenoid valve
532
′ and suction inlet fitting
522
or is otherwise connected to the suction chamber of compressor
510
′ to place solenoid valve
532
′ in communication with the suction pressure zone of compressor
510
′. The function and operation of compressor
510
′ and solenoid valve
532
′ are the same as described above for compressor
510
and solenoid valve
532
.
Referring now to
FIG. 23
, a scroll compressor
510
″ is illustrated. Compressor
510
″ is the same as compressor
510
except that transversely extending partition
18
has been added to define discharge muffler chamber
76
for compressor
510
″. Flip seal
590
sealingly engages non-orbiting scroll member
566
and partition
18
to isolate annular recess
580
from suction pressure; while flip seal
592
sealingly engages non-orbiting scroll member
566
and partition
18
to isolate annular recess
580
from discharge pressure. Discharge fitting
16
(not shown in
FIG. 23
) is secured to end cap
14
similar to that illustrated in FIG.
1
.
The remaining details for compressor
510
″ are the same as that described above for compressor
510
and, thus, they will not be repeated here. The function, operation and advantages described above for compressor
510
are the same for compressor
510
″.
Referring now to
FIG. 24
, a compressor
510
′″ is illustrated. Compressor
510
′″ is the same as compressor
510
′ except that transversely extending partition
18
has been added to define discharge muffler chamber
76
for compressor
510
′″ similar to that described above for compressor
510
″. Flip seal
590
sealingly engages non-orbiting scroll member
566
and partition
18
to isolate annular recess
580
from suction pressure; while flip seal
592
sealingly engages non-orbiting scroll member
566
and partition
18
to isolate annular recess
580
from discharge pressure. Discharge fitting
16
(not shown in
FIG. 24
) is secured to end cap
14
similar to that illustrated in FIG.
1
.
The remaining details for compressor
510
′″ are the same as that described above for compressors
510
′ and
510
and, thus, they will not be repeated here. The function, operation and advantages described above for compressors
510
′ and
510
are the same for compressor
510
′″.
The description of the invention is merely exemplary in nature and, thus, variations that do not depart from the gist of the invention are intended to be within the scope of the invention. Such variations are not to be regarded as a departure from the spirit and scope of the invention.
Claims
- 1. A scroll machine comprising:a first scroll member having a first spiral wrap projecting outwardly from a first end plate, said first scroll member defining a recess; a second scroll member having a second spiral scroll wrap projecting outwardly from a second end plate, said second spiral wrap being intermeshed with said first spiral wrap, said first scroll member being mounted for limited axial movement with respect to said second scroll member, said first scroll member being biased toward said second scroll member by a pressurized fluid disposed within said recess; a drive member for causing said scroll members to orbit relating to one another whereby said spiral wraps will create pockets of progressively changing volume between a suction pressure zone at suction pressure and a discharge pressure zone at discharge pressure; a seal disposed within said recess, said seal being biased toward a component of said scroll machine by said pressurized fluid to close a first leakage path extending between said discharge pressure zone and said suction pressure zone; a valve assembly for releasing said pressurized fluid whereby said first scroll member will move axially with respect to said second scroll member to open a second leakage path between said suction pressure zone and said discharge pressure zone.
- 2. The scroll machine according to claim 1 wherein said pressurized fluid is released to said suction pressure zone of said scroll machine.
- 3. The scroll machine according to claim 1 wherein said valve assembly is a solenoid valve.
- 4. The scroll machine according to claim 3 wherein said solenoid valve is operated in a pulsed manner to modulate the capacity of said scroll machine.
- 5. The scroll machine according to claim 1 wherein said pressurized fluid is at a pressure between said suction pressure and said discharge pressure.
- 6. The scroll machine according to claim 1 wherein said scroll machine further comprises a shell, said first and second scroll members being disposed within said shell.
- 7. The scroll machine according to claim 6 wherein said valve assembly is disposed outside of said shell.
- 8. The scroll machine according to claim 7 wherein said valve assembly is attached to said shell.
- 9. The scroll machine according to claim 7 wherein said scroll machine further comprises a suction gas inlet, said valve assembly being attached to said suction gas inlet.
- 10. The scroll machine according to claim 7 further comprising a tube extending through said shell, said tube fluidically connecting said recess and said valve assembly.
- 11. The scroll machine according to claim 10 wherein said first scroll member defines a passage between said recess and said tube.
- 12. The scroll machine according to claim 6 wherein said valve assembly is disposed within said shell.
- 13. The scroll machine according to claim 12 wherein said valve assembly is attached to said first scroll member.
- 14. The scroll machine according to claim 13 wherein said first scroll member defines a passage between said recess and said valve assembly.
