Capping unit having a decreased load during a peeling operation and ink-jet recording apparatus using the same

Information

  • Patent Grant
  • 6273546
  • Patent Number
    6,273,546
  • Date Filed
    Friday, November 28, 1997
    26 years ago
  • Date Issued
    Tuesday, August 14, 2001
    22 years ago
Abstract
Cap holders (60, 70) are accommodation in a holder receiving member (40) in such a state that the cap holders are urged by springs toward the side of a recording head at two places with inclinations at angles of θ1, θ2 in the moving direction of a carriage and at an angle of θ3 in a direction perpendicular thereto. Moments are produced by giving a difference to the distance between the whole periphery of a cap and the recording head, and peeling is effected from one point, so that the sealing of the recording head and the peeling of the cap off the recording head are made compatible.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to a capping unit suitable for use in a recording apparatus having an ink-jet recording head which is moved in the width direction of a recording sheet, and forms images on the recording sheet or the like by jetting ink droplets according to print data.




2. Description of the Related Art




An ink-jet recording apparatus records print data on a recording sheet or the like by jetting ink droplets from nozzle openings while ink is pressurized in pressure generating chambers. However, such an ink-jet recording apparatus has potential inconveniences resulting in poor printing quality due to an increase in ink viscosity caused by the evaporation of an ink solvent from the nozzle openings, the solidified ink and dust sticking to the nozzle openings and the penetration of air bubbles therethrough. Therefore, the ink-jet recording apparatus is normally provided with a capping means for sealing up the nozzle openings of a recording head during the non-printing operation and a cleaning means for cleaning a nozzle plate, if necessary.




For example, as disclosed in Unexamined Japanese Patent Publication No. Hei. 6-8460, there has been proposed a capping unit having a cap which is pressed by a recording head or a carriage for carrying the recording head to move between a non-capping position and a capping position, the capping unit being placed outside a printing area, a cam face and a cam follower for moving the cap to the side of a nozzle plate of the recording head while the recording head is kept moving from the non-capping position to the capping position.




According to the arrangement above, the carriage is only moved whereby to ensure that it is brought into resilient contact with and seals up the nozzle plate. However, the number of nozzle openings of a black recording head for jetting black ink in order to meet high-density, high-speed printing requirements and the number of nozzle openings of a color recording head for jetting three kinds of colored ink tend to increase. As the size in the paper feeding direction and the size in the width direction of paper grow larger, the size of the cap for sealing up each recording head becomes inevitably larger and the inconvenience is that the sealing capability is lowered.




Moreover, the ink penetrated between the cap and the recording head is set up because of the use of quick-drying ink and the like, thus causing the cap to rigidly stick to the recording head, and this develops the problem of necessitating a strong force of separating the cap therefrom.




Further, there is another problem arising from a decrease in sealing strength as the sealing surface varies with the head-to-head tolerance and so forth because a platen gap is caused to greatly fluctuate when characters are printed on various printing media.




There is still another problem developing from the residual ink remaining at the recording head when an attempt is made to form a thin-wall portion on the open face to secure a sealing condition by decreasing the elasticity of the cap in order to solve the problems mentioned above.




On the other hand, a tube pump is employed for a pump unit for filling the recording head with ink and supplying negative pressure to the cap at the time of cleaning in view of cost and reliability and besides part of the tube used to form the pump is directly used as a connection channel with the cap. Therefore, there still exists another problem resulting from great repulsive force of the tube, which acts as what impedes the adhesion of the cap, thus reducing the adhesion thereof because such a tube has to be placed in a limited space and is made of relatively rigid material so as to resist against the pressure applied by a roller while functioning as a pump tube.




SUMMARY OF THE INVENTION




A capping unit according to the present invention is equipped with a holder receiving member which is pressed by a recording head or a carriage for carrying the recording head and whose central portion is rotatably supported by a shaft perpendicularly intersecting the moving direction of the carriage within a plane in parallel to a plane including the moving direction of the carriage; a first and a second holder each of which is urged toward the recording head by a spring which is brought into contact with the holder receiving member at two places in the moving direction of the carriage and supported by the holder receiving member with one point on the center line on one end side as a contact point and with two points holding the center line therebetween as contact points, the distance of the one point from the surface of the recording head on the side where the two points are supported is set greater than the distance of the other two points therefrom; and a first and a second cap respectively held by the first and second holders. Thus, the cap holders are supported at three points with respect to the holder supporting member and since there is a difference of the distance to the whole periphery of the cap for the recording head, the moment generated then lets a peeling-off operation start from one point and this causes the load to be decreased.




It is therefore a primary object of the present invention to provide a capping unit capable of ensuring that one or a plurality of recording heads are sealed up and simply peeling off a cap sticking to the recording head.




It is a second object of the present invention to provide a capping unit capable of ensuring that recording sheet is sealed up and decreasing the clinging of ink to a cap.




It is a third object of the present invention to provide a ink-jet recording apparatus using such a capping unit as stated above.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of an ink-jet recording apparatus using a capping unit embodying the present invention;




FIGS.


2


(


a


) and


2


(


b


) are perspective views of the capping unit as viewed from both sides according to the embodiment of the present invention;





FIG. 3

is a perspective assembly drawing of the capping unit;





FIG. 4

is a diagram illustrating the relation among the ascending quantity of the capping unit by means of a first and a second guide surface, an angle of the first guide and the angle of the rotary shaft of slider with the first guide surface;




FIGS.


5


(


a


) and


5


(


b


) are diagrams illustrating the relation of load resistance to the angle of the first guide surface and the angle between the rotary shaft of the slide and the first guide surface;





FIG. 6

is a perspective assembly drawing of a first cap embodying the present invention;





FIG. 7

is a perspective assembly drawing of a second cap embodying the present invention;




FIGS.


8


(


a


) and


8


(


b


) are diagrams showing the inclinations of the respective first and second caps in a direction perpendicular to the moving direction of them and in a direction parallel thereto with respect to a recording head at the time of non-capping;




FIGS.


9


(


a


) and


9


(


b


) are diagrams showing contact positions of springs for suppressively supporting respective first and second cap holders, and FIG.


9


(


c


) is sectional view showing a state in which the cap holder is supported by the spring;




FIGS.


10


(


a


) and


10


(


b


) are diagrams showing contact positions of springs for suppressively supporting respective first and second cap holders according to another embodiment of the present invention;





FIG. 11

is a diagram illustrating the moments of the springs for suppressively supporting the first and second cap holders;




FIGS.


12


(


a


) and


12


(


b


) are diagrams showing the surface structure of the first cap and a sectional structure taken along a line XII(b)—XII(b), respectively;




FIGS.


13


(


a


),


13


(


b


) and


13


(


c


) diagrams showing the surface structure of the second cap, a sectional structure taken along a line XIII(b)—XIII(b) and what is taken along a line XIII(c)—XIII(c), respectively;




FIGS.


14


(


a


) and


14


(


b


) are top views showing forms of tubes for connecting a pump and a cap holder, respectively;





FIG. 15

is a side view explanatory of the form of drawing the tube from the pump unit and the force of the tube exerting on the cap holder;





FIG. 16

is a side view showing the form of the tube for connecting the pump and the cap holder;




FIGS.


17


(


a


) and


17


(


b


) are a perspective view and an enlarged sectional view showing the cap and the cap holder which are placed on the wiper blade side, respectively;




FIGS.


18


(


a


),


18


(


b


) and


18


(


c


) are diagrams showing the gap formed between the cap holder and the cap, and the function of the gap, respectively;




FIGS.


19


(


a


) and


19


(


b


) are top views showing a cap holder according to another embodiment of the present invention, respectively;





FIG. 20

is a diagram showing an ink absorbing sheet to be placed in the upper layer of a cap according to another embodiment of the present invention;




FIG.


21


(


a


) is a diagram showing the relation between the tongue piece of the ink absorbing sheet and the thin-wall portion of the cap; and FIGS.


21


(


b


) and


21


(


c


) are diagrams showing the positional relations to respective pawls, respectively;




FIGS.


