The present invention relates to a rotary compressor, and more particularly, to a capacity varying type rotary compressor capable of restricting or releasing a vane by supplying a suction pressure or a discharge pressure to a lateral surface of a vane slot.
Generally, an air conditioner serves to maintain an indoor room as a comfortable state by maintaining an indoor temperature as a set temperature. The air conditioner comprises a refrigerating system. The refrigerating system comprises a compressor for compressing a refrigerant, a condenser for condensing a refrigerant compressed by the compressor and emitting heat outwardly, an expansion valve for lowering a pressure of a refrigerant condensed by the condenser, and an evaporator for evaporating a refrigerant that has passed through the expansion valve and absorbing external heat.
In the refrigerating system, when a compressor is operated as power is supplied thereto, a refrigerant of a high temperature and a high pressure discharged from the compressor sequentially passes through the condenser, the expansion valve, and the evaporator, and then is sucked into the compressor. The above process is repeated. In the above process, the condenser generates heat and the evaporator generates cool air by absorbing external heat. The heat generated from the condenser and the cool air generated from the evaporator are selectively circulated into an indoor room, thereby maintaining the indoor room as a comfortable state.
A compressor constituting the refrigerating system is various. Especially, a compressor applied to an air conditioner includes a rotary compressor, a scroll compressor, etc.
The most important factor in fabricating the air conditioner is to minimize a fabrication cost for a product competitiveness and to minimize a power consumption.
In order to minimize a power consumption of the air conditioner, the air conditioner is driven according to a load of an indoor room where the air conditioner is installed, that is, a temperature condition. That is, when the indoor temperature is drastically increased, the air conditioner is in a power mode so as to generate much cool air according to the drastic temperature variance (an excessive load). On the contrary, when the indoor temperature is varied with a small width, the air conditioner is in a saving mode so as to generate less cool air to maintain a preset indoor temperature.
In order to implement the modes, an amount of a refrigerant compressed by the compressor and discharged is controlled thereby to vary a refrigerating capacity of the refrigerating system.
As a method for controlling the amount of a refrigerant discharged from the compressor, an inverter motor is applied to the compressor thereby to vary an rpm of a driving motor of the compressor. An rpm of the driving motor of the compressor is controlled according to a load of an indoor room where the air conditioner is installed, and thus an amount of a refrigerant discharged from the compressor is controlled. An amount of heat generated from the condenser and cool air generated from the evaporator is controlled by varying the amount of a refrigerant discharged from the compressor.
However, in case of applying the inverter motor to the compressor, a fabrication cost is increased due to high price of the inverter motor thereby to degrade a price competitiveness.
Accordingly, a technique for varying a capacity of a compression chamber by partially bypassing a refrigerant compressed in a cylinder of the compressor to outside of the cylinder or a technique for generating an idling by separating a vane from a rolling piston and thus connecting a compression chamber and a suction chamber to each other are being widely researched. However, in the former method, a piping system for bypassing a refrigerant to outside of the cylinder is complicated thereby to increase a flow resistance of the refrigerant and to degrade a cooling efficiency. Also, in the latter method, a magnet or a tension spring is used to restrict the vane to a vane slot, which requires a complicated installation process. Especially, in case of using a magnet, metallic powder of the compressor or the refrigerating system is adhered to the vane thereby to damage a bearing surface.
Therefore, an object of the present invention is to provide a capacity varying type rotary compressor capable of easily restricting a vane separated from a rolling piston at the time of an idling, and capable of enhancing a reliability.
To achieve these and other advantages and in accordance with the purpose of the present invention, as embodied and broadly described herein, there is provided a capacity varying type rotary compressor, comprising: a casing that maintains a discharge pressure state; a motor installed in the casing and generating a driving force; one or more cylinder assembly fixed in the casing and compressing a refrigerant by a rolling piston and a vane, the rolling piston eccentrically coupled to a rotation shaft of the motor and performing an orbit motion, and the vane contacting the rolling piston and performing a linear motion; and a vane restricting unit for restricting the vane separated from the rolling piston or releasing the vane thereby contacting to the rolling piston according to a difference of pressures applied to the vane.
