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The disclosed subject matter relates to techniques for prioritizing use of capital assets for infrastructure improvements using a capital asset planning tool (CAPT) system.
Infrastructures, particularly mature infrastructures, are in constant need of improvement and upgrade. Furthermore, regulatory and environmental concerns dictate the removal of older equipment in favor of newer, more-efficient equipment. Due to commercial realities, there is a limited budget that is available for such improvements to infrastructure. There remains a need to logically and quantitatively determine which assets within a complex infrastructure to select for improvement in order to maximize the benefit obtained therefrom.
The present application provides methods and systems for prioritizing use of capital assets for infrastructure improvements.
One aspect of the present application provides a capital asset planning system for selecting assets for improvement within an infrastructure that includes one or more data sources descriptive of the infrastructure, one or more databases, coupled to the one or more data sources, to compile the one or more data sources, one or more processors, each coupled to and having respective communication interfaces to receive data from the one or more databases. The processor includes a predictor to generate a first metric of estimated infrastructure effectiveness based, at least in part, on a current status of the infrastructure, a second metric of estimated infrastructure effectiveness based, at least in part, on a user-selected, proposed changed configuration of the infrastructure, and a net metric of infrastructure effectiveness based, at least in part, on said first metric and said second metric. The system also includes a display, coupled to have the one or more processors, for visually presenting the net metric of infrastructure effectiveness, in which the assets for improvement are selected based, at least in part, on the net metric of infrastructure effectiveness.
Another aspect of the present application also provides a method for selecting assets for improvement within an infrastructure that includes accessing one or more data sources descriptive of the infrastructure, compiling the one or more data sources into one or more databases, generating a first metric of estimated infrastructure effectiveness based, at least in part, on a current status of the infrastructure, generating a second metric of estimated infrastructure effectiveness based, at least in part, on a user-selected, proposed changed configuration of the infrastructure, generating a net metric of infrastructure effectiveness based, at least in part, on said first metric and said second metric, and displaying the net metric of infrastructure effectiveness, in which the assets for improvement are selected based, at least in part, on the net metric of infrastructure effectiveness.
Further objects, features and advantages of the disclosed subject matter will become apparent from the following detailed description taken in conjunction with the accompanying figures showing illustrative embodiments of the disclosed subject matter, in which:
While the disclosed subject matter will now be described in detail with reference to the figures, it is done so in connection with illustrative, non-limiting embodiments.
One aspect of the present application provides a capital asset planning system for selecting assets for improvement within an infrastructure that includes one or more data sources descriptive of the infrastructure, one or more databases, coupled to the one or more data sources, to compile the one or more data sources, one or more processors, each coupled to and having respective communication interfaces to receive data from the one or more databases. The processor includes a predictor to generate a first metric of estimated infrastructure effectiveness based, at least in part, on a current status of the infrastructure, a second metric of estimated infrastructure effectiveness based, at least in part, on a user-selected, proposed changed configuration of the infrastructure, and a net metric of infrastructure effectiveness based, at least in part, on said first metric and said second metric. The system also includes a display, coupled to have the one or more processors, for visually presenting the net metric of infrastructure effectiveness, in which the assets for improvement are selected based, at least in part, on the net metric of infrastructure effectiveness.
In one embodiment, the first metric of infrastructure effectiveness and the second metric of infrastructure effectiveness are both based, at least in part, on an estimated length of time that the infrastructure produces a commodity. For example, the first metric of infrastructure effectiveness and the second metric of infrastructure effectiveness can be based, at least in part, on the estimated mean time between failure of one or more components of the electrical grid, such as the estimated mean time between failure of an electrical feeder. In other embodiments, the first metric of infrastructure effectiveness and the second metric of infrastructure effectiveness is estimated using a feeder index, the index based, at least in part, on a predicted likelihood of feeder failure. The feeder can be updated in view of changed conditions using machine learning.
In various embodiments, the infrastructure to which the capital asset planning system and methods of the presently disclosed subject matter can be applied to is without limitation. In one embodiment, the infrastructure is selected from the group consisting of a chemical processing operation, a petroleum refining operation, a product manufacturing operation, a telecommunication grid, a transportation infrastructure, a gas network, a commodity pipeline network, and a water treatment network.