22


(


a


) and


22


(


b


) are diagrams illustrating nonconformity arising from the positional relation between a through-hole communicating with the pump unit and the ink absorbing sheet; and FIGS.


22


(


c


) and


22


(d) what arises from the positional relation between the pawl and the through-hole, respectively;





FIG. 23

is a diagram showing a state in which the recording head has been moved to a flushing position;




FIGS.


24


(I)-


24


(III) are diagrams showing the motion of the cap holders, respectively;




FIGS.


26


(


a


) and


25


(


b


) are diagrams illustrating the capping operation accompanied by the alteration of the platen gap and what corresponds to the fitting tolerance of the recording head, respectively;





FIG. 26

is a diagram showing a state in which the recording head has moved to the capping position;





FIG. 27

is a diagram showing a state in which the recording head has moved from the capping unit to a position where ink is jetted;




FIGS.


28


(I)-


28


(IV) are diagrams illustrating phenomena in which ink is splashed when the caps are releasing by means of the capping units according to the present invention, respectively;




FIGS.


29


(


a


) and


29


(


b


) are diagrams showing a nozzle-opening orifice arrangement corresponding to the ink splashes caused at the time of releasing the caps, and a capping unit according to the embodiment of the present invention, respectively;




FIGS.


30


(I)-


30


(III) are diagrams showing a cleaning operation to be performed by the capping unit according to the present invention;




FIGS.


31


(


a


),


31


(


b


) and


31


(


c


) are diagrams showing the surface structure of the second cap, a sectional structure taken along a line XXXI(b)—XXXI(b) and, what is taken on line XXXI(c)—XXXI(c), respectively;




FIGS.


32


(


a


) and


32


(


b


) are diagrams showing the ink bubbles produced by the ink absorbing sheets in the conventional cap, respectively; and




FIGS.


33


(I)-


33


(IV) are diagrams illustrating phenomena of ink splashing generated when a cap is released in a conventional capping unit.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




A detailed description will subsequently be given of embodiments of the present invention with reference to the accompanying drawings.





FIG. 1

shows an embodiment of the present invention, wherein a carriage


1


is connected via a timing belt


2


to a motor


3


and adapted to move in parallel to a platen


5


by guidance of a guide member


4


. An ink-jet recording head


7


for jetting black ink and an ink-jet recording head


8


for jetting color ink are installed on the opposite-to-recording-paper-


6


side of the carriage


1


, and the recording heads


7


,


8


operate to print characters and patterns on recording sheet


6


on receiving supplies of ink from the respective ink cartridges


9


,


10


.




A capping unit


11


is provided with caps


12


,


13


of such a size as is large enough to seal up the nozzle openings of the recording heads


7


,


8


in sealing spaces independent of each other, and functions as what seals up the nozzle plates of the recording heads


7


,


8


at the time of non-printing in order to prevent ink in a nozzle opening orifice from drying up and what forces ink out of the recording heads


7


,


8


on receiving negative pressure from a pump unit


14


when the jet capability is recovered. A wiping blade


15


made of elastic material such as rubber and used for removing ink and ink dregs by resiliently contacting the recording heads


7


,


8


is installed so that it is movable back and forth on the moving loci of the recording heads


7


,


8


.




Referring to FIGS.


2


(


a


),


2


(


b


) and

FIG. 3

, there is given a schematic description of the capping unit


11


as embodied in the present invention. When the carriage


1


moves from a printing area to a non-printing area, a slider


20


follows the movement of the carriage


1


and is moved on the surface of a base


30


in a non-printing direction and on the recording head side, that is, in the vertical direction according to this embodiment of the present invention. The slider


20


has a contact piece


21


formed in the end portion on the non-printing area side and is supported with the first guide surface


31


of the base


30


, one end of the slider


20


being supported by the other end of an arm


50


rotatably mounted on the base


30


on the front end side from the center (the right-hand side of FIG.


2


(


a


) or left-hand side of FIG.


2


(


b


)). The slider


20


is secured to the other end of a tension spring


51


whose one end is secured to the base


30


above the contact piece


21


and always urged in the direction of the printing area and in the direction in which it is separated from the recording heads


7


,


8


, that is, urged downward according to this embodiment of the present invention.




A cap holder receiving member


40


is used for accommodating a first and a second cap holder


60


,


70


and its shaft


41


is placed in the central portion, preferably in a position where the moments of compression springs


61


,


62


for urging the cap holder


60


and those of compression springs


71


,


72


for urging the cap holder


70


are balanced. The shaft


41


is rotatably supported by a receiving portion


22


provided in a front end portion on the printing area side of the slider


20


and also always urged by a tension spring


53


stretched to the slider


20


on the printing area side toward the rear end side (the left-hand side of FIG.


2


(


a


) or right-hand side of FIG.


2


(


b


)), that is, in the direction of the non-printing area and in the direction in which it is separated from the recording heads


7


,


8


, that is, urged downward according to this embodiment of the present invention.




The first and second cap holders


60


,


70


are accommodated in the cap holder receiving member


40


in such a state that it is always urged by the compression springs


61


,


62


and


71


,


72


separately fitted in the bottoms of the cap holders at two places in the longitudinal direction on the substantially center line of the cap holder receiving member


40


toward the recording head, that is, urged upward according to this embodiment of the present invention.




Caps


65


,


75


for containing a first and a second ink absorbing sheet


63


,


64


and


73


,


74


, each being formed of a plurality of sheets of porous material, two sheets thereof according to this embodiment of the present invention, are fitted in the respective cap holders


60


,


70


. The first and second ink absorbing sheets


63


,


64


and


73


,


74


are such that those placed closer to the recording heads


7


,


8


have larger diameter pores, and are arranged so that a different in capillary force is utilized for moving ink from the surface to the bottom.




A further description will be given of each member. The base


30


has the first guide surface


31


on its rear end side and the second guide surface


32


on its front end side. There are formed three areas on the first guide surface


31


; namely, a low place portion


31




a


on its front end side, a horizontal high place portion


31




b


on its rear end side and a slope portion


31




c


for connecting the former two portions


31




a


,


31




b


. Further, there are formed three areas on the second guide surface


32


; namely, a low place portion


32




a


on its front end side, a horizontal high place portion


32




b


on its rear end side and a slope portion


32




c


for connecting the former two portions


32




a


,


32




b


. As shown in

FIG. 4

, the ascent quantity


66


H


1


caused by the second guide surface


32


is set greater than the ascent quantity


Δ


H


2


caused by the first guide surface


31


, and an angle α with respect to the horizontal plane of the slope portion


31




c


of the first guide surface


31


is set smaller than an angle β connecting the support shaft


28


of the slider


20


and the contact piece


21


. Thus, the resistance R generated when the slider


20


ascends along the slope portion


31




c


includes, as shown in FIG.


5


(A), the upward-directed component R


1


of the slope portion


31




c


. When the angle α with respect to the horizontal plane of the slope portion


31




c


of the first guide surface


31


conversely becomes greater than the angle β connecting the support shaft


28


of the slider


20


and the contact piece


21


, the load resistance of the carriage


1


for moving the slider


20


tends to become greater since the resistance R includes, as shown in FIG.


5


(B), the downward-directed component R


3


of the slope portion


31




c.






On the other hand, the cap holder receiving member


40


has a contact piece


42


to be guided by the second guide surface


32


, the contact piece


42


being formed in the lower portion of the front end side. Further, guide pieces


43


,


43


and


44


,


44


which are brought into contact with the sides of the recording heads


7


,


8


in order to guide the caps


65


,


75


to predetermined positions are provided in the side portions of the cap holder receiving member


40


, respectively. A separate or integral ink-splash shielding plate


45


so positioned as not to touch the recording heads


7


,


8


but to be as wide as the print height of the recording heads


7


,


8


is provided on the front edge face situated opposite to the wiping blade


15


. The ink-splash shielding plate


45


is preferably formed of a polymer material or the like having ink absorbing properties.




