The present disclosure relates to compressors, and more specifically to compressors having capacity modulation systems.
This section provides background information related to the present disclosure which is not necessarily prior art.
Scroll compressors include a variety of capacity modulation mechanisms to vary operating capacity of a compressor. The capacity modulation mechanisms may include fluid passages extending through a scroll member to selectively provide fluid communication between compression pockets and another pressure region of the compressor. Capacity modulation may be used to operate a compressor at full load or part load conditions. Requirement of full or part load variation depends on seasonal variation and occupants present in a conditioned space.
This section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.
A compressor may include a housing defining a suction pressure region and a discharge pressure region. A first scroll member may be supported within the housing and include a first end plate. A first spiral wrap may extend from a first side of the first end plate. A first chamber may be located on a second side of the first end plate and include a first and a second passage in selective communication therewith. A first aperture may extend through the first end plate and be in communication with the first chamber. A second scroll member may be supported within the housing and include a second end plate having a second spiral wrap extending therefrom. The second end plate may be meshingly engaged with the first spiral wrap to form a series of compression pockets. The first aperture may be in communication with one of the compression pockets to provide communication between the compression pocket and the first chamber. A modulation assembly may be located within the first chamber and comprise a heater and a valve. The valve may be displaceable between first and second positions. The valve may isolate the first passage from communication with the second passage when in the first position. The valve may provide communication between the first passage and the second passage when in the second position. The valve may be displaceable between the first and second positions as a result of a temperature change provided by the heater.
The compressor's first passage may be in communication with the suction pressure region.
The compressor's first passage may be in communication with the discharge pressure region.
The compressor's valve may be formed of bimetal.
The compressor's valve may selectively provide communication between the second passage and the suction pressure region.
The compressor may further comprise a floating seal assembly engaged with the housing and the first scroll member to isolate the discharge pressure region from the suction pressure region.
The compressor's heater is located axially between the floating seal assembly and the first end plate.
The compressor may further comprise a retainer that fixes the valve relative to the first scroll member.
The compressor's valve may be a thermal valve.
According to other features, the modulation assembly may be located within the first chamber and comprise a magnet that selectively magnetically couples with a movable member. The movable member may be displaceable between first and second positions. The movable member may block the first passage from communication with the second passage when in the first position. The movable member may provide communication between the first passage and the second passage when in the second position. The movable member may be displaceable between the first and second positions as a result of the magnet being energized. The movable member may comprise a metallic disk. The magnet may be an electromagnet located axially between a floating seal assembly and the first end plate.
According to still other features, the modulation assembly may be located in the first chamber and comprise a piston and a movable member. The piston may have a manifold defining a first series of apertures. The piston may slidably translate between first and second positions along a first cavity of a casing positioned in the first chamber. The casing may be define a second series of apertures. In the first position, the first and second series of apertures may be fluidly connected causing gas to urge the movable member into a position that precludes the first passage from communicating with the second passage. In the second position, the first and second series of apertures may be fluidly connected causing the movable member to move into a displaced position allowing gas to be fluidly connected from the first passage to the second passage. The casing may further comprise a bleed hole that fluidly connects the first and second passages when the piston is in the second position. The piston may be actuated between the first and second positions by a solenoid.
Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
The following description is merely exemplary in nature and is not intended to limit the present disclosure, application or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
The present teachings are suitable for incorporation in many types of different scroll and rotary compressors, including hermetic machines, open drive machines and non-hermetic machines. For exemplary purposes, a compressor 10 is shown as a hermetic scroll refrigerant-compressor of the low side type, i.e., where the motor and compressor are cooled by suction gas in the hermetic shell, as illustrated in the vertical section shown in
With initial reference to
The shell assembly 12 may generally form a compressor housing and may include a cylindrical shell 28, an end cap 30 at the upper end thereof, a transversely extending partition 32, and a base 34 at a lower end thereof. The end cap 30 and the partition 32 may generally define a discharge chamber 36. The discharge chamber 36 may generally form a discharge muffler for the compressor 10. The refrigerant discharge fitting 22 may be attached to the shell assembly 12 at the opening 38 in the end cap 30. The discharge valve assembly 24 may be located within the discharge fitting 22 and may generally prevent a reverse flow condition. The suction gas inlet fitting 26 may be attached to the shell assembly 12 at the opening 40. The partition 32 may include a discharge passage 46 therethrough that provides communication between the compression mechanism 18 and the discharge chamber 36.
The main bearing housing assembly 14 may be affixed to the shell 28 at a plurality of points in any desirable manner, such as staking. The main bearing housing assembly 14 may include a main bearing housing 52, a first bearing 54 disposed therein, bushings 55, and fasteners 57. The main bearing housing 52 may include a central body portion 56 having a series of arms 58 that extend radially outwardly therefrom. The central body portion 56 may include first and second portions 60 and 62 having an opening 64 extending therethrough. The second portion 62 may house the first bearing 54 therein. The first portion 60 may define an inner flat thrust bearing surface 66 on an axial end surface thereof. The arm 58 may include apertures 70 extending therethrough that receive the fasteners 57.
The motor assembly 16 may generally include a motor stator 76, a rotor 78, and a drive shaft 80. Windings 82 may pass through the motor stator 76. The motor stator 76 may be press-fit into the shell 28. The drive shaft 80 may be rotatably driven by the rotor 78. The rotor 78 may be press-fit on the drive shaft 80. The drive shaft 80 may include an eccentric crank pin 84 having a flat 86 thereon.