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention.
In the drawings:
Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings.
Hereinafter, a capacity varying type rotary compressor according to the present invention will be explained in more detail with reference to one embodiment of the attached drawings.
As shown in
The motor part 200 performs a constant speed driving or a variable speed (inverter) driving. The motor part 200 comprises a stator 210 installed in the casing 100 and receiving power applied from outside, a rotor 220 disposed in the stator 210 with a certain air gap and rotated by being interacted with the stator 210, and a rotation shaft 230 coupled to the rotor 220 for transmitting a rotation force to the first compression part 300 and the second compression part 400.
The first compression part 300 comprises a first cylinder 310 having a ring shape and installed in the casing 100, an upper bearing plate 320 (hereinafter, an upper bearing) and a middle bearing plate 330 (hereinafter, a middle bearing) covering upper and lower sides of the first cylinder 310 thereby forming a first compression space (V1) for supporting the rotation shaft 230 in a radial direction, a first rolling piston 340 rotatably coupled to an upper eccentric portion of the rotation shaft 230 and compressing a refrigerant with orbiting in the first compression space V1 of the first cylinder 310, a first vane 350 coupled to the first cylinder 310 to be movable in a radial direction so as to be in contact with an outer circumferential surface of the first rolling piston 340 for dividing the first space V1 of the first cylinder 310 into a first suction chamber and a first compression chamber, a vane supporting spring 360 formed of a compression spring for elastically supporting a rear side of the first vane 350, a first discharge valve 370 openably coupled to an end of a first discharge opening 321 provided in the middle of the upper bearing 320 for controlling a discharge of a refrigerant discharged from the compression chamber of the first compression space V1, and a first muffler 380 having an inner volume to receive the first discharge valve 370 and coupled to the upper bearing 320.
The second compression part 400 comprises a second cylinder 410 having a ring shape and installed at a lower side of the first cylinder 310 inside the casing 100, a middle bearing 330 and a lower bearing plate 420 covering upper and lower sides of the second cylinder 410 thereby forming a second compression space (V2) for supporting the rotation shaft 230 in a radial direction and in a shaft direction, a second rolling piston 430 rotatably coupled to a lower eccentric portion of the rotation shaft 230 and compressing a refrigerant with orbiting in the second compression space V2 of the second cylinder 410, a second vane 440 coupled to the second cylinder 410 to be movable in a radial direction so as to contact/separate to/from an outer circumferential surface of the second rolling piston 430 for dividing the second space V2 of the second cylinder 410 into a second suction chamber and a second compression chamber or connecting the suction chamber and the compression chamber to each other, a second discharge valve 450 openably coupled to an end of a second discharge opening 421 provided in the middle of the lower bearing 420 for controlling a discharge of a refrigerant discharged from the second compression chamber, and a second muffler 460 having an inner volume to receive the second discharge valve 450 and coupled to the lower bearing 420.
As shown in
As shown in
As shown in
The vane restricting unit 500 comprises a suction pressure side connection pipe 510 diverged from a second gas suction pipe SP2, a discharge pressure side connection pipe 520 connected to an inner space of the casing 100, a common side connection pipe 530 connected to the vane pressure chamber 412 of the second cylinder 410 and connected to the suction pressure side connection pipe 510 and the discharge pressure side connection pipe 520, and a pressure switching valve 540 connected to the vane chamber 412 of the second cylinder 410 through the common side connection pipe 530.
The suction pressure side connection pipe 510 is connected between a suction side of the second cylinder 410 and the second gas suction pipe SP2 of an inlet side of the accumulator 110.