The slider


20


is formed with a flag piece


27


at its rear end, the flag piece being brought into contact with the side wall of the recording head


8


or the carriage


1


and pressed thereby according to this embodiment of the present invention. A valve seat


25


having two holes


23


,


24


is fixed via a holder


26


on the rear side of the side portion of the slider


20


. As the slider


20


is moved close to the marginal point in the rear end portion, on the other hand, it faces a valve


33


always urged by springs


34


,


34


fitted in guide shafts


33




a


,


33




a


toward the front end side, the valve being installed on the base


30


and horizontally movable back and forth in a position opposite to the valve seat.




As shown in

FIG. 6

, the first cap holder


60


is formed with a T-shaped slip stop portion


66


on the center line on one side in the moving direction of the carriage


1


and an I-shaped slip stop portion


67


on the other side therein. As shown in

FIG. 7

, further, the second cap holder


70


is formed with a T-shaped slip stop portion


76


on one side in the moving direction of the carriage


1


in such a manner as to pass the center line and an I-shaped slip stop portion


77


on the other side therein. These T-shaped slip stop portions


66


,


76


have branch pieces


66




a


,


66




b


and


76




a


,


76




b


extending in a direction perpendicular to the moving direction of the carriage


1


, respectively. The surfaces of the branch pieces


66




a


,


76




a


on one side are formed so that the surfaces thereof facing the recording heads are set closer to the recording heads than the other branch pieces


66




b


,


76




b


, that is, set higher than the latter according to this embodiment of the present invention.




While the cap holders


60


,


70


are being urged by the aforementioned springs


61


,


62


and


71


,


72


upward, they are accommodated in the cap holder receiving member


40


and held therein by pivotally engaging the upper ends of these slip stop portions


66


,


67


and


76


,


77


with the respective recesses of the cap holder receiving member


40


. Thus, as shown in FIG.


8


(


a


), the rear sides of the cap holders are slightly expansively opened by θ1, θ2 with respect to the recording heads


7


,


8


, and as shown in FIG.


8


(


b


), the cap holders are accommodated in the cap holder receiving member


40


in such a state that one end side of each cap holder is expansively opened by an angle of θ3 in the width direction.




The springs


61


,


62


and


71


,


72


used to urge these cap holders


60


,


70


are, as shown in FIGS.


9


(


a


),


9


(


b


), selected so that their external shapes Dl, D


2


cover at least ⅓ of the width W


1


, W


2


of the short sides of the cap holders


60


,


70


.




Consequently, to take an example from the cap holder


60


, even if the slightly tilted cap holder is brought into contact with the recording head


7


as shown in FIG.


9


(


c


), it maintains a posture in which it is capable of sealing up the recording head


7


by means of the spring


61


itself. As shown in FIGS.


9


(


a


),


9


(


b


), the springs


61


,


62


and


71


,


72


are arranged in that they are positioned on the respective end sides of the long sides of the cap holders


60


,


70


. Further, these springs


61


,


62


and


71


,


72


are preferably positioned inward from or across a triangular area (the area shown by hatching in FIGS.


9


(


a


) and


9


(


b


) connection points where the slip stop portions


66


,


67


and


76


,


77


are brought into contact with the cap holder receiving member


40


.




Since one end sides of the caps


65


,


75


are tilted by the angles θ1, θ2, θ3 with respect to the planes of the recording heads


7


,


8


so that the one end sides thereof are expansively opened as described above, the balance of the force of bringing the caps


65


,


75


contact with the recording heads


7


,


8


is lacking, that is, the gaps with respect to the recording heads


7


,


8


tend to become varied. Therefore, as shown in FIGS.


10


(


a


),


10


(


b


), the springs


62


,


72


positioned in areas P


1


, P


2


where the contact force is weakened are offset toward the areas P


1


, P


2


by


Δ


S


1


,


Δ


S


2


from the center line, and springs


62


,


72


having greater resiliently pressing force are preferably employed. The force F


11


, F


12


of the springs


61


,


62


for resiliently pressing the cap holder


60


and the force F


21


, F


22


of the springs


71


,


72


for resiliently pressing the cap holder


70


are so selected as to make the moment M


1


=(F


11


×L


11


+F


12


×L


12


) and the moment M


2


=(F


21


×L


21


+F


22


×L


22


) acted on the shaft


41


substantially equal (FIG.


11


).




The first cap holder


60


has in its bottom portion the retaining member of the cap


65


, the pump unit


14


and two cylindrical bodies


80


,


81


simultaneously used as connection pipes with the valve seat


25


. The cylindrical body


80


is, as shown in

FIG. 12

, used to connect a pump connection


100


integral therewith to the pump unit


14


via a tube


54


, whereas the cylindrical body


81


is used to connect an air-communicating-port connection


100


to the opening


23


of the valve seat


25


via a tube


55


. The cylindrical body


70


has in its bottom portion the retaining member of the cap


75


, the pump unit


14


and two cylindrical bodies


90


,


91


simultaneously used as connection pipes with the valve seat


25


. The cylindrical body


90


is, as shown in

FIG. 13

, used to connect a pump connection


110


integral therewith to the pump unit


14


via a tube


56


, whereas the cylindrical body


91


is used to connect an air-communicating-port connection


111


to the opening


24


of the valve seat


25


via a tube


57


.





FIG. 14

shows connecting relations between the pump unit


14


and the cap holders


60


,


70


, wherein the pump unit


14


is in a double strand of pump tubes according to this embodiment of the present invention, one ends of the tubes


54


,


56


being drawn to suction port sides so as to form connection pipes. In view of the structure of the pump unit


14


, the tubes


54


,


56


are, as shown in

FIG. 15

, led out in such a manner that it remains parallel to a plane perpendicular to what include the moving direction of the carriage


1


via a guide


14




a


, and tilted by an angle τ. Further, the tube is made of relatively rigid material because it has to be placed in a limited space, functions as a pump tube and has also to resist against the pressure applied by a roller. Therefore, the great repulsive force of the tubes


54


,


56


results in giving a moment to the cap holders


60


,


70


in the direction of an arrow A of FIG.


15


. This moment needless to say acts on the caps


65


,


75


and the recording heads


7


,


8


in such a way as to impair the adhesion therebetween.




In order to ease this problem, the tubes


54


,


56


are, as shown in

FIG. 16

, twisted so that they are so postured as to be parallel to a plane including the moving direction of the carriage


1


by means of their individual resiliency. The twisting of this sort is, as shown in FIG.


14


(


a


), given in the same direction mutually or, as shown in FIG.


14


(


b


), in directions opposite to each other. The tubes


54


,


56


are thus forcibly directed to the horizontal direction in order to prevent the generation of a moment which impairs the adhesive force without impairing the motion of the slider


20


and to decrease the height of the whole apparatus.




Of the tubes connected to the valve


25


, on the other hand, one end


55




a


of the tube


55


connected to the first cap holder


60


separated from the valve


25


is connected to a connection port


26




a


formed in a direction parallel to the moving direction of the slider


20


from the side wall of the holder


26


; the body area


55




b


thereof is secured to the side of the slider


20


; and the other end


55




c


thereof is fitted in the connection


101


of the cylindrical body


81


formed vertically on the bottom of the holder


60


. One end of the tube


57


connected to the second holder


70


position near the valve


25


is connected to a connection port


26




b


formed in a direction perpendicular to the moving direction of the carriage


1


from the side wall of the holder


26


; the tube


57


is curved in substantially parallel to a plane perpendicular to the moving direction of the slider


20


so as to form a curved portion


57




b


; and the other end


57




b


thereof is fitted in the connection


111


of the cylindrical body


91


formed vertically on the bottom of the holder


70


.




A plurality of pawls


68


,


68


are formed on the inner peripheral face of the first cap holder


60


. Further, recesses


69


,


69


engaging with the pawl


68


are formed in the outer peripheral side face of the cap


65


, and through-holes


84


,


85


engaging with the aforementioned cylindrical bodies


80


,


81


are formed in the bottom thereof, these engaging with one another to have the cap


65


held by the holder


60


. The front of an ink absorbing plate


46


is, as shown in FIGS.