In one embodiment, the infrastructure is an electrical grid. Data sources descriptive of the electrical grid include one or more of data representative of at least one of electrical feeder data, electrical cable data, electrical joint data, electrical transformer data, electrical outage data, electrical test pass or fail data, electrical load data, and past capital improvement cost data.
In certain embodiments of the presently disclosed subject matter, the predictor further generates a cost metric based, at least in part, on the cost of the user-selected, proposed change of the infrastructure. For example, the cost metric can be generated based, at least in part, on a user-specified cost of one or more specific actions encompassed by the user-selected, proposed change of the infrastructure. Alternatively, the cost metric is based, at least in part, on past capital improvement cost data. In one embodiment, the predictor further comprises a prioritizer to determine the user-selected, proposed changed configuration of the infrastructure that provides the maximum value based, at least in part, on the net metric of infrastructure effectiveness and the cost metric.
One aspect of the present application also provides a method for selecting assets for improvement within an infrastructure that includes accessing one or more data sources descriptive of the infrastructure, compiling the one or more data sources into one or more databases, generating a first metric of estimated infrastructure effectiveness based, at least in part, on a current status of the infrastructure, generating a second metric of estimated infrastructure effectiveness based, at least in part, on a user-selected, proposed changed configuration of the infrastructure, generating a net metric of infrastructure effectiveness based, at least in part, on said first metric and said second metric, and displaying the net metric of infrastructure effectiveness, in which the assets for improvement are selected based, at least in part, on the net metric of infrastructure effectiveness.
In one embodiment, the infrastructure is an electrical grid, and the first metric, the second metric and the net metric is based, at least in part, on the estimated mean time between failure of an electrical feeder within the electrical grid. Additionally, the first metric of infrastructure effectiveness and the second metric of infrastructure effectiveness can be estimated using a feeder index, the index based, at least in part, on a predicted likelihood of feeder failure. In one embodiment, the method further includes generating a cost metric based on the cost of the user-selected, proposed change of the infrastructure, such that cost benefit analysis can be performed, and the infrastructure receives a maximum bang for the buck.
In one embodiment, the present application provides methods and systems for quantitatively predicting an effectiveness of a proposed capital improvement project based on establishing the changes in attributes predicting feeder performance based on changes in assets from the improvement project and using either SVM raking then regression of ranks to MTBF or SVM Regression to estimate MTBF directly. In one embodiment, the benefit is the change in MTBF from the project and the cost is the cost of the project. The system allows comparison of cost vs. benefits amongst alternative projects given budget constraints providing an enhanced portfolio selection of projects.
As used herein, a “user-selected, proposed changed configuration of the infrastructure,” or more generally, a “capital improvement project” or an “improvement” to the infrastructure refers to any change in an infrastructure, including, but not limited to, the replacement of any one or more components of the infrastructure for any purpose, such as to improve the output of the infrastructure, for purposes of preventative maintenance, and/or for regulatory compliance.
The presently disclosed subject matter can be further described with reference to the following non-limiting embodiments. In one particular embodiment, as shown in
The CAPT web application can be linked to database(s) that provides baseline feeder attributes (10) regarding, for example, the type of cable currently in place (e.g., paper insulated cable, etc.), connecting joints currently in place, and details regarding the transformers used in a particular feeder to convert power from distribution voltages to consumer voltages. The user can define a variety of proposed upgrades to these attributes (20), based on, for example, a) the percentage of PILC cable that is replaced, i.e., swapped out with more modern cable (e.g., XLP or EPR cable), b) load relief for overstressed cable and/or c) general system reliability and/or preventative maintenance. The CAPT web application layer can also be provided with historical data regarding observed failure and performance for the particular component mix of each individual feeder within a network, circuit, and electrical grid, such as actual MTBF (30), actual OA (Open Automatic feeder failures) counts (40), and actual replacement costs based on the actual performance history of each specific feeder of a network, circuit and electrical grid. Baseline feeder rankings (50), baseline estimated MTBF (60) and estimated FOT (failure on test) prediction data (70) can also be provided, based on the SVM model (either ranking or regression) and optionally, a regression (if SVM ranking is used) prediction that accounts for the particular feeder performance (here, 4X51) before any improvements have been made.