The discharge pressure side connection pipe 520 can be connected to a lower portion of the casing 100 thereby to directly introduce oil inside the casing 100 into the vane pressure chamber 412, or can be diverged from a middle part of the gas discharge pipe DP. Herein, as the vane pressure chamber 412 becomes hermetic, oil may not be supplied between the second vane 440 and the second vane slot 411 and thus a frictional loss may be generated. Accordingly, an oil supply hole (not shown) is formed at the lower bearing 420 thereby to supply oil between the second vane 440 and the second vane slot 411 when the second vane 440 performs a reciprocation.
The vane restricting passage 413 is formed at the second cylinder 410, or the middle bearing 330 (
Unexplained reference numeral 541 denotes a valve housing, and 542 denotes a sliding valve.
An operation of the capacity variable double type rotary compressor according to the present invention will be explained.
When the rotor 220 is rotated as power is supplied to the stator 210 of the motor part 200, the rotation shaft 230 is rotated together with the rotor 220 thereby to transmit a rotation force of the motor part 200 to the first compression part 300 and the second compression part 400. When the first compression part 300 and the second compression part 400 are together normally driven, a cooling capacity of a large capacitance is generated. However, when the first compression part 300 performs a normal driving and the second compression part 400 performs a saving driving, a cooling capacity of a small capacitance is generated.
When the compressor or a refrigerating system using the same is normally driven, the sliding valve 542 is operated as shown in
The first vane 350 and the second vane 440 are respectively in contact with the rolling pistons 340 and 430 thereby to divide the first compression space V1 and the second compression space V2 into a suction chamber and a compression chamber. As the first vane 350 and the second vane 440 compress each refrigerant sucked into each suction chamber and discharge the refrigerant, the compressor or a refrigerating system using the same performs a driving of 100%.
On the contrary, when the compressor or the refrigerating system using the same performs a saving driving likewise the initial driving, as shown in
The compression chamber and the suction chamber of the second cylinder 410 are connected to each other, an entire refrigerant sucked into the suction chamber of the second cylinder 410 is not compressed but is sucked into the suction chamber along a locus of the rolling piston 430. As the result, the second compression part 400 does not perform a compression operation, so that the compressor or a refrigerating system using the same performs a driving corresponding to only the capacity of the first compression part 300.
Another embodiment for the vane restricting unit of the capacity varying type rotary compressor according to the present invention will be explained.
In the aforementioned embodiment, a suction pressure is supplied to the vane pressure chamber 412 under a state that the second vane 440 is received in the vane slot 411, thereby restricting the second vane by using a discharge pressure or a stopper. However, in the preferred embodiment, the second vane 440 is restricted by using a pressure difference between the compression space V2 of the second cylinder 410 and the vane pressure chamber 412.
The vane restricting unit 500 is constructed as follows. As shown in
A refrigerant of a suction pressure is supplied to each compression space V1 and V2 of the first compression part 300 and the second compression part 400. However, as the vane pressure chamber 412 provided at the second compression part 400 maintains a suction pressure, the second vane 440 is moved towards inside of the vane pressure chamber 412. Accordingly, an idling is performed in the compression space V2 of the second compression part 400 with the refrigerant being leaked to the suction chamber from the compression chamber. As shown in
Then, when the discharge pressure side connection pipe 520 and the common side connection pipe 530 are connected to each other as the sliding valve 542 inside the pressure switching valve 540 is moved, the vane pressure chamber 412 of the second compression part 400 is in a high pressure thereby to have a pressure higher than the pressure inside the compression space V2 of the second cylinder 410. As the result, the second compression part 400 performs a normal driving under a state that the second vane 440 comes in contact with the second rolling piston 430.
Still another embodiment of the vane restricting unit of the capacity varying type rotary compressor according to the present invention will be explained as follows.
In the aforementioned embodiment, the vane pressure chamber 412 of the second compression part 400 is constructed as a hermetic space separated from the inner space of the casing 100. However, even when the vane pressure chamber 412 is constructed as an opened space by connecting the rear side of the second vane 440 to the inner space of the casing 100, the second vane 440 can be restricted by using a pressure difference.