17


(


a


),


17


(


b


), disposed in contact with a thin-wall portion


102


for forming the sealing surface of the cap


65


on the opposite side of the wiping blade


15


. The ink absorbing plate


46


is folded into the bottom of the holder


60


and clamped by the holder


60


and the cap


65


.




A plurality of pawls


78


,


78


are formed on the inner peripheral face of the cap holder


70


. Further, recesses


79


,


79


engaging with the pawl


78


are formed in the outer peripheral side face of the cap


75


, and through-holes


94


,


95


and


94


′,


95


′ engaging with the cylindrical bodies


90


,


91


and dummy cylindrical bodies


90


′,


91


′ are formed in the bottom thereof, these mutually engaging with one another to have the cap


75


held by the holder


70


. Further, the cap


75


is installed so that receiving portions


93


,


93


for holding rivets for use in surely holding the ink absorbing sheets


73


,


74


are formed in order that the rivets


92


,


92


are fixed in a position not facing a nozzle opening orifice N


2


. Further, the dummy cylindrical bodies


90


′,


91


′ are formed in a position symmetrical with the cylindrical bodies


90


,


91


.




The thin-wall portion


102


of the cap


65


is formed whose rigidity is lower than that of any other portion in order for its open face to function as a sealing portion; thus, an ink repellent process is provided. Further, a plurality of pawls


87


,


87


for retaining the surface of the upper-layer ink absorbing sheet


63


is formed closer to the bottom side from the thin-wall portion. A recess


86


communicating with the cylindrical body


81


is formed in the bottom.




The pawl


87


of the cap


65


and the pawl


98


of the cap


75


press down the ink absorbing sheets


63


,


64


and the ink absorbing sheets


73


,


74


against their resiliency toward the bottom side in order to prevent them from floating up whereby to earn the distance between the recording heads


7


,


8


and the ink absorbing sheets


63


,


73


by decreasing the depth of the caps


65


,


75


as much as possible. While an attempt is made to make compact the caps


65


,


75


, the ink forced to be discharged from the recording heads


7


,


8


can thus be prevented from splashing back to the recording heads


7


,


8


.




To take an example from the second cap holder


70


representing both the first and second cap holders


60


,


70


, gaps a


1


, b


1


wide enough to maintain the sealing condition and to absorb the expansion of the cap


75


are formed with respect to the cap


70


as shown in FIGS.


18


(


a


),


18


(


b


). The gap bl on the long side which is comparatively less rigid is set smaller than the gap a


1


on the short side. The gap b


1


on the long side is, as shown in FIGS.


19


(


a


), preferably formed with wide protrusions


70




a


,


70




a


protruding toward the cap side in the central area of the cap holder receiving member


70


or convex portions


70




b


,


70




b


as shown in FIGS.


19


(


b


) in order to uniformize the rigidity of the thin-wall portion


112


of the whole cap


70


by suppressing the gaps b


2


, b


3


, which readily tend to bend, in the central area of the long side. Further, the protrusion


70




a


and the convex portion


70




b


for regulating the gap has obviously the same effect even though they are formed on the outer peripheral side of the cap


75


. By securing a proper gap of 0.2-1.0 mm, preferably a gap of about 0.4 mm in a case where rubber hardness ranges from 50 to 60° between the holders


60


,


70


and the caps


65


,


75


, it is possible to provide resiliency for the caps


65


,


75


in order to secure their sealing properties while allowing them to have rigidity to such an extent that the precision of their configuration can be maintained.




Further, by securing a certain degree of rigidity and resiliency for the caps


65


,


75


, the caps


65


,


75


are prevented from slipping off the holder


60


,


70


even though the caps


65


,


75


are stuck to the surface of the recording heads


7


,


8


due to dried ink as the caps are brought into resilient contact with the holders


60


,


70


due to distortion resulting from some amount of elastic deformation while the acting force applied when the caps


65


,


75


are opened is absorbed by the resiliency of the caps


65


,


75


.




The ink absorbing sheets


63


,


64


and


73


,


74


accommodated in the respective caps


65


,


75


are provided with measures to prevent the ink absorbing sheets from stripping off because of swelling by providing a small number of relatively large through-holes


103


,


104


and


113


,


114


in a position where the common ink absorbing function is not specifically impaired, uniformly forming a number of very small through-holes


121


over the whole sheet as shown in

FIG. 20

, or providing cutouts in the corner portion to which the swelled volume is shifted so as to make the through-holes


103


,


104


,


113


,


114


,


121


or the cutouts


123


,


123


absorb what is equivalent to the swelled volume.




A relatively large through-hole


105


communicating with the recess


86


of the cap


65


is bored in the ink absorbing sheet


64


accommodated in the lower layer of the cap


65


, whereas a relatively small through-hole


106


is bored in the ink absorbing sheet


63


accommodated in the upper layer thereof in such a position that the through-hole


106


is not made opposite to the through-hole


85


. Further, these through-holes


105


,


106


are, as shown FIG.


12


(


a


), positioned in the central portion where intervals of a nozzle opening orifice N


1


are relatively large so that the through-holes do not face the nozzle opening orifice N


1


and that a line connecting the nozzle opening orifice N


1


and the open portion of the cylindrical body


80


does not cross the nozzle opening orifice N


1


.




Of the plurality of ink absorbing sheets accommodated in the caps


65


,


75


, further, the ink absorbing sheets


63


,


73


disposed in the uppermost layers are formed with tongue pieces


107


,


107


, . . . and


117


,


117


,


117


,


117


, . . . To take an example from the ink absorbing sheet


73


, the front end


117




a


is, as shown in FIG.


21


(


a


), brought into contact with the proximity of the lower portion of the thin-wall portion


112


of the cap


75


, and the side face


117




b


of the tongue piece


117


is, as shown in FIG.


21


(


b


), brought into contact with the side face of the pawl


98


of the cap


75


. To take an example from the ink absorbing sheet


73


, both side faces


117




b


of the tongue piece


117


. . . are, as shown in FIG.


21


(


c


), brought into resilient contact with the respective two pawls


98


,


98


positioned on both sides beforehand or preferably brought into resilient contact with the respective two pawls


98


,


98


positioned on both sides in a swelled condition at least after the tongue piece has absorbed ink. Preferably, tongue pieces


122


,


122


,


122


, . . . are, as shown in

FIG. 20

, formed opposite to one another at the respective four corners of the caps


60


,


70


, so that the tongue piece


122


is desirably used to guide ink which tends to accumulate at the corners of the thin-wall portions


102


,


112


of the caps


60


,


70


. Further, it is desired to form these tongue pieces


107


,


117


,


122


in positions not opposite to the nozzle opening orifices N


1


, N


2


at the time of flushing and capping the recording heads


7


,


8


.




In order to ensure that negative pressure from the pump unit


14


is made to act on the ink absorbing sheets


63


,


64


and


73


,


74


accommodated in the respective caps


65


,


75


, the positions of the through-holes


84


,


94


communicating with the pump unit


14


and the pawls


87


,


98


in the proximity thereof are restricted to a certain degree. In other words, to take an example from the cap


65


, even though the ink absorbing sheets


63


,


64


are, as shown in FIGS.


22


(


a


),


22


(


b


), made to adhere to the bottom portion of the cap


65


when a through-hole


84


′ communicating with the pump unit


14


is formed near the side wall of the cap


65


, there is produced a gap


Δ


G


1


as the whole through-hole


84


′ is not covered with the pump unit


14


and idle suction is caused. When a through-hole


84


″ communicating with the pump unit


14


is formed in a position set away from the wall of the cap


65


or the pawl


87


as shown in FIGS.,


22


(


c


),


22


(


d


), on the contrary, there is produced a gap


Δ


G


2


between the through-hole


84


″ and the ink absorbing sheets


63


,


64


because of the floating-up of the ink absorbing sheets


63


,


64


resulting from swelling and the like, and such idle suction is also caused. Therefore, at least the through-holes


84


,


94


communicating with the pump unit


14


are preferably formed in the proximity of the pawls


87


,


98


of the caps


65


,


75


and separated by at least about the diameters of the through-holes


84


,


94


from the respective walls of the caps.