After the user has inputted details regarding the proposed changes, the CAPT system outputs summary data regarding the upgrade work proposed (80), including the estimated cost per section (90) and total cost (100) to perform the proposed work. These cost estimates can be determined based on the historical data for cable replacement efforts that is stored in the database for statistically similar feeders. Alternatively, the cost data can be a user-input field to account for particular features of the particular feeder, or simply a system wide estimate based on for example, previous work or public service commission data.
The CAPT web application, in communication with one or more processors, also outputs new feeder rankings (110), new estimated MTBF (120), and new estimated FOT (130) in view of the upgrades proposed. From these metrics, one can ascertain the statistically estimated (e.g., a SVM model based estimated) benefit of the proposed upgrades in view of the costs, i.e. a cost benefit analysis that determines the best overall “bang for the buck.” For the overall portfolio of replacement and preventive maintenance work being planned at each increment in time.
This output can be stored and analyzed vs., for example, predicted MTBF improvements of other proposed changes to determine how to best allocate a fixed budget that is devoted to this type of capital asset and operations and maintenance work. The CAPT system, and the CAPT web application specifically, offers the ability to graphically output this data point along with other data points derived from other proposed changes to other feeders or other possible replacement strategies and levels of replacement in the same feeder in graphical form to assist in budgeting (see
With reference to
This data is sent to databases (210) that compile all source data SVM modeling inputs and outputs in order to organize it into a form conducive for further analysis and data mining. Non-limiting databases for use in accordance with the presently disclosed subject matter include Vision Snapshot and Jeopardy database, which includes cable, joint, transformer data. The databases also include “ODDS” data, which is a machine learning system that uses SVMs (support vector machines) to predict a ranking (or MTBF using SVM regression) from most likely to least likely feeders susceptible to impending failure. See, e.g., International Published PCT Application No. WO 09/117,742, hereby incorporated by reference in its entirety.
The databases are also in communication with other machine learning subsystems (220), that process data from the database and determines, for example, cable and joint rankings similar to the feeder rankings discussed above. The machine learning subsystems automatically rerank potential capital asset, operations, and maintenance work (230) according to the optimal mix of predicted benefits at the minimal costs as more data is continually received over time and changes are enacted on the real system based on the predictions of CAPT outputs (see
In this example, the databases are also in communication with geospatial databases (240), including mapping data, such as Google Earth mapping data to create a GIS visualization subsystem (250). The geospatial database also receives data from a cable subsystem (270), that processes additional details regarding runs (a contiguous series) of the same type of cable.
The processed data from the database and visualization data from the visualization subsystem are communicated to the CAPT web application layer (GUI) (260), an example of which is provided in
Further details regarding feeder re-ranking data are provided in
The linked web service can be a stand alone, command-line based web service that receives a string of feeder attributes as parameters and returns updated rankings and MTBF predictions. In this particular non-limiting embodiment, the link web service is written in Python programming language and invokes the Python-based Machine Learning re-ranking process.
The link web service can also be in communication with a re-ranking processor (350), also written in Python to return updated scores and rankings to the link web service. The re-ranking processor runs a machine learning algorithm such as ODDS to re-rank feeders based on MTBF improvement based on SVM processing of component attributes. Representative code for the re-ranking processor is set forth in Appendix B. This program is in communication with the representative code set forth in Appendix C, which derives the new feeder attributes from the asset changes on the feeder. The re-ranking processor can be in communication with the SVM Light processor (360). The SVM Light processor is a 3rd party open source program that receives an input of a dictionary of attributes mapped to their new values and outputs a string of comma-separated numbers representing the new ranking and/or MTBF.
As noted previously in connection with
A non-limiting embodiment of a CAPT Feeder Section Change Aid is shown in
After the user inputs his or her selections from a set of possible strategies, the proposed changes are summarized in terms of the total sections of cable changed, the cost/section and the total cost of proposed upgrade (730). Other feeder statistics (740) are provided, including actual MTBF, OA feeder failure counts, entire outage counts that include scheduled outage work, and historical data regarding overall feeder performance. As shown on the right, charts (750) are available to visualize the cost vs. benefit tradeoffs of different replacement strategies and feeder selections (see
An exemplary output of the CAPT System is provided in
As can be ascertained from the line with the highest slope, one can visualize which capital improvement project obtains maximum “bang for the buck.” Inflection points, such as the decrease in marginal MTBF gains shown at (1030) indicate areas of diminishing returns. The highlighted line in
Various embodiments of the CAPT system provide mapping functionality.