The compression mechanism 18 may generally include an orbiting scroll 104 and a non-orbiting scroll 106. The orbiting scroll 104 may include an end plate 108 having a spiral vein or wrap 110 on the upper surface thereof and an annular flat thrust surface 112 on the lower surface. The thrust surface 112 may interface with the annular flat thrust bearing surface 66 on the main bearing housing 52. A cylindrical hub 114 may project downwardly from the thrust surface 112 and may have a drive bushing 116 rotatably disposed therein. The drive bushing 116 may include an inner bore in which the crank pin 84 is drivingly disposed. The crank pin flat 86 may drivingly engage a flat surface in a portion of the inner bore of the drive bushing 116 to provide a radially compliant driving arrangement. An Oldham coupling 117 may be engaged with the orbiting and non-orbiting scrolls 104, 106 to prevent relative rotation therebetween.
With additional reference now to
The flanged portions 121 may include openings 137 therethrough. Each opening 137 may receive a bushing 55 therein (
Seal assembly 20 may include a floating seal located within first annular recess 144. Seal assembly 20 may be axially displaceable relative to shell assembly 12 and non-orbiting scroll 106 to provide for axial displacement of non-orbiting scroll 106 while maintaining a sealed engagement with partition 32 to isolate discharge and suction pressure regions of compressor 10 from one another. More specifically, pressure within annular recess 132 may urge seal assembly 20 into engagement with partition 32 during normal compressor operation.
The modulation assembly 27 can further comprise a heater 144, a thermal valve 146, and a retainer 148. The heater 144 may be disposed within the annular recess 138 and may separate the annular recess 138 into first and second annular recesses 154 and 155. The heater 144 can be any component that provides heat such as, but not limited to, an electric heating element. The thermal valve 146 may be formed of a material that is configured to deflect as a result from temperature change. In the example provided, the thermal valve 146 is in the shape of a disk and formed of a bimetal material. The retainer 148 can be a metal clip or other structure that fixes a portion of the thermal valve 146 at the annular recess 138.
The first and second annular recesses 154 and 155 may be isolated from one another. A passage or bypass port 160 may extend through the end plate 118, placing the second recess 155 in communication with the intermediate fluid pocket 124. A radial passage 162 may be formed through the end plate 118 that is in fluid communication with the second recess 155. As will become appreciated from the following discussion, the heater 144 is configured to heat the thermal valve 146 to move the thermal valve 146 from the position shown in
When the heater 144 is activated or turned to an ON position, the rise in temperature will cause the thermal valve 146 to generally deflect to the position shown in
Turning now to
The non-orbiting scroll 206 may include a radial passage 230 that extends through an outer coaxial wall 242 into a first annular recess 244. The modulation assembly 227 may generally include a magnet 250 that selectively magnetically couples with a movable member or disk 252. The disk 252 can be formed of metallic material. It will be appreciated that the disk 252 may comprise any shape that suitably covers the bypass port 260 when uncoupled to the magnet 250. The magnet 250 is generally disposed within the first annular recess 244. The magnet 250 can be an electromagnet that can be selectively energized by a controller.
Operation of the modulation assembly 227 according to one example of the present disclosures will now be described. When the magnet 250 is unenergized, the disk 252 is permitted to occupy a position against the bypass port 260 as illustrated in
Turning now to
The non-orbiting scroll 306 and end plate 318 having a spiral wrap 320 on a lower surface thereof. A bypass port 360 may extend through the end plate 318. The modulation assembly 327 can generally comprise a rotating hub 362 that defines a radial passage 364 formed therein. When the rotating hub 326 occupies a position shown in
With specific reference now to
The casing 444 can define a first plurality of passages 464 and a second plurality of passages 466. A bleed hole 468 may be formed through the casing 444. The bleed hole 468 may be used to allow trapped gas behind the seal plate 452 to escape to the suction side.
Operation of the modulation assembly 427 according to one example of the present disclosure will now be described. When the solenoid piston 450 occupies a position shown in
With reference now to
With reference now to
The non-orbiting scroll 506 may include an end plate 518 having a spiral wrap 520 on a lower surface thereof. The non-orbiting scroll 506 defines a bypass port 522. The non-orbiting scroll 506 may include an annular recess 538 in the upper surface and defined by parallel and coaxial inner and outer sidewalls 540 and 542. The modulation assembly 527 can generally include a casing 544 that defines a first cavity 546 and a second cavity 548. The modulation assembly 527 can further comprise a solenoid piston 550 and a floating disk 552. The solenoid piston 550 can generally include a stem body 554 and a stem manifold 556. The stem manifold 556 can define a plurality of passages 558 therethrough. As will be described herein, the solenoid piston 550 may be configured to translate along the first cavity 546 between a first position shown in
Operation of the modulation assembly 527 according to one example of the present teachings will now be described. When the solenoid piston 550 occupies a position shown in
With reference now to
The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
Number | Date | Country | Kind |
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2537MUM2012 | Aug 2012 | IN | national |
Number | Name | Date | Kind |
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7988434 | Stover et al. | Aug 2011 | B2 |
8313318 | Stover et al. | Nov 2012 | B2 |
20110070114 | Milliff et al. | Mar 2011 | A1 |
Number | Date | Country | |
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20140064999 A1 | Mar 2014 | US |