- 15. The scroll machine according to claim 1 wherein said valve assembly includes a ring rotatably disposed on said first scroll member.
- 16. The scroll machine according to claim 15 further comprising a linear actuator for rotating said ring.
- 17. The scroll machine according to claim 15 further comprising a valve member for rotating said ring.
- 18. The scroll machine according to claim 17 wherein said valve member is a solenoid valve.
- 19. The scroll machine according to claim 18 wherein said solenoid valve is operated in a pulsed manner to modulate the capacity of the scroll machine.
- 20. The scroll machine according to claim 1 wherein said seal comprises a lip seal in engagement with said first scroll member.
- 21. The scroll machine according to claim 1 further comprising a shell, said first and second scroll members being disposed within said shell, said seal comprising a lip seal in engagement with said shell.
- 22. The scroll machine according to claim 21 wherein said shell includes an end cap, said lip seal being in engagement with said end cap.
- 23. The scroll machine according to claim 1 further comprising a partition separating said suction pressure zone from said discharge pressure zone and a lip seal in engagement with said partition.
- 24. The scroll machine according to claim 1 wherein said component is a shell, said first and second scroll members being disposed within said shell.
- 25. The scroll machine according to claim 24 wherein said shell includes an end cap, said component being said end cap of said shell.
- 26. The scroll machine according to claim 1 wherein said component is a partition separating said suction pressure zone from said discharge pressure zone.
- 27. A scroll machine comprising:a first scroll member having a first spiral wrap projecting outwardly from a first end plate, said first scroll member defining a recess; a second scroll member having a second spiral wrap projecting outwardly from a second end plate, said second spiral wrap being intermeshed with said first spiral wrap, said first scroll member being mounted for limited axial movement with respect to said second scroll member, said first scroll member being biased toward said second scroll member by a pressurized fluid disposed within said recess; a drive member for causing said scroll members to orbit relative to one another whereby said spiral wraps will create pockets of progressively changing volume between a suction pressure zone at suction pressure and a discharge pressure zone at discharge pressure; a first lip seal disposed between said first scroll member and a component of said scroll machine, said first lip seal isolating said recess from said discharge pressure zone; a second lip seal disposed between said first scroll member and said component of said scroll machine, said second lip seal isolating said recess from said suction pressure zone; a valve assembly for releasing said pressurized fluid whereby said first scroll member will move axially with respect to said second scroll member to open a leakage path between said suction pressure zone and said discharge pressure zone.
- 28. The scroll machine according to claim 27 wherein said component is a shell, said first and second scroll members being disposed within said shell.
- 29. The scroll machine according to claim 28 wherein said pressurized fluid is at a pressure between said suction pressure and said discharge pressure.
- 30. The scroll machine according to claim 27 wherein said pressurized fluid is released to said suction pressure zone of said scroll machine.
- 31. The scroll machine according to claim 27 wherein said valve assembly is a solenoid valve.
- 32. The scroll machine according to claim 31 wherein said solenoid valve is operated in a pulsed manner to modulate the capacity of said scroll machine.
- 33. The scroll machine according to claim 27 wherein said scroll machine further comprises a shell, said first and second scroll members being disposed within said shell.
- 34. The scroll machine according to claim 33 wherein said valve assembly is disposed outside of said shell.
- 35. The scroll machine according to claim 34 wherein said valve assembly is attached to said shell.
- 36. The scroll machine according to claim 34 wherein said scroll machine further comprises a suction gas inlet, said valve assembly being attached to said suction gas inlet.
- 37. The scroll machine according to claim 34 further comprising a tube extending through said shell, said tube fluidically connecting said recess and said valve assembly.
- 38. The scroll machine according to claim 37 wherein said first scroll member defines a passage between said recess and said tube.
- 39. The scroll machine according to claim 33 wherein said valve assembly is disposed within said shell.
- 40. The scroll machine according to claim 39 wherein said valve assembly is attached to said first scroll member.
- 41. The scroll machine according to claim 40 wherein said first scroll member defines a passage between said recess and said valve member.
- 42. The scroll machine according to claim 27 wherein said component is an end cap of a shell, said first and second scroll members being disposed within said shell.
- 43. The scroll machine according to claim 27 wherein said component is a partition separating said suction pressure zone from said discharge pressure zone.