A description will subsequently be given of the apparatus thus constructed.




While the slider


20


is unmoved even when the carriage


1


is, as shown in

FIG. 23

, moved in the non-printing direction (the direction shown by an arrow D therein) and brought into contact with the flag piece


27


of the slider


20


, the first and second caps


65


,


75


are placed opposite to the respective recording heads


7


,


8


to be sealed up thereby with a fixed gap


Δ


L set therebetween. Consequently, ink drops are discharged from the nozzle opening orifices N


1


, N


2


, irrespective of print data, to have ink drop discharging capability recovered by supplying a drive signal to the recording heads


7


,


8


in that condition. Then the ink drops are absorbed by the upper-layer ink absorbing sheets


63


,


73


of the respective caps


65


,


75


without splashing ink onto the recording heads


7


,


8


.




When the carriage


1


is moved to the rear end side (to the right in the drawing) further (FIG.


24


(II)), the slider


20


is caused to move in the oblique direction while rotating the arm


50


against the tensile strength of the tension spring


51


. Simultaneously, the cap holder receiving member


40


rotates in the direction of an arrow B in the drawing around the shaft


41


whose central portion is supported by the slider


20


, whereby the cap


75


is brought into contact with the recording head


8


(

FIG. 24

(II)). When the carriage


1


is moved further, since the contact piece


42


is guided to the slope portion


32




c


of the base, the front end side of the cap holder receiving member


40


is reversed in the direction of an arrow C in FIG.


24


(II) so as to correct its posture to what is substantially parallel to the recording heads


7


,


8


and move together with the slider


20


toward the recording head side. The cap holder receiving member


40


is then positioned in parallel to the recording heads


7


,


8


by the high place portions


31




b


,


32




b


of the first and second guide surfaces


31


,


32


to ensure that the recording heads


7


,


8


are sealed up by the caps


65


,


75


even though there exists a slight difference


Δ


H in level between the surfaces of the two recording heads


7


,


8


(FIG.


24


(III)).




The cap holder receiving member


40


is thus positioned in parallel to the planes of the recording heads


7


,


8


to ensure that the recording heads


7


,


8


are sealed up when a variable component


Δ


P occurs in the platen gap in accordance with the thickness of recording paper as shown in FIG.


25


(


a


), that is, even when the recording heads


7


,


8


are displaced relatively to the caps


65


,


75


. When a gap


Δ


N is produced in the sealing surface between the recording heads


7


,


8


due to variations in the fitting precision of the two recording heads


7


,


8


to the carriage


1


, the cap holder receiving member


40


is rotated by an angle of η so that the counter force received from the recording heads


7


,


8


on both sides of the shaft


41


this time is balanced as shown in

FIG. 25



b


, whereby the spring force of the springs


61


,


62


and


71


,


72


used to press the caps


65


,


75


is uniformized to ensure that the recording heads


7


,


8


are sealed up by the caps


65


,


75


as an error in fitting the recording heads


7


,


8


is absorbed.




Although the posture of the cap holder receiving member


40


is adjusted to become parallel to the planes of the recording heads


7


,


8


before the caps


65


,


75


are brought into contact with the recording heads


7


,


8


according to this embodiment of the present invention, it is possible to reduce the load of the slider


20


by letting the cap holder receiving member


40


positively assume a non-parallel posture, that is, bringing the cap holder receiving member


40


into contact with one of the recording heads


7


,


8


in a tilted condition by making the heights of the high place portions


31




b


,


32




b


of the slopes of the first and second guide surfaces


31


,


32


different from each other. Even in this case, the cap holder receiving member


40


is made to rotate with respect to the slider


20


in order to bring ultimately the caps


65


,


75


into resilient contact with the recording heads


7


,


8


. Further, the caps


65


,


75


urged upward by the springs


61


,


62


and


71


,


72


respectively arrange in front and in the rear side immediately before they are brought into contact with the recording heads


7


,


8


are, as shown in

FIG. 8

, slightly tilted with the rear end side as the lower side and one end side in the width direction as the lower side, whereby shock at the time of capping is eased since the thin wall portions


102


,


112


are brought into contact with the recording heads


7


,


8


while gradually increasing their contact areas from the one ends of their front end sides.




In this stage wherein the caps


65


,


75


are completely sealed up, the valve seat


25


is, as shown in

FIG. 26

, brought into resilient contact with the valve


33


installed on the base


30


, and the caps


65


,


75


are caused to cut off communication with the air and put in an airtight condition. Thus, the evaporation ink from the nozzle opening orifices N


1


, N


2


is suppressed with the effect of preventing the nozzle from being clogged with ink. Since the tubes


54


,


56


having relatively high rigidity as described above are made to have the habit of paralleling a plane including the moving directions of the recording heads


7


,


8


, the force of peeling the caps


65


,


75


off the recording heads


7


,


8


does not act on the caps


65


,


75


. Since the tubes


55


,


57


connected to the valve seat


25


are vertically connected to the cap holders


60


,


70


, further, the force of peeling the caps


65


,


75


off the recording heads


7


,


8


does not also act on the caps


65


,


75


. Moreover, the force deriving from the tubes


54


,


56


in the horizontal direction is received by the cap holder receiving member


40


and the sealing-up strength is not impeded accordingly.




When the nozzle opening orifices N


1


, N


2


of the recording heads


7


,


8


are clogged or when ink is forced out of the recording heads


7


,


8


because of replacement of cartridges, on the other hand, the pump unit


14


is operated in the above-described capping state. The negative pressure from the pump unit


14


caused negative pressure to act on the insides of the caps


65


,


75


via the holes


84


,


94


of the caps


65


,


75


, whereby ink is sucked out of the nozzle opening orifices N


1


, N


2


. Thus, dust and fine powder sticking to the proximity of the nozzle opening orifices N


1


, N


2


are cleaned and bubbles in the recording heads


7


,


8


together with ink are discharged into the caps


65


,


75


.




The ink discharged from the recording heads


7


,


8


is absorbed by the upper-layer ink absorbing sheets


63


,


73


before being absorbed by the lower-layer ink absorbing sheets


64


,


74


having finer pores by capillary force. Thus, the absorbing power is made improvable by decreasing the impregnated ink quantity in the upper-layer ink absorbing sheets


63


,


73


as much as possible; ink is prevented from sticking to the recording heads


7


,


8


; and the splashing of ink is reduced when ink is forced to be discharged. When ink is thus forced to be discharged, the ink tends to accumulate in the proximity of the thin-wall portions


102


,


112


of the caps


65


,


75


and at the pawls


87


,


98


due to the splashing and spattering of ink from the ink absorbing sheets


63


,


73


. However, the ink never stays at such spots as these spots are kept in contact with the tongue pieces


107


,


117


used to absorb the ink, whereby the ink is prevented from uselessly sticking to the nozzle plates of the recording heads.




As shown in

FIG. 32

, on the other hand, the provision of a suction port


130


and an air-communicating port


131


across a nozzle opening orifice N allows ink bubbles B, B, . . . generated when the air is introduced to cross the nozzle opening orifice N and the meniscus of the nozzle opening orifice N is destroyed. Further, the pawls


87


,


98


for resiliently pressing the upper ink absorbing sheets


63


,


73


positioned in the proximity of the cylindrical bodies


80


,


90


at least communicating with the pump unit


14


are formed in the caps


65


,


75


in which the ink absorbing sheets


73


,


74


are accommodated. Moreover, the through-holes


84


,


94


are also covered with the ink absorbing sheets


63


,


64


and


73


,


74


to ensure that ink is sucked without idle suction.