As shown in
The pressure switching valve 650 selectively connect four pipes one another as a sliding valve 652 slidably provided in a valve housing 651 having four pipes is operated by an electromagnet (not shown). A first pipe of the valve housing 651 is connected to the suction pressure side connection pipe 610 extending from the second gas suction pipe SP2, a second pipe is connected to the discharge pressure side connection pipe 620 connected to the inner space of the casing 100, a third pipe is connected to the common side connection pipe 630 connected to the vane restricting passage 422, and a fourth pipe is connected to the cylinder side connection pipe 640 connected to an inlet of the second cylinder 410.
The rear side of the second vane 440 is connected to the inner space of the casing 100, and thus oil is continuously supplied into the casing 100. Accordingly, the discharge pressure connection pipe, 640 may be installed to be higher than the oil surface so as to supply a refrigerant to the vane restricting passage 422.
The process for restricting the second vane in the capacity varying type rotary compressor of the present invention will be explained.
Once the sliding valve 652 of the pressures switching valve 650 is moved to connect the first pipe and the third pipe to each other, the rest second pipe and the fourth pipe are automatically connected to each other. Accordingly, the discharge pressure connection pipe 620 and the cylinder side connection pipe 640 are connected to each other, and thus a discharge pressure of a high pressure is supplied to the compression space V2 of the second cylinder 410. At the same time, the suction pressure connection pipe 610 and the common side connection pipe 630 are connected to each other, and thus a suction pressure of a low pressure is supplied to the vane restricting passage 422. As the result, the rear side of the second vane maintains a high pressure, that is the same as the pressure of the inner space of the casing 100, and the front side of the second vane 440, that is, the compression space V2 of the second cylinder 410 maintains a high pressure. Under the pressure equilibrium state, a low pressure is supplied to the lateral surface of the second vane 440. Accordingly, as shown in
On the contrary, when the sliding valve 652 of the pressures switching valve 650 is moved to connect the first pipe and the fourth pipe to each other and to connect the rest second pipe and the third pipe to each other, a refrigerant of a suction pressure is introduced into the compression space V2 of the second cylinder 410 and a discharge pressure of a high pressure is supplied to the vane restricting passage 422. As the result, the second vane 440 is moved towards the second rolling piston 430 by a pressure between the rear side and the front side thereof, and thus comes in contact with the second rolling piston 430 thereby to perform a normal driving.
As shown in
In the preferred embodiment of the present invention, the vane restricting passage is installed at one cylinder assembly of the rotary compressor having a plurality of cylinder assemblies. However, the vane restricting passage can be installed at each cylinder assembly, and the vane restricting passage can be applied to a single type rotary compressor having one cylinder assembly.
In the capacity varying type rotary compressor according to the present invention, the vane is restricted by using a pressure difference between the rear side and the front side thereof and a pressure difference between the lateral sides thereof. Therefore, the entire structure is simplified thereby to minimize processing assemblies, resulting in reducing a production cost and enhancing a productivity. Furthermore, as the vane is restricted by using the pressure difference of the system, a reliability is enhanced. Especially, in case of using the stopper, the reliability of the product can be more enhanced.
As the present invention may be embodied in several forms without departing from the spirit or essential characteristics thereof, it should also be understood that the above-described embodiments are not limited by any of the details of the foregoing description, unless otherwise specified, but rather should be construed broadly within its spirit and scope as defined in the appended claims, and therefore all changes and modifications that fall within the metes and bounds of the claims, or equivalence of such metes and bounds are therefore intended to be embraced by the appended claims.
Number | Date | Country | Kind |
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10-2005-0015127 | Feb 2005 | KR | national |
10-2005-0015128 | Feb 2005 | KR | national |
10-2005-0055953 | Jun 2005 | KR | national |
10-2005-0134568 | Dec 2005 | KR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/KR2006/000007 | 1/2/2006 | WO | 00 | 5/14/2007 |
Publishing Document | Publishing Date | Country | Kind |
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WO2006/090978 | 8/31/2006 | WO | A |
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Number | Date | Country | |
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20080003123 A1 | Jan 2008 | US |