In an alternative embodiment, a “tiered strategy” can be employed to additively provide a strategy for proposed capital improvement projects. In one example, the first mandate is to replace all overloaded sections (Tier 1), then the mandated yearly replacement of PILC sections (Tier 2)—only a fraction of which is feasible to replace in any one year, and then reliability improvements comprising replacing XLP cable or replacing stop joints, if there is remaining budget (Tier 3). Operationally, Load Pocket Weight (Tier 4) can then be evaluated by comparing cost vs MTBF benefit for closing transformer switches that are currently open, bringing transformer banks that are currently offline back online, repairing low voltage cables called Open Mains, and/or repairing SCADA reporting problems. In this example, the CAPT system is careful in that selections of cable sections in Tier 1 are not available for replacement in Tier 2 or Tier 3 actions to avoid double-counting, and that different combinations of Tier 4 work activities can be summed to produce additional operational risk reduction via increased MTBF at times of stress to the electric grid and its feeders (such as peak summer heat days). Also cable selections chosen in Tier 2 are not available in Tier 3. In addition, reliability actions in each Tier are additive to other actions chosen for every other Tier so that decisions can be made within each Tier and in the overall, combined work plan for the portfolio of all Tiers.
Alternatively, the LPW itself can become one of the performance metrics of the CAPT system. A user can select individual maintenance actions to the infrastructure, and the projected LPW based on the changes can be compared to the projected LPW based on the current status of the infrastructure.
While the CAPT web application is described largely in the context of a capital, operations and maintenance improvement project within an electrical grid (e.g., replacing stop joints and PILC cable sections in electrical feeders), it is important to note that it is equally applicable to a wide range of other capital improvement, operations and preventive maintenance processes, including but not limited to, chemical processing operations, product manufacturing operations, telecommunications, transportation, civil, gas, pipeline, storage, steam, water, sewer, subway, rail, solar, wind, nuclear and other infrastructure projects. So long as there is a quantifiable performance metric associated with the capital, operations and maintenance improvement, and one or more attributes that also affect the performance metric besides the capital improvement project itself, the CAPT methods of the present application can be used to estimate the costs vs benefits of the improvement project, individually and in totum for the portfolio of the activity.
In the context of an electrical grid, the performance metric can be, for example, based on the failure (or non-failure) of the component under investigation. Attributes are selected that also impact whether or not the component of the electrical grid fails in the future. In this particular context, attributes can be obtained, for example, based on the results of a “marti-ranking” machine learning algorithm disclosed in International Published Application No. WO 2007/087537, which is hereby incorporated by reference in its entirety.
When a feeder fails, its substation protection circuitry will isolate if from its power supply in the substation automatically, which is know in the art as an “open auto” or “OA.” In one embodiment, the attribute value is the number of OA failures of the feeder under investigation for specified time period, termed the Mean Time Between Failures (MTBF). In another embodiment, the attribute is the number of all emergency outages except planned (SCHEDULED) and including Out on Emergency outages (OOE1, OOE2) identified by the field workers upon examination of specific equipment. For example, the attribute value in one embodiment can be the number of OA outages, “fail on test” outages (“FOT”), and “cut-in open auto” (“CIOA”) failures that open upon initial energization after a repair of any kind.
Additional details regarding the machine learning techniques that can be used in accordance with the presently disclosed systems and methods can be found in U.S. Pat. No. 7,395,252, which is hereby incorporated by reference.
It will be understood that the foregoing is only illustrative of the principles of the disclosed subject matter, and that various modifications can be made by those skilled in the art without departing from the scope and spirit thereof.
This application is a continuation of U.S. Nonprovisional patent application Ser. No. 13/274,770 filed Oct. 17, 2011, and claims priority to International Patent Application Serial No. PCT/US2010/036717 filed May 28, 2010, and claims priority to U.S. Provisional Application Ser. No. 61/182,085 filed on May 28, 2009, the contents of all of which are hereby incorporated by reference in their entireties herein.
Number | Date | Country | |
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61182085 | May 2009 | US |
Number | Date | Country | |
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Parent | 13274770 | Oct 2011 | US |
Child | 13479198 | US | |
Parent | PCT/US2010/036717 | May 2010 | US |
Child | 13274770 | US |