When the operation of forcing ink to be discharged from the recording heads


7


,


8


is completed, the carriage


1


is, as shown in

FIG. 27

, moved by a small amount


Δ


V in the front end direction (in the direction of an arrow E in the drawing) in order to make the through-holes


85


,


95


of the caps


65


,


75


communicate with the air by separating the valve seat


25


from the valve


33


. When the pump unit


14


is subsequently operated, negative pressure acting on the caps


65


,


75


causes the air to be taken in from the through-holes


85


,


95


and the through-holes


23


,


24


of the valve seat


25


and also causes ink staying in the ink absorbing sheets


63


,


64


and


73


,


74


and the caps


65


,


75


to be absorbed in the through-holes


84


,


94


communicating with the pump unit


14


and discharged outside without making useless negative pressure acting on the nozzle opening orifices N


1


, N


2


of the recording heads


7


,


8


. When the operation of discharging waste ink in the caps


65


,


75


is completed, the pump unit


14


is stopped and the recording heads


7


,


8


are moved to the printing area. During this process of moving the recording heads


7


,


8


, the rear end side of the slider


20


slides on the slope portion


31




c


of the base


30


by means of the contact piece


21


and the front end side is guided by the slope portion


32




c


of the base


30


by means of the contact piece


42


of the cap holder receiving member


40


and then lowered along the central portion while supported by the rotation of the lever


50


. During the process of lowering the slider


20


, the caps


65


,


75


urged upward by the springs


61


,


62


and


71


,


72


respectively arrange in front and in the rear side are made to slightly tilt with the rear end side as the lower side and one end side in the width direction as the lower side. While the height and pressure contact force of the front end sides and the rear end sides of the caps


65


,


75


are balanced by means of the rotation of the cap holder receiving member


40


around the central shaft


41


, the thin-wall portions


102


,


112


as sealing surfaces are made to follow the recording heads


7


,


8


by the use of the swinging of the holders


60


,


70


supported at three places of protrusions


66


,


67


and


76


,


77


. Thus, the caps


65


,


75


are separated from the surfaces of the recording heads


7


,


8


while gradually increasing the contact areas from their rear end sides to one ends.




Since the recording heads


7


,


8


are released from the caps


65


,


75


while the open area is being gradually enlarged like this, moments act on the caps


65


,


75


and the peeled area at every point of time is decreased as much as possible, whereby the caps


65


,


75


sticking to the recording heads


7


,


8


due to the solidified ink can be peeled off with a light load. When the recording heads


7


,


8


are released from the caps


65


,


75


by gradually enlarging the open area, ink stays at the boundary between the recording head


7


and the thin wall portion


102


of the cap as the ink is forced to be discharged, and ink K (FIG.


28


(I)) stuck in a such a state as to cover the whole open face of the cap


65


(FIG.


28


(


8


)) causes a film K


1


to be formed (FIG.


28


(II)). Consequently, ink splashes K


1


are produced as they slightly burst as the gap in an area where the recording head


7


is initially separated from the cap


65


grows larger and most of the remaining ink K


3


is directed (in the direction of an arrow F) to an area wherein the capillary force is greater and another area where the gap between the cap


65


and the recording head


7


is small (FIG.


28


(III)). Consequently, the ink is accumulated into ink drops K


4


at one point of the end portion where the caps


65


,


75


are ultimately separated from the surfaces of the recording heads


7


,


8


(FIG.


28


(IV)). Therefore, the quantity of ink sticking to the nozzle plate is reducible and the printing quality is prevented from being lowered.




When the open face of the cap


65


is separated in parallel to the plane of the recording head


7


, on the contrary, the ink K (FIG.


33


(I)) stuck in such a manner as to cover the whole open face of the cap


65


is uniformly extended to form the film K


1


of the size which is able to seal up the whole open face of the cap


65


(FIG.


33


(II)). When the cap


65


is moved away from the recording


7


, further, a film K


2


′ is extended in the direction in which the cap is separated by following the movement of the cap (FIG.


33


(III)). The ink film K


2


′ ultimately bursts and the splashed ink K


3


′ sticks over the whole surface of the recording head


87


to the thin wall portion


102


of the cap


65


(FIG.


33


(IV)). The splashed ink K


3


′ affects the wetting properties of ink in the nozzle opening orifice N


1


, thus inducing printing quality to lower.




A small amount of ink is splashed in the aforementioned restricted area when the cap


65


is peeled off and in order that in the case of a color recording head


8


as shown in FIG.


29


(


a


), color which does not affect printing with splashed ink, that is, the yellow (Y) nozzle opening orifice N


2


is used or otherwise the nozzle opening orifice N


2


is preferably placed apart by relatively increasing its length by a small amount


Δ


W up to the position which no splashed ink reaches as shown in FIG.


29


(


b


). In the case where its length is increased like this, no restriction will be imposed on the color nozzle opening orifice.




When the nozzle opening is cleaned as it is clogged with ink, the blade


15


is moved forward within the moving locus of the recording head


8


and then the carriage


1


is moved to the printing area side (FIG.


30


(I)). The blade


15


is subjected to elastic deformation and brought into resilient contact with the surface of the moving second recording head


8


(FIG.


30


(II)), whereby ink and ink dregs sticking thereto are wiped away. When the recording head


8


passes therethrough, the blade


15


bounds back without the support of the recording head


8


and part of the wiped ink in the form of splashes K is allowed to splash in the direction of the cap


65


. However, the splashed ink is blocked by the ink-splash shielding plate


45


(FIG.


30


(III)) and ink sticking to the thin wall portion


102


of the cap


65


is absorbed by the ink absorbing plate


46


(FIG.


17


). Thus, ink splashes resulting from the cleaning operation are prevented from being solidified between the cap


60


and the recording head to ensure that it does not become unpeelable.




Although the pair of through-holes


84


,


94


communicating with the pump unit


14


and the pair of through-holes


85


,


95


communicating with the air are provided for the caps


65


,


75


according to this embodiment of the present invention, tubes may be used to make the dummy through-holes


90


′,


91


′ respectively communicate with the pump unit


14


and the hole


24


of the valve seat


25


in the case of a especially large-sized cap


75


, and through-holes


115


′,


116


′ also corresponding to the ink absorbing sheets


73


,


74


are bored to ensure that waste ink in the ink absorbing sheets


73


,


74


is discharged, irrespective of the size of the cap.