- 44. A machine comprising:a housing; a first scroll member disposed in said housing; a second scroll member disposed in said housing and cooperating with said first scroll member to create pockets of progressively changing volume between a suction pressure zone at suction pressure and a discharge pressure zone at discharge pressure, said second scroll member defining a recess, being mounted for limited axial movement with respect to said first scroll member, and being biased toward said first scroll member by a pressurized fluid disposed within said recess; a seal disposed within said recess and cooperating with a component of said scroll machine to selectively close a first leakage path extending between said discharge pressure zone and said suction pressure zone, said pressurized fluid biasing said seal into engagement with said component; and a valve assembly associated with said recess and operable to release said pressurized fluid, wherein said second scroll member moves relative to said first scroll member to define a second leakage path between said suction pressure zone and said discharge pressure zone.
- 45. The machine according to claim 44 wherein said valve assembly includes a valve operable in a pulsed manner to modulate the capacity of said scroll machine.
- 46. The machine according to claim 44 wherein said pressurized fluid is at a pressure between said suction pressure and said discharge pressure.
- 47. The machine according to claim 44 wherein said valve assembly is disposed outside of said housing.
- 48. The machine according to claim 44 wherein said valve assembly is attached to said housing.
- 49. The machine according to claim 44 further comprising a suction gas inlet through said housing, said valve assembly being attached to said suction gas inlet.
- 50. The machine according to claim 44 wherein said valve assembly is disposed within said housing.
- 51. The machine according to claim 50 wherein said valve assembly is attached to said second scroll member.
- 52. The machine according to claim 51 wherein said second scroll member includes a passage between said recess and said valve assembly.
- 53. The machine according to claim 44 wherein said valve assembly includes a ring rotatably disposed on said second scroll member.
- 54. The machine according to claim 53 further comprising a linear actuator operable to rotate said ring.
- 55. The machine according to claim 53 further comprising a valve member operable to rotate said ring.
- 56. The machine according to claim 55 wherein said valve member is a solenoid valve.
- 57. The machine according to claim 56 wherein said solenoid valve is operable in a pulsed manner to modulate the capacity of the machine.
- 58. The machine according to claim 44 wherein said seal includes a lip seal operable to engage said second scroll member.
- 59. The machine according to claim 44 wherein said seal includes a lip seal operable to engage said housing.
- 60. The machine according to claim 44 wherein said housing includes an end cap and said seal includes a lip seal operable to engage said end cap.
- 61. The machine according to claim 44 further comprising a partition separating said suction pressure zone from said discharge pressure zone, and said seal includes a lip seal operable to engage said partition.
- 62. The machine according to claim 44 wherein said component is said housing.
- 63. The machine according to claim 44 wherein said housing includes an end cap, said component being said end cap.
- 64. The machine according to claim 44 further comprising a partition separating said suction pressure zone from said discharge pressure zone, said component being said partition.
- 65. A machine comprising:a housing; a first scroll member disposed in said housing; a second scroll member disposed in said housing and cooperating with said first scroll member to create pockets of progressively changing volume between a suction pressure zone at suction pressure and a discharge pressure zone at discharge pressure, said second scroll member defining a recess, being mounted for limited axial movement with respect to said first scroll member, and being biased toward said first scroll member by a pressurized fluid disposed within said recess; a first lip seal disposed between said second scroll member and a component of the machine, said first lip seal isolating said recess from said discharge pressure zone; a second lip seal disposed between said second scroll member and said component of the machine, said second lip seal isolating said recess from said suction pressure zone; a valve assembly associated with said recess and operable to release said pressurized fluid, wherein said second scroll member moves relative to said first scroll member to define a leakage path between said suction pressure zone and said discharge pressure zone.
- 66. The machine according to claim 65 wherein said component is a part of said housing.
- 67. The machine according to claim 65 wherein said pressurized fluid is at a pressure between said suction pressure and said discharge pressure.
- 68. The machine according to claim 65 wherein said valve assembly includes a valve operable in a pulsed manner to modulate the capacity of said scroll machine.
- 69. The machine according to claim 65 wherein said valve assembly is disposed outside of said housing.
- 70. The machine according to claim 65 wherein said valve assembly is attached to said housing.
- 71. The scroll machine according to claim 65 further comprising a suction gas inlet through said housing, said valve assembly being attached to said suction gas inlet.
- 72. The scroll machine according to claim 65 wherein said valve assembly is disposed within said shell.
- 73. The scroll machine according to claim 65 wherein said valve assembly is attached to said first scroll member.
- 74. The scroll machine according to claim 65 wherein said first scroll member defines a passage between said recess and said valve assembly.
- 75. The scroll machine according to claim 65 wherein said component is an end cap of said housing.
- 76. The scroll machine according to claim 65 wherein said component is a partition separating said suction pressure zone from said discharge pressure zone.
US Referenced Citations (48)
Foreign Referenced Citations (1)
Number |
Date |
Country |
59-117895 |
Aug 1984 |
JP |