Claims
  • 1. A capping unit comprising:a cap holder receiving member which is pressed by a recording head or a carriage for carrying the recording head, a central portion of the cap holder receiving member is rotatably supported by a shaft perpendicularly intersecting a moving direction of the carriage within a plane in parallel to a plane including the moving direction of the carriage; first and second cap holders each of which is urged toward the recording head by springs which are brought into contact with the cap holder receiving member at two places in the moving direction of the carriage and supported by the cap holder receiving member, said first and second cap holders having one point on a center line on a first end side of said first and second cap holders as a first contact point and two points holding the center line therebetween as second and third contact points on a second side of said first and second cap holders, wherein said third contact point is positioned higher on said first and second cap holders than said second contact point in a direction toward said recording head so that a distance from said second contact point to a surface of the recording head is greater than a distance from said third contact point to said surface of the recording head; and first and second caps respectively held by the first and second cap holders.
  • 2. A capping unit as claimed in claim 1, wherein the spring disposed on the side where the distance from the recording head becomes greater is offset by the center line toward the side where the distance becomes greater.
  • 3. A capping unit as claimed in claim 1, wherein the spring disposed on the side where the distance from the recording head becomes greater is set so that the spring force of the spring is greater than the spring force of the spring disposed on the other end side.
  • 4. A capping unit as claimed in claim 1, wherein a distance between an edge portion of the cap whose distance from the recording head and the nozzle opening orifice of the recording head is set greater than the distance between the other edge portion of the cap and the nozzle opening orifice of the recording head.
  • 5. A capping unit comprising:a holder receiving member whose movement is interlocked with a movement of a recording head or a carriage for carrying the recording head, a central portion of the holder receiving member is rotatably supported; first and second cap holders which are accommodated in the holder receiving member; and first and second caps which communicate with a pump unit and are accommodated in the first and second holders in such a manner that the first and second caps have predetermined gaps with respect to the first and second cap holders, respectively, wherein the gap is substantially defined such that the elastic deformation of the cap is absorbable when the recording head is sealed up by the cap.
  • 6. A capping unit as claimed in claim 5, wherein the gap ranges from 0.2 to 1 millimeter.
  • 7. A capping unit as claimed in claim 5, wherein the cap is formed of rubber whose hardness ranges from 50 to 60 degrees and wherein the gap is approximately 0.4 mm.
  • 8. A capping unit as claimed in claim 5, wherein the gap is between the holder and the central portion of the cap on its long side.
  • 9. A capping unit as claimed in claim 8, wherein a protrusion protruding toward the cap side is formed in the central portion of the cap on at least its long side.
  • 10. A capping unit as claimed in claim 8, wherein a protrusion is formed on the bottom of the holder and wherein a recess engaging with the protrusion is formed in the bottom of the cap.
  • 11. A capping unit as claimed in claim 10, wherein the protrusion is formed as a cylindrical body for forming a communication channel for connecting an atmospheric open valve and the pump unit and wherein the recess is formed as a through-hole.
  • 12. A capping unit as claimed in claim 5, wherein a protrusion is formed on the inner peripheral face of the holder and wherein a recess engaging with the protrusion is formed on the outer peripheral face of the cap.
  • 13. A capping unit comprising:a holder receiving member; a cap accommodated in said holder receiving member to be pressed by a recording head or a carriage for carrying the recording head, wherein said cap is connected to an atmospheric open valve or a pump unit via tubes which are so twisted as to become parallel to a plane extending in the moving direction of the carriage, wherein the tubes are mutually directed in a same direction.
  • 14. A capping unit as claimed in claim 13, wherein the tubes are so twisted as to be mutually directed outside.
  • 15. A capping unit as claimed in claim 13, wherein the pump unit is a tube pump.
  • 16. A capping unit as claimed in claim 13, wherein the other end of the tube connected to the atmospheric open valve is connected vertically to the bottom of the holder.
  • 17. A capping unit as claimed in claim 13, wherein the central portion of the holder receiving member is supported by a shaft perpendicularly intersecting the moving direction of the carriage in a plane parallel to a plane including the moving direction of the carriage and wherein two caps are accommodated with the shaft held therebetween.
  • 18. A capping unit as claimed in claim 17, wherein the tube connected to the holder positioned on the remote side from the atmospheric open valve is secured to the side face of the slider and wherein the tube connected to the holder position on the close side of the atmospheric open valve is curved so that the tube becomes substantially parallel to a plain perpendicularly intersecting the moving direction of the slider.
  • 19. A capping unit comprising:a holder receiving member which is pressed by a recording head or a carriage for carrying the recording head to move, a central portion of the holder receiving member being rotatably supported by a shaft perpendicularly intersecting the moving direction of the carriage; and first and second caps which are urged by springs in contact with the holder receiving member toward the recording head at two places in the moving direction of the carriage and held by a first and a second holder accommodated in the holder receiving member.
  • 20. A capping unit as claimed in claim 19, wherein the shaft is provided in a position where the moments of the springs for urging the first and second holders are balanced.
  • 21. A capping unit as claimed in claim 19, wherein the springs are positioned on a center line of the first and second holders and so disposed as to be brought into contact with the proximity of both ends of the first and second holders.
  • 22. A capping unit in claim 19, wherein the first and second holders are supported by the holder receiving member, said first and second holders having one point on a first end side of said first and second holders on a center line as a first contact point and two points holding the center line therebetween on another end side of said first and second holders as second and third contact points and wherein the spring is so disposed as to be within an area connecting the three points.
  • 23. A capping unit as claimed in claim 19, wherein the diameter of the spring is not smaller than ⅓ of a length of a short side of the holder.
  • 24. A capping unit comprising:a cap holder receiving member whose movement is interlocked with the movement of a recording head or a carriage for carrying the recording head, a central portion of the cap holder receiving member is rotatably supported by a shaft perpendicularly intersecting the moving direction of a carriage; first and second cap holders which are accommodated in the holder receiving member; and first and second caps which are urged by springs toward the recording head at two places in the moving direction of the carriage and accommodated in the cap holder receiving member in such a manner as to be symmetrical with respect to the shaft.
  • 25. A capping unit as claimed in claim 24, wherein an end portion on the capping position side of the slider and the end portion of the non-capping position side of the holder receiving member are respectively guided by slopes formed on the base with the non-capping side as an upper side and wherein the central portion of the slider is rotatably supported by an arm provided between the central portion and the base and also moved up and down in response to the movement of the carriage.
  • 26. A capping unit as claimed in claim 24, wherein the slider is urged by the spring stretched between the end portion on the capping position side and the central area of the base on the non-capping position side toward the base side and wherein the holder receiving member is urged by the spring stretched between the end portion on the non-capping position side and the slider toward the capping side.
  • 27. A capping unit as claimed in claim 24, wherein the first and second caps are accommodated in the holder receiving member in such a state that their capping position sides are expansively tilted.
  • 28. A capping unit as claimed in claim 24, wherein the holder receiving member is mounted on the slider so that only one corners of the first and second caps protrude toward the recording head side.
  • 29. A capping unit as claimed in claim 24, wherein the holder receiving member is brought into contact with the slider at one point of the central portion on one end side in the moving direction of the carriage and at two points on the other end side.
  • 30. A capping unit as claimed in claim 24, wherein the holder receiving member is pivotally held at one point on the center line of one side wall in the moving direction of the carriage, and the other side wall is held at two points across the center line of the holder receiving member.
  • 31. A capping unit as claimed in claim 24, wherein an ink absorbing sheet accommodated in the holder is secured to the holder with rivets.
  • 32. A capping unit as claimed in claim 24, wherein through-holes for absorbing an increased volume at the time of swelling are bored in the ink absorbing sheet.
  • 33. A capping unit as claimed in claim 24, wherein cutouts for absorbing an increased volume at a time of swelling are bored in an ink absorbing sheet.
  • 34. An ink-jet recording apparatus comprising:a carriage; an ink-jet recording head installed on said carriage; and a capping unit in a non-printing area, the capping unit comprising: a cap holder receiving member which is pressed by a recording head or a carriage for carrying the recording head, a central portion of the holder receiving member is rotatably supported by a shaft perpendicularly intersecting the moving direction of the carriage within a plane in parallel to a plane including the moving direction of the carriage; first and second cap holders each of which is urged toward the recording head by a spring which is brought into contact with the cap holder receiving member at two places in the moving direction of the carriage and supported by the holder receiving member, said first and second cap holders having one point on a center line on a first end side of said first and second cap holders as a first contact point and two points holding the center line therebetween as second and third contact point on a second end of said first and second cap holders, a distance from said second contact point to a surface of the recording head is greater than a distance from said third contact point to said surface of the recording head; and first and second caps respectively held by the first and second cap holders.
  • 35. An ink-jet recording apparatus as claimed in claim 34, wherein the spring disposed on the side where the distance from the recording head becomes greater is offset by the center line toward the side where the distance becomes greater.
  • 36. An ink-jet recording apparatus as claimed in claim 34, wherein the spring disposed on the side where the distance from the recording head becomes greater is set so that the spring force of the spring is greater than the spring force of the spring disposed on the other end side.
  • 37. An ink-jet recording apparatus as claimed in claim 34, wherein a distance between an edge portion of the cap whose distance from the recording head and the nozzle opening orifice of the recording head is set greater than the distance between the other edge portion of the cap and the nozzle opening orifice of the recording head.
  • 38. An ink-jet recording apparatus comprising:a carriage; an ink-jet recording head installed on said carriage; and a capping unit in a non-printing area, the capping unit comprising: a holder receiving member whose movement is interlocked with the movement of a recording head or a carriage for carrying the recording head, a central portion of the holder receiving member being rotatably supported; first and second cap holders which are accommodated in the holder receiving member; and first and second caps which communicate with a pump unit and are accommodated in the first and second holders in such a manner that the first and second caps have predetermined gap with respect to the first and second holders, respectively, wherein the gap is substantially defined such that the elastic deformation of the cap is absorbable when the recording head is sealed up by the cap.
  • 39. An ink-jet recording apparatus as claimed in claim 38, wherein the gap ranges from 0.2 to 1 millimeter.
  • 40. An ink-jet recording apparatus as claimed in claim 38, wherein the cap is formed of rubber whose hardness ranges from 50 to 60 degrees and wherein the gap is approximately 0.4 mm.
  • 41. An ink-jet recording apparatus as claimed in claim 38, wherein the gap is between the holder and the central portion of the cap on its long side.
  • 42. An ink-jet recording apparatus as claimed in claim 38, wherein a protrusion protruding toward the cap side is formed in the central portion of the cap on at least its long side.
  • 43. An ink-jet recording apparatus as claimed in claim 38, wherein a protrusion is formed on the bottom of the holder and wherein a recess engaging with the protrusion is formed in the bottom of the cap.
  • 44. An ink-jet recording apparatus as claimed in claim 43, wherein the protrusion is formed as a cylindrical body for forming a communication channel for connecting an atmospheric open valve and the pump unit and wherein the recess is formed as a through-hole.
  • 45. An ink-jet recording apparatus as claimed in claim 38, wherein a protrusion is formed on the inner peripheral face of the holder and wherein a recess engaging with the protrusion is formed on the outer peripheral face of the cap.
  • 46. An ink-jet recording apparatus comprising:a carriage; an ink-jet recording head installed on said carriage; and a capping unit in a non-printing area, wherein said capping unit comprises; a holder receiving member; and a cap accommodated in said holder receiving member to be pressed by said recording head or said carriage for carrying the recording head, wherein said cap is connected to an atmospheric open valve or a pump unit via tubes which are so twisted as to become parallel to a plane extending in the moving direction of the carriage, wherein the tubes are mutually directed in a same direction.
  • 47. An ink-jet recording apparatus as claimed in claim 46, wherein the tubes are so twisted as to be mutually directed outside.
  • 48. An ink-jet recording apparatus as claimed in claim 46, wherein the pump unit is a tube pump.
  • 49. An ink-jet recording apparatus as claimed in claim 46, wherein the other end of the tube connected to the atmospheric open valve is connected vertically to the bottom of the holder.
  • 50. An ink-jet recording apparatus as claimed in claim 46, wherein the central portion of the holder receiving member is supported by a shaft perpendicularly intersecting the moving direction of the carriage in a plane parallel to a plane including the moving direction of the carriage and wherein two caps are accommodated with the shaft held therebetween.
  • 51. An ink-jet recording apparatus as claimed in claim 50, wherein the tube connected to the holder positioned on a remote side from the atmospheric open valve is secured to the side face of the slider and wherein the tube connected to the holder position on the close side of the atmospheric open valve is curved so that the tube becomes substantially parallel to a plain perpendicularly intersecting the moving direction of the slider.
  • 52. An ink-jet recording apparatus comprising:a carriage; an ink-jet recording head installed on said carriage; and a capping unit in a non-printing area, the capping unit comprising: a cap holder receiving member which is pressed by a recording head or a carriage for carrying the recording head to move, a central portion of the holder receiving member being rotatably supported by a shaft perpendicularly intersecting the moving direction of the carriage; and first and second caps which are urged by springs in contact with the holder receiving member toward the recording head at two places in the moving direction of the carriage and held by a first and a second holder accommodated in the holder receiving member.
  • 53. An ink-jet recording apparatus as claimed in claim 52, wherein the shaft is provided in a position where the moments of the springs for urging the first and second holders are balanced.
  • 54. An ink-jet recording apparatus as claimed in claim 52, wherein the springs are positioned on a center line of the first and second holders and so disposed as to be brought into contact with the proximity of both ends of the first and second holders.
  • 55. An ink-jet recording apparatus as claimed in claim 52, wherein the first and second holders are supported by the holder receiving member with one point on one end side on a center line as a contact point and two points holding the center line therebetween on another end side as a contact point and wherein the spring is so disposed as to be within an area connecting the three points.
  • 56. An ink-jet recording apparatus as claimed in claim 52, wherein the diameter of the spring is not smaller than ⅓ of a length of a short side of the holder.
  • 57. An ink-jet recording apparatus comprising:a carriage; an ink-jet recording head installed on said carriage; and a capping unit in a non-printing area, the capping unit comprising: a cap holder receiving member whose movement is interlocked with a movement of a recording head or a carriage for carrying a recording head, a central portion of the cap holder receiving member is rotatably supported by a shaft perpendicularly intersecting the moving direction of a carriage; first and second cap holders which are accommodated in the cap holder receiving member; and a first and a second cap which are urged by springs toward the recording head at two places in the moving direction of the carriage and accommodated in the holder receiving member in such a manner as to be symmetrical with respect to the shaft.
  • 58. An ink-jet recording apparatus as claimed in claim 57, wherein the end portion on the capping position side of the slider and the end portion of the non-capping position side of the holder receiving member are respectively guided by slopes formed on the base with the non-capping side as an upper side and wherein the central portion of the slider is rotatably supported by an arm provided between the central portion and the base and also moved up and down in response to the movement of the carriage.
  • 59. An ink-jet recording apparatus as claimed in claim 57, wherein the slider is urged by the spring stretched between the end portion on the capping position side and the central area of the base on the non-capping position side toward the base side and wherein the holder receiving member is urged by the spring stretched between the end portion on the non-capping position side and the slider toward the capping side.
  • 60. An ink-jet recording apparatus as claimed in claim 57, wherein the first and second caps are accommodated in the holder receiving member in such a state that their capping position sides are expansively tilted.
  • 61. An ink-jet recording apparatus as claimed in claim 57, wherein the holder receiving member is mounted on the slider so that only one corner of the first and second caps protrude toward the recording head side.
  • 62. An ink-jet recording apparatus as claimed in claim 57, wherein the holder receiving member is brought into contact with the slider at one point of the central portion on one end side in the moving direction of the carriage and at two points on the other end side.
  • 63. An ink-jet recording apparatus as claimed in claim 57, wherein the holder receiving member is pivotally held at one point on the center line of one side wall in the moving direction of the carriage, and the other side wall is held at two points across the center line of the holder receiving member.
  • 64. An ink-jet recording apparatus as claimed in claim 57, wherein an ink absorbing sheet accommodated in the holder is secured to the holder with rivets.
  • 65. An ink-jet recording apparatus as claimed in claim 57, wherein through-holes for absorbing an increased volume at the time of swelling are bored in the ink absorbing sheet.
  • 66. An ink-jet recording apparatus as claimed in claim 57, wherein cutouts for absorbing an increased volume at a time of swelling are bored in an ink absorbing sheet.
Priority Claims (10)
Number Date Country Kind
8-334603 Nov 1996 JP
9-219259 Jul 1997 JP
9-219260 Jul 1997 JP
9-225858 Aug 1997 JP
9-225859 Aug 1997 JP
9-225860 Aug 1997 JP
9-225861 Aug 1997 JP
9-225862 Aug 1997 JP
9-225863 Aug 1997 JP
9-225864 Aug 1997 JP
US Referenced Citations (3)
Number Name Date Kind
5055856 Tomii et al. Oct 1991
5867187 Toniolo Feb 1999
5898444 Kobayashi et al. Apr 1999
Foreign Referenced Citations (10)
Number Date Country
0 452 119 Oct 1991 EP
0 576 033 Dec 1993 EP
0 604 068 Jun 1994 EP
0 653 306 May 1995 EP
0 744 294 Nov 1996 EP
0 867 295 Sep 1998 EP
59-103762 Jun 1984 JP
1-125239 May 1989 JP
2-13910 Apr 1990 JP
6-8460 Jan 1